Avani SPC-230 Manual Download Page 1

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SPC-230

AVANI Welding Fume Extractor

Avani Environmental Intl. Inc. PH: (919) 570-2862

95 Cypress Drive, E-mail: [email protected]

Youngsville, NC 27596

www.avanienvironmental.com

021611

Customer:

Customer PO#:

AVANI SO#:

Tested By:

Serial #:

Ship Date / Install Date:

Summary of Contents for SPC-230

Page 1: ...tractor Avani Environmental Intl Inc PH 919 570 2862 95 Cypress Drive E mail info avanienvironmental com Youngsville NC 27596 www avanienvironmental com 021611 1 Customer Customer PO AVANI SO Tested By Serial Ship Date Install Date ...

Page 2: ...Electrical Circuit Diagram 56 Contact Information 66 Specifications Motor 1HP x 2PCS 800W x 2PCS Air Volume C F M variable speed control Low Speed 100 Ft Min 3 M3 Min High Speed 230 Ft Min 7 M3 Min Inlet Size Ø 2 1 2 6 35 cm Machine Dimensions L x W x H 28 6 x 18 1 x 19 72 58 x 45 88 x48 2 cm Packing Size L x W x H 23 8 x 21 5 x 35 4 60 5 x 54 5 x 90 cm Net Weight 61 7 lbs 28 kgs Gross Weight 75 l...

Page 3: ...ilure to follow all instructions may result in electric shock fire and or serious personal injury or property damage Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may resul...

Page 4: ...the operator to avoid danger 4 All tools shall be safely stored When the tools are not used please store them in a dry place safely beyond the reach and access of children 5 If the machine breaks down contact a service technician Do not attempt to repair and possibly damage the machine 6 When using the product be sure to put on a welding suit and mask 7 Use the electrical wires correctly During us...

Page 5: ...uctions of the Safety Rules Manual Be sure to put on protection equipment or suit that can protect your body such as helmet and eye mask to avoid injuries from occurring If any doubts or any unfitness occurs during use be sure to stop the operation immediately Keep in mind that the user shall be liable for using according to the specified safety rules and for operating the machine correctly 1 Read...

Page 6: ...Illustrations and Parts List on pages 11 15 Installation MOVING AND TRANSPORTATION The net weight of this machine is about 64 lbs It CAN be handled and transported without the help of lifting tools For your safety read all instructions carefully Do not move without the help of others to avoid causing danger ELECTRICAL INSTALLATION POWER CONNECTION 1 Confirm that the power is properly connected und...

Page 7: ...rage temperature shall not be over 122 F Humidity Between 30 and 95 Altitude 3 280 feet Moving and Storing 13 F to 131 F For short time storage less than 24 hours the storage temperature can be up to 158 F PRODUCT STARTUP CHECKLIST 1 Verify that all ordered components have been received and are damage free 2 Verify that your power source matches the units requirements see Technical Specifications ...

Page 8: ...SPC 230 AVANI Welding Fume Extractor Page 8 C A B Standard SPC 230 Hood and Assembly Guideline ...

Page 9: ...SPC 230 AVANI Welding Fume Extractor Page 9 A1 A2 A3 Standard SPC 230 Hood and Assembly Guideline ...

Page 10: ...SPC 230 AVANI Welding Fume Extractor Page 10 A1 A2 Front positive A2 Back opposite ...

Page 11: ...SPC 230 AVANI Welding Fume Extractor Page 11 A3 Front positive A3 Back opposite A ...

Page 12: ...SPC 230 AVANI Welding Fume Extractor Page 12 Fasten A to A2 to A3 with Hardware 2 Part name Description Photo Q ty Grainger Model Hex Screw 3 16 x 3 8 3 Hex Nut 3 16 3 ...

Page 13: ...SPC 230 AVANI Welding Fume Extractor Page 13 B B2 B3 B1 Standard SPC 230 Hood and Assembly Guideline ...

Page 14: ...SPC 230 AVANI Welding Fume Extractor Page 14 B1 outer B1 inside B1 ...

Page 15: ... 230 AVANI Welding Fume Extractor Page 15 Take out the number B1 Fasten B1 with Hardware 2 Part name Description Photo Q ty Grainger Model Hex Screw 5 16 x 3 4 2 1YU33 Flat Washer 5 16 x OD18 x 2T 4 1JY31 ...

Page 16: ...SPC 230 AVANI Welding Fume Extractor Page 16 Hex Nut 5 16 2 2FE51 B2 B1 B3 B2 B1 B ...

