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Monarch™

9878™ Mobile

Work Station

(MWS™)

TC9878OI Rev. A

D

 12/07 ©2004 Paxar Americas, Inc. a subsidiary of Avery Dennison Corp. All rights reserved.

Summary of Contents for Monarch Mobile Work Station 9878

Page 1: ...Monarch 9878 Mobile Work Station MWS TC9878OI Rev AD 12 07 2004 Paxar Americas Inc a subsidiary of Avery Dennison Corp All rights reserved ...

Page 2: ...in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense...

Page 3: ...h as ribbons tags labels knives batteries cables or thermal printheads see above battery cable and thermal printhead warranty Use of Supplies Only genuine Paxar or Monarch supplies are recommended for use in Paxar products This limited warranty does not cover service required as a result of the use of non Paxar supplies Host Communication Service required to develop or correct on line host communi...

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Page 5: ... 5 Connecting the 9462 9465 Charger 2 6 Using Other Printers 2 6 CHARGING THE BATTERIES 3 1 Important Charging Information 3 2 About the Battery Charger 3 3 Important Battery Safety Information 3 3 Battery Life 3 4 Frequency of Charging Run Time Guidelines 3 6 Changing Fuses 3 7 About the Charger s Fuse 3 8 POWER OPTIONS 4 1 About the Inverter 4 2 Using the Remote Switch 4 4 Table of Contents i ...

Page 6: ...es A 2 Chargers A 2 12VDC Models A 2 24VDC Models A 3 300W Inverter A 3 1000W Inverter A 4 WIRING DIAGRAMS B 1 12VDC 115VAC 300W AC Power Inverter B 2 24VDC DC DC Converter 12VDC Out B 3 24VDC 115VAC 300 Watt Power Inverter B 4 24VDC 115VAC 1000 Watt Power Inverter B 5 ii Table of Contents ...

Page 7: ...l with either one battery or two batteries after them so you know which voltage applies to your MWS U s i n g T h i s M a n u a l Following is a summary of the contents of this manual Chapter Contents 1 Getting Started Contains information about the batteries and MWS 2 About the MWS Describes how to connect power cords and use additional devices on the MWS 3 Charging the Batteries Describes how to...

Page 8: ...fter you receive the MWS you should have all the necessary parts including the batteries and charger Check inside ALL packaging material Make sure you do not throw away any pieces Keep the boxes and packaging material in case the MWS ever needs repair O r d e r i n g P r o g r a m m e r s M a n u a l s The Packet Reference Manual which describes how to create format and batch packets for printing ...

Page 9: ...sembled Use this chapter to verify the cable connections Check inside ALL packaging material Make sure you do not throw away any pieces Before using the MWS remove all packing material from inside the power cabinet About the MWS 2 1 LeftSide Right Side Front Back ...

Page 10: ... 1 Using a 5 32 inch 4 mm Hex key wrench open and remove the lid for the power cabinet 2 Make sure the power cord packaged with the battery charger is connected to the power socket on the back of the charger 3 Make sure the battery cable is connected to the socket on the back of the charger The cable is keyed 4 Make sure the voltage selector switch on the back of the charger is set correctly 115V ...

Page 11: ...le through the cut out in the left side panel See Chapter 3 Changing the Batteries for more information 6 If not already connected plug the charger s power cord into the AC power outlet inside the power cabinet About the MWS 2 3 Charger StatusLEDs ...

Page 12: ...he Batteries for important battery information 8 Using a 5 32 inch 4 mm Hex key replace the lid for the power cabinet You may need a power strip inside the power cabinet to provide AC power to more than one device Do Not store anything else inside the power cabinet The power cabinet must remain secured at all times and only opened by qualified service personnel 2 4 About the MWS MWSPower Switch Ex...

Page 13: ...62 and Monarch 9465 chargers to the MWS This allows you to keep the chargers close to where you are working on the sales floor The following printers are supported with these chargers Monarch Sierra Sport2 9460 Monarch Sierra Sport3 9433 Monarch Pathfinder Ultra Silver 6032 Monarch Pathfinder Ultra Platinum 6039 Additionally a laptop or handheld computer terminal can be powered on the MWS About th...

Page 14: ...e charger s base 6 Connect the power supply s cord to AC power outlet inside the power cabinet 7 Using a 5 32 inch 4 mm Hex key replace the lid for the power cabinet 8 See Chapter 3 Charging the Batteries for more information For more information about using your 9462 or 9465 charger refer to the Operating Instructions provided with the charger U s i n g O t h e r P r i n t e r s Contact your Mona...

