Avtron M6C-4 Instructions Manual Download Page 1

M6C-4, M6C-5

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A40346

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ATEX / IECEx Encoder 

Instructions

 

M6C-4, M6C-5 

EXPLOSION PROTECTED

HOLLOW SHAFT

DESCRIPTION

The Avtron Model M6C-4 and M6C-5 are Hollow Shaft Incremental 

Encoders (also known as tachometers or pulse generators). This model 

utilizes flameproof and increased safety construction for suitability in 

hazardous locations. The M6C is certified for use in CAT 2 (Zone 1) Gas 

Group IIB potentially explosive atmospheres with ambient temperature 

range of -20°C to +80°C. A low temperature option with ambient 

temperature range of -40°C to +80°C is available by specifying

Modification Codes 001 or 005. Marking codes are shown below. 

Compliance with Essential Health and Safety Requirements of  

60079-0, 60079-1, and 60079-7 is assured per the approvals listed

below.

Marking (standard): 

 

II 2 G Ex de IIB T4 Gb (Tamb -20°C to +80°C)

 

Marking (low temperature):

  

II 2 G Ex de IIB T4 Gb (Tamb -40°C to +80°C)

 

Approvals: 

 

ATEX per Certificate No. TRAC14ATEX0007X

IECEx per Certificate No. IECEx TRC 14.0005X 

When mounted to a motor or machine, the M6C output is directly 

proportional to shaft position (pulse count) or speed (pulse rate). The 

M6C can be used for both control and instrumentation applications. 

Hollow shaft encoders eliminate shaft couplings, adapter flanges, 

or accessory mounting faces. The M6C employs a hollow shaft and 

clamping collar to lock the encoder to the shaft. An anti-rotation 

bracket prevents rotation of the encoder while allowing for shaft end 

float.

The enclosures on all Model M6Cs are rated IP 66 to protect the 

internal components from the entry of dust and water. Additionally, the 

M6C uses magnetoresistive sensing technology, making the M6C ideal 

for demanding industrial environments.

All M6Cs can be equipped with one or two outputs. Each output is 

electrically independent and totally isolated.

The outputs can be wired as single ended single phase, single 

ended two phase (A,B), or differential (A Quad B). Output resolution is 

determined by the rotor’s base PPR (pulses per revolution), times a 

sensor multiplier. The sensor module can provide: 1/2 the base PPR, 

the base PPR, or double the base PPR (see table). With two outputs, the 

same encoder can provide two different PPRs from a given rotor at the 

same time. Only one rotor per encoder is possible.

Example: an M6C could use a 1024 PPR sensor output on one side for 

feedback to a drive system, and simultaneously use a 256 PPR sensor 

on the other side for a process computer.

INSTALLATION CONSIDERATIONS

The M6C standard flexible anti-rotation bracket will tolerate ± 0.1” of 

shaft end float. Consideration should be taken when positioning the 

encoder. 

 

CAUTION

 

Be careful not to damage clamping fingers during handling.  

 

Do not tighten clamping collar before installation onto  

 

motor shaft. Damaging clamping fingers can affect the quality  

 

of installation.

M6C ENVIRONMENT

The M6C does not produce flammable gasses or dusts in normal 

operating modes. The M6C does not cause injury or harm when used 

in conjunction with the installation guide. The M6C does not produce 

ignition capable electrical sparks or arcs and has been designed not 

to produce potential ignition sources from electromagnetic, acoustic, 

optical or other energy sources. The M6C is not considered as a safety 

device and is not suitable for connection into a safety system.

The installer should refer to the latest edition of the following standards 

before installing or operating in a Hazardous Area:

EN 1127-1 Explosive Atmospheres - Explosion prevention and 

protection, basic concepts, and methodology.

EN 60079-14 Electrical apparatus for explosive gas at mo spheres -  

Part 14: Electrical installations in hazardous areas (other than mines).

The M6C housing and shaft materials are listed in the spe cifications. 

These materials are not considered as able to trigger an explosion in 

normal operating modes and various fault modes in accordance with 

the requirements for Cat 2 equip ment. These materials are not known 

to react with any explosive atmo spheres to which the M6C may be 

subject. It is however the responsibility of the end user to ensure that 

the M6C is selected correctly for the potentially explosive atmosphere 

in which the equipment is to be put into service.

INSTALLATION

 

CONDITIONS FOR SAFE USE

•  Installation should be performed only by qualified personnel.  

 

 

Safety precautions must be taken to ensure machinery cannot    

 

rotate and all sources of power are removed during installation.