Page 17: ...230 AVANI Welding Fume Extractor Page 17 Take out the number B Fasten B1 to B2 to B3 with Hardware 2 Part name Description Photo Q ty Grainger Model Flat Washer 5 16 x OD18 x 2T 4 1JY31 Handle B3 5 16 x 1 1 ...

Page 18: ...SPC 230 AVANI Welding Fume Extractor Page 18 C C1 C2 ...

Page 19: ...SPC 230 AVANI Welding Fume Extractor Page 19 C2 1 C2 2 C2 Front positive C2 Back opposite C2 ...

Page 20: ...SPC 230 AVANI Welding Fume Extractor Page 20 Take out the number C2 Fasten C2 1 to C2 2 with Hardware 2 Part name Description Photo Q ty Grainger Model Hex Screw 3 16 x 3 8 3 Hex Nut 3 16 3 ...

Page 21: ...SPC 230 AVANI Welding Fume Extractor Page 21 C C1 C2 Standard SPC 230 Hood and Assembly Guideline ...

Page 22: ...SPC 230 AVANI Welding Fume Extractor Page 22 Take out the number C Fasten C1 to C2 with Hardware 2 Part name Description Photo Q ty Grainger Model Fixing Hinge 5 16 x 1 1 Hex Screw 5 16 x 3 8 1 2FUR3 ...

Page 23: ...SPC 230 AVANI Welding Fume Extractor Page 23 Open the Magnet With a screw driver as shown below ...

Page 24: ...SPC 230 AVANI Welding Fume Extractor Page 24 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 25: ...SPC 230 AVANI Welding Fume Extractor Page 25 SPC XA231010 SPC XA231000 SPC XA231050 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 26: ...SPC 230 AVANI Welding Fume Extractor Page 26 3 8 3 8 5 16 5 16 SPC XA231000 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 27: ... Take out the number SPC XA 231000 Fasten SPC XA 231000 Hardware 2 Part name Description Photo Q ty Grainger Model Hex Screw 3 8 x 1 16 1YU43 Split Lock Washer 3 8 16 6DYV1 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 28: ...SPC 230 AVANI Welding Fume Extractor Page 28 Flat Washer 3 8 x OD23 x 2T 32 1JY33 Hardware item at similar spec available locally ...

Page 29: ...VANI Welding Fume Extractor Page 29 Hardware 2 Part name Description Photo Q ty Grainger Model Hex Nut 3 8 16 2FE57 Die s stock 5 16 3 8 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 30: ...SPC 230 AVANI Welding Fume Extractor Page 30 SPC XA 231050 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 31: ...SPC 230 AVANI Welding Fume Extractor Page 31 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 32: ...SPC 230 AVANI Welding Fume Extractor Page 32 ...

Page 33: ... 231050 Fasten SPC XA 231050 to SPC XA 231010 with Hardware 2 Part name Description Photo Q ty Grainger Model Hex Screw 5 16 x 1 1 4 4 1YU35 Flat Washer 5 16 x OD23 x 2T 8 1JY31 Hex Nut 5 16 4 2FE51 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 34: ...SPC 230 AVANI Welding Fume Extractor Page 34 Die s stock 5 16 3 8 SPC XA 231010 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 35: ...SPC 230 AVANI Welding Fume Extractor Page 35 ...

Page 36: ...mber SPC XA 231010 Fasten SPC XA 231010 to SPC XA 231050 with Hardware 2 Part name Description Photo Q ty Grainger Model Hex Screw 5 16 x 1 1 4 4 1YU35 Flat Washer 5 16 x OD23 x 2T 8 1JY31 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 37: ...SPC 230 AVANI Welding Fume Extractor Page 37 Hex Nut 5 16 4 2FE51 Hardware item at similar spec available locally ...

Page 38: ...ut the number SPC XA 231010 Fasten SPC XA 231010 with Hardware 2 Part name Description Photo Q ty Grainger Model Hex Screw 1 4 x 1 3 4 4 2FUB8 Flat Washer 1 4 x OD19 x 2T 4 1JY29 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 39: ...SPC 230 AVANI Welding Fume Extractor Page 39 Die s stock 1 4 Hardware item at similar spec available locally ...

Page 40: ...SPC 230 AVANI Welding Fume Extractor Page 40 SPC XA 231010 SPC XA 231000 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 41: ...SPC 230 AVANI Welding Fume Extractor Page 41 ...

Page 42: ...PC XA 231010 to SPC XA 231000 Fasten SPC XA 231010 to SPC XA 231000 with Hardware 2 Part name Description Photo Q ty Grainger Model Hex Screw 1 4 x 1 4 1UY25 Flat Washer 1 4 x OD19 x 2T 8 1JY29 Installations for the unit for FE 2100H S W fume arm bracket trolley kits ...