Page 15: ...always leave the battery charger plugged in and charging The battery charger is intelligent it monitors the battery condition and does not overcharge the lead acid battery Battery life is extended by frequent charging Recycle batteries in accordance with local State RBRC guidelines and the manufacturer s instructions CAUTION Only qualified service personnel may install or replace the 12 volt seale...

Page 16: ...d cord or plug Do Not let the battery go for a long period in a partly discharged state keep it charged If using an extension cord you must use 18 gauge or heavier for lengths up to 50 feet or 16 gauge or heavier for lengths up to 100 feet Use of improper extension cord could cause fire and or electric shock Use an extension cord bearing the UL listing mark and rated for four Amperes or greater cu...

Page 17: ...orrect The charger s Green Full Charge light is on when the battery is finished charging Leaving the charger connected to the battery and the charger plugged in prevents the battery from self discharging I m p o r t a n t B a t t e r y S a f e t y I n f o r m a t i o n Never smoke or allow a spark or flame in vicinity of battery Do Not drop a metal tool on the battery The resulting spark or short ...

Page 18: ...11 25V one battery or 22 5V two batteries The MWS beeps 10 seconds beep on and five minutes no beep to alert you of this condition Flashing Yellow Caution The batteries are getting low The voltage is between 11 25V and 11 75V one battery or 22 5V and 23 5V two batteries Flashing Green Go The voltage is above 11 75V one battery or 23 5V two batteries The batteries are charged to approximately 75 or...

Page 19: ...turns on when the charger is connected to the batteries and the charger has AC power 80 Yellow light turns on when the batteries are charged to 80 capacity The batteries charge to 80 percent in approximately four hours and can be used at this point READY Green light turns on when the batteries are charged to full capacity The batteries charge to full capacity in approximately three hours from 80 p...

Page 20: ...ntal conditions no excessive heat or humidity When using the 12VDC MWS under typical conditions the battery may last up to 20 to 50 hours before recharging is necessary When using the 24VDC MWS or the 12VDC converter option under typical conditions the batteries may last up to 50 to 100 hours before recharging is necessary When using the 24VDC 115VAC MWS with an AC Power Inverter under typical con...

Page 21: ... from BAT2 to the terminal block Size of the fuses varies depending on the power option selected when you ordered the MWS See Chapter 4 Power Options for more information WARNING You may observe a spark when you make this connection Do not make this connection in the presence of Flammable fumes explosion or fire may result The power switch on the front of the MWS must be off while changing fuses T...

Page 22: ...option 30 A ATO for the 300W 24VDC Power Inverter option 50 A Maxifuse for 300W 12VDC Power Inverter option 80 A Maxifuse for 1000W 24VDC Power Inverter option 5 Using a 5 32 inch 4 mm Hex key replace the lid for the power cabinet A b o u t t h e C h a r g e r s F u s e The charger 12V or 24V inside the MWS also has a fuse T4A 125V fuse for 12V chargers or T6A 125V fuse for 24V chargers 3 8 Chargi...

Page 23: ...5VAC 1000W AC Power Inverter Make sure all packing material is removed from the power cabinet before use Keep the MWS power switch ON when in use If the MWS will be unused for extended periods of time turn OFF the MWS power switch The MWS power switch controls the power to all printers If using more than one printer on the MWS manually turn OFF each printer s power switch Power Options 4 1 ...

Page 24: ...tanks joints or fittings The inverter is designed to operate from a battery Performance cannot be guaranteed and damage can result when the inverter is used without the batteries installed Even if the MWS is not connected to an outlet power is still supplied to the inverter from the batteries and charger Therefore all harnesses are always live You may observe a spark when you make this connection ...

Page 25: ...in secured at all times and only opened by qualified service personnel 300W 1000W Inverter LED Status Display Input Voltage LED Status DC 12V DC 24VC GREEN solid AC Power OK AC Power OK RED Blink fast Over voltage protect 15 3 30 6 RED Blink slow under voltage protect 10 5 21 0 RED Blink intermittent over temperature protect _ _ RED solid over load protect 400W 400W 960W Power Options 4 3 ...

