Automationdirect.com Stellar SR44, User Manual

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3–15
3.4 – Principles of the Optimizing Mode
3.4.1 – Principles
Every wound-field electric motor must consume some minimum amount of energy to provide a
magnetic field which enables it to work at all. With DC motors the field is under separate control,
so that the amount of magnetizing energy can be adjusted to be sufficient to overcome losses and
provide an armature reaction appropriate to the load. The squirrel cage AC induction motor has
no such provision, with the result that energy is wasted at any load less than its rated full load (at
full speed). When a squirrel-cage motor is supplied at a constant terminal voltage, as when it is
connected directly to the supply without a controller of any kind, the strength of the field flux is
fixed by the supply voltage. At normal running speed the field will take a fixed quantity of energy
regardless of the torque demanded by the mechanical load. The energy required to support the
load torque is determined by the torque demand. As load torque increases, the rotor slows down
a little (ie ’slip’ increases), causing induced rotor currents to also increase in order to increase the
torque. These additional currents in the rotor are balanced by additional current in the stator coils.
Conversely, if load torque demand falls, the slip decreases, the rotor currents decrease, and the
current in the stator decreases accordingly. But at constant terminal voltage, the current providing
the stator field flux remains unchanged at any level of load torque demand. As a consequence,
the efficiency of an induction motor decreases as the load decreases.
Figure 3.4.1.1: Typical duty cycle for a machine load where the Torque Demand varies.
Figure 3.4.1.2: Torque Demand converted to an equivalent current
with the motor magnetizing current added
Current Demand due to torque and flux
40 60 80 100 120 140 160
seconds
Magnetizing current
Torque current
%
FLC
100
50
0
Load Torque Demand at working speed
40 60 80 100 120 140 160
seconds
M
demand
%
100
50
0
Chapter 3: Applications
SR44 Series Soft Starter User Manual
1st Ed, Rev B 07/31/2019