Page 43: ...SPC 230 AVANI Welding Fume Extractor Page 43 Hex Nut 1 4 4 2FE45 Hardware item at similar spec available locally ...

Page 44: ...SPC 230 AVANI Welding Fume Extractor Page 44 ...

Page 45: ...SPC 230 AVANI Welding Fume Extractor Page 45 ...

Page 46: ...SPC 230 AVANI Welding Fume Extractor Page 46 ...

Page 47: ...SPC 230 AVANI Welding Fume Extractor Page 47 ...

Page 48: ...SPC 230 AVANI Welding Fume Extractor Avani Environmental Intl Inc PH 919 570 2862 95 Cypress Drive E mail info avanienvironmental com Youngsville NC 27596 www avanienvironmental com 021611 48 ...

Page 49: ...vides better working environment NOTE PLEATED FILTER HEPA FILTER can be reused after cleaning with compressed air Operation Filter Cleaning 1 Refer to control panel for initiating power to the motor and subsequent vacuum from the unit 2 The vacuum hood should be placed an approximate distance of 12 from the smoke source for efficient operation 3 If a decrease in vacuum is noted during operation po...

Page 50: ...SPC 230 AVANI Welding Fume Extractor Page 50 Dimensions in mm inches ...

Page 51: ...e lives of the PLEATED FILTER HEPA FILTER 8 PREFILTER 2 captures 85 of the 1 2 micron small particles and it absorbs oil which extends the lives of the PLEATED FILTER HEPA FILTER 9 PLEATED FILTER filters the fine dusts 10 PLEATED HEPA FILTER captures up to 99 97 of the 0 3 micron noxious fumes and provides better working environment NOTE PLEATED FILTER HEPA FILTER can be reused after cleaning with...

Page 52: ...or Page 52 Repair Parts Illustration For Repair Parts call 1 919 570 2862 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list Figure 3 ...

Page 53: ...am Tape AVANI 2010H S 7 2 8 Ventilation Fixing Cover AVANI 2010H S 8 1 9 Motor Base AVANI 2010H S 9 1 10 Hose AVANI 2010H S 10 1 11 Inner Hex Screw M2 20mm AVANI 2010H S 11 2 12 Pressure Gauge AVANI 2010H S 12 1 13 Pressure Gauge Ring AVANI 2010H S 13 1 14 Hex Nut M2 AVANI 2010H S 14 2 15 Flat Washer 1 4 OD19 2t AVANI 2010H S 15 2 16 Hex Nut 1 4 AVANI 2010H S 16 4 17 Filter Fixing Shaft AVANI 2010...

Page 54: ...shion AVANI 2010H S 31 4 32 Phillips Head Screw AVANI 2010H S 32 6 33 Cord Buckle AVANI 2010H S 33 1 34 Cord AVANI 2010H S 34 1 35 Door Buckle Base AVANI 2010H S 35 2 36 Dual Spring Buckle AVANI 2010H S 36 2 37 Hex Nut AVANI 2010H S 37 4 38 Frame Connecting Shaft AVANI 2010H S 38 2 39 Countersunk Phillips Head Screw 1 4 1 1 2 AVANI 2010H S 39 4 40 Countersunk Phillips Head Screw M3 15mm AVANI 2010...

Page 55: ... 2010H S 59 2 60 Handle AVANI 2010H S 60 1 61 Hood Fixing Tube AVANI 2010H S 61 1 62 Special Screw 5 16 5 8 AVANI 2010H S 62 1 63 L Shape Tube AVANI 2010H S 63 1 64 Fixing Base AVANI 2010H S 64 1 65 Fixing Hinge AVANI 2010H S 65 1 66 Hex Nut 3 16 AVANI 2010H S 66 3 67 Magnetic Base AVANI 2010H S 67 1 68 Round Phillips Head Screw AVANI 2010H S 68 3 69 Hood Holder AVANI 2010H S 69 1 70 Magnetic Base...

Page 56: ...SPC 230 AVANI Welding Fume Extractor 56 Appendix 1 Electrical Circuit Diagram ...

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Page 66: ...onmental International Inc 95 Cypress Drive Youngsville NC 27596 Email info avanienvironmental com www avanienvironmental com Customer Service info avanienvironmental com Tel 919 570 2862 ext 5167 Engineering Service enginnering avanienvironmental com Tel 919 570 2862 ext 5162 ...

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