Page 26: ...stays ON all the time check this setting The switch may have been bumped while replacing a battery 1 Using a 5 32 inch 4 mm Hex key wrench open and remove the lid for the power cabinet 2 On the inverter s front panel set the ON OFF REMO switch to OFF or REMO remote 3 Make sure the switch on the MWS electrical panel is OFF 4 Using a 5 32 inch 4 mm Hex key replace the lid for the power cabinet 4 4 P...

Page 27: ...ed on a frequent basis If the printer will be unused for extended periods of time we recommend leaving the printhead unlatched If the printer s green power light blinks you need to recharge the battery There is a small reserve of battery power to continue printing after the green power light begins blinking You must recharge the battery when you see error 762 or Battery Dead on the display because...

Page 28: ...rned off to conserve battery power Once the printer wakes up the backlight turns on To wake up the printer press any button on the control panel The buttons are active during sleep mode so if you press Escape Clear the printer wakes up and you enter the offline menu mode You can also send any data to the printer to wake it up You do not lose any data sent to the printer during sleep mode 5 2 Print...

Page 29: ... Length 31 5 inches 800 mm Power Cabinet Lower Shelf 15 inches wide x 25 5 inches long 381 mm x 648 mm Top Shelf Solid Top 20 inches wide x 26 inches long 508 mm x 660 mm Weight Approximately 125 lbs 57 kg depending on selected options Operating Limits 40 F to 95 F 5 C to 43 C with thermal transfer supplies Storage 15 F to 120 F 9 C to 49 C Humidity 5 to 90 non condensing Specifications A 1 ...

Page 30: ...50 depth of discharge approx 550 cycles 30 depth of discharge approx 1200 cycles Cycle Life is approximate and many factors effect an individual battery s performance C h a r g e r s 1 2 V D C M o d e l s Input 117VAC 10 60Hz 220 VA Volt Amps IEC connection Output 12 Volts 10 Amps DC Reverse polarity and short circuit proof Temperature compensated Low voltage start total battery voltage must be gr...

Page 31: ...d acid battery 2 in series Usw onlyNRTL listed National Recognized testing Lab accessories 3 0 0 W I n v e r t e r Input Voltage 10 5 to 15VDC 12V 21 to 30VDC 24V No Load Current 0 26A 12V 0 23A 24V Frequency 50 60 Hz 0 3 Output Voltage 110VAC 5 Output Power 300W RMS continuous Surge Power 400W RMS 1 second Output Waveform Pure Sine Wave THD 4 Efficiency Full Load Max 72 12V 78 24V Operating Tempe...

Page 32: ...ent 0 75A Frequency Switch Selected 50 60 Hz 0 05 Output Voltage 110VAC 5 Output Power 1000W RMS continuous Surge Power 2000W RMS 1 second Output Waveform Pure Sine Wave THD 3 Efficiency Full Load Max 92 Operating Temperature 32 F to 105 F 0 C to 40 C A 4 Specifications ...

Page 33: ...er WARNING Only qualified service personnel may install or replace the 12 volt sealed lead acid non venting battery When replacing a battery you must use the same type of battery from the same manufacturer as the ones provided with the MWS On 24VDC models BOTH batteries MUST be replaced at the same time to maintain capacity match One or two power sparks may occur this is normal when installing or ...

Page 34: ...1 2 V D C 11 5 VA C 3 0 0 W A C P o w e r I n v e r t e r B 2 Wiring Diagrams ...

Page 35: ...2 4 V D C D C D C C o n v e r t e r 1 2 V D C O u t Wiring Diagrams B 3 ...

Page 36: ...2 4 V D C 11 5 VA C 3 0 0 Wa t t P o w e r I n v e r t e r B 4 Wiring Diagrams ...

Page 37: ...R PIN 1 DC OUPUT PIN 2 DC OUTPUT XLR CONNECTORS FEMALE MALE Batt 1 PART 126523 55Ah SWITCH 124828 BATTERY STATUS BOARD 126473 24 126777 GND HARNESS BATTERY 126679 JUMPER 126679 JUMPE R 126761 BATTERY STATUS BD HARNESS 126762 HARNESS FUSED 20A MAIN F1 126776 MAIN PWR MINUS 127132 127132 127131 4 AWG WIRE BLK 127148 BATTERY JUMPER CONNECT W 80A FUSE F2 126767 NOT USED 126980 HARNESS CHARGER 127130 4...

Page 38: ...Visit www paxar com for sales service supplies information and telephone numbers for our locations throughout the world TOLL FREE 1 800 543 6650 In the U S A 1 800 363 7525 In Canada ...

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