•  Termination instructions on sheet 2  must be followed to ensure   

 

“Increased Safety” rating of entry cover

•  The M6C “Increased Safety” conduit entry covers must not be    

 

opened in Flammable Atmosphere or when energized. Tighten    

 

cover screws to 40 in-lb [4.5 N-m] to prevent loosening.

•  The ambient temperature range is: -20°C 

 Tamb 

 80°C standard.  

 -40°C 

 Tamb 

 80°C for modification codes 001 and 005.

•  Contact the original manufacturer for information on the flameproof  

 joints.

•  Socket head cap screws holding the flameproof cover onto the    

 

encoder have a minimum yield strength of 1220 N/mm2.

•  Do not open the M6C housing. Doing so will void the warranty and  

 

may cause the risk of fire or explosion. There are no field  

 

 

replaceable parts in the M6C. The unit should be returned to the   

 

factory for all repairs.

Summary of Contents for M6C-4

Page 1: ... on the other side for a process computer INSTALLATION CONSIDERATIONS The M6C standard flexible anti rotation bracket will tolerate 0 1 of shaft end float Consideration should be taken when positioning the encoder CAUTION Be careful not to damage clamping fingers during handling Do not tighten clamping collar before installation onto motor shaft Damaging clamping fingers can affect the quality of ...

Page 2: ...s match 4 Loosen the clamping collar and rotate the motor shaft 180 within the M6C hollow shaft sleeve 5 Make sure the clamping collar is tightened equally on both sides 6 Move the split in the clamping collar over a solid portion of the M6C shaft If excessive housing movement still exists after the above steps it may be necessary to physically bias the attitude of the encoder on the motor shaft w...

Page 3: ...e Base PPR x 2 48 480 51 512 60 600 See below for addi tional PPR options Z Marker None K 1 4 AB Cycle Sync w AB High T Conduit Box Terminal Block 3 4 NPT W Conduit Box Terminal Block and Wire Gland 000 None 001 Low Temp 40 C 003 Torque Arm B28390 005 Low Temp 40 C Torque Arm RESOLUTIONS OUTPUT RANGE 48 BASE PPR 51 BASE PPR 60 BASE PPR L LOW 240 256 300 H HIGH 960 1024 1200 There are no field repl...

Page 4: ...ading 6 1 x 109 Revolutions J Maximum Additional Bearing Load 1 10 pounds axial or 30 pounds radial K Shaft Material Black Oxide treated steel L Housing Material Cast aluminum w Polane S Plus polyurethane enamel finish ENVIRONMENTAL A Enclosure Rating IP66 B Operating Temperature 80C to 40 C 40 C optional 20 C standard C Hazardous Locations Ex de IIB T4 Gb Tamb 20 C to 80 C Standard 40 C to 80 C O...

Page 5: ...OPTIONS REF SIGNAL OPTION T W SIGNAL CODE BLACK RED GREEN YELLOW BLUE GRAY ORANGE WHITE 1 2 3 4 5 6 7 8 COM V ØA ØA ØB ØB Z Z DIFFERENTIAL APPLICATIONS 5 TO 24 VOLTS MARKER SEE LINE DRIVER OPTIONS WIRING DIAGRAMS NOTE Avtron standard warranty applies Copies available upon request Specifications subject to change without notice TYPICAL WIRE 18 AWG 82mm2 multiple pair individually shielded Ground wi...

Page 6: ...ACKET ARM ASSY ANTI ROTATION ADJUSTABLE BUTTON HD SCREWS 3 8 16 X 50 MOTOR NOTE FOR MAXIMUM STABILITY AND OPERATING CONDITIONS MOUNT THE ANTI ROTATION ARM ASSY WITH THE M6 TACH AS CLOSE AS POSSIBLE TO THE MOTOR HOUSING UTILIZING THE ABOVE MOUNTING PROCEDURE 4 IDENTIFICATION LABEL SEE ABOVE 3 DIMENSIONS IN PARENTHESIS ARE MILLIMETERS 2 ALL DIMENSIONS ARE APPROX 1 WEIGHT 18 LBS MAX OUTLINE DRAWING F...

Page 7: ...eproof joints ontheCover andHousing arenot damaged Repair of flameproof joints is not permissible Contact the original manufacturer for informationon theflameproof joints Terminationinstructions inM6C 4 M6C 5 manual must be followedtoensure IncreasedSafety rating of entry cover TheM6C IncreasedSafety conduit entry covers must not be openedinFlammableAtmosphere or whenenergized Tightencover screws ...

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