Instruction Manual for the use and the
maintenance of the Radio Remote Control
Original instructions
Part A: Information, instructions and general
warnings
SERIES
LIUDTH000_eng-01
Page 1: ...Instruction Manual for the use and the maintenance of the Radio Remote Control Original instructions Part A Information instructions and general warnings DYNAMIC SERIES LIUDTH000_eng 01 ...
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Page 3: ...APPLICABLE LAWS REGULATIONS AND STANDARDS BY SUCH REMOTE CONTROL ACCORDINGLY IT IS THE RESPONSIBILITY OF THE MANUFACTURER OF THE MACHINE ON WHICH THE AUTEC RADIO REMOTE CONTROL IS TO BE INSTALLED AND ITS DESIGN PROFESSIONALS that a full and proper risk assessment is done to determine whether the use and installation of the Autec Radio Remote Control is appropriate for the safe and effective operat...
Page 4: ...TE OR USE THE AUTEC RADIO REMOTE CONTROL AND THE MACHINE OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL ONLY QUALIFIED AND PROPERLY TRAINED PERSONNEL SHOULD BE PERMITTED TO BE IN THE VICINITY OF MACHINE OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL FAILURE TO PROPERLY INSTALL OPERATE MAINTAIN AND SERVICE THE AUTEC RADIO REMOTE CONTROL CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND...
Page 5: ...OUS BODILY INJURY OR DEATH AND OR PROPERTY DAMAGE IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR AND THEIR OFFICERS MANAGERS AND SUPERVISORS to be certain that the areas in which the Machine operated by or through the Autec Radio Remote Control is located and operates are clearly delineated and marked in accordance with all Autec warnings and instructions and all applicable Laws Regul...
Page 6: ...enance 26 6 3 Classification of commands 26 6 4 Warnings for installation 27 7 Safety 34 7 1 Risk assessment for radio remote controlled Machines 34 7 2 Delay in command response time 34 7 3 Inadvertent activation of commands 35 7 4 Activation and or deactivation of commands due to failure 36 8 Instructions for the User 37 8 1 Staff training use and working conditions 37 8 2 Warnings for the User ...
Page 7: ...of the Radio Remote Control warnings for use and maintenance of the Radio Remote Control instructions for correct transportation and storage of Radio Remote Control B Conformity and frequencies Operating frequency bands of the Radio Remote Control conformity and law references of the Radio Remote Control C Transmitting Unit Description and instructions concerning the Transmitting Unit including de...
Page 8: ...emote Control and of the Machine system device or Machinery system where the Radio Remote Control is installed The Manufacturer of the Machine on which the Autec Radio Remote Control is installed and the Owner and User of the Machine must make sure that the Instruction Manual and all of its parts are included in the Instruction Manual of the Machine The CD attached to each Instruction Manual inclu...
Page 9: ... Autec Radio Remote Control on a Machine to act on its commands User the Person who actually uses an Autec Radio Remote Control to act on the commands of a Machine Maintenance Technician the Person qualified technician who carries out routine or special maintenance on an Autec Radio Remote Control to keep it whole and effective Manual or Instruction Manual document consisting of Part A General Par...
Page 10: ...r their operation the Machine Manufacturer who decides to equip it with a Radio Remote Control the Radio Remote Control Installer or the Person who assembles it on a Machine device Machinery system etc and or who has the responsibility for that operation the Person responsible for safety in the workplace where the Radio Remote Control is used Users that is to say those who actually and in any capa...
Page 11: ...is at the applicant s expense When applying for it the Radio Remote Control s serial number is required 1 6 Intellectual property The Manual its structure and contents the images and photos the drawings the instructions and all intellectual property rights included in the Manual are and remain exclusive property of Autec s r l They cannot be reproduced and or disseminated in any form or by any mea...
Page 12: ...o their command and control system to be used from an appropriate distance and position Dynamic series Radio Remote Controls are made of a Transmitting Unit and a Receiving Unit the single Units their commands and their features are illustrated in the specific parts in the Manual and in the Technical Data Sheet The Dynamic series consists of two Transmitting Units DJM and DJR and one Receiving Uni...
Page 13: ...utecsafety com 2 4 Warranty General warranty conditions are indicated both in the relevant sheet provided together with this documentation and in the specific page on the website www autecsafety com If you need technical services and or spare parts please refer to contacts provided in the website www autecsafety com 2 5 Technical assistance and spare parts When applying for technical service to Au...
Page 14: ...ollow the instructions contained in the Manual provided by Autec as well as all applicable safety related legislations even local ones regulations and standards may generate serious damage to people and property The Machine Manufacturer and or designer the Installer the Maintenance Technician and the people responsible for the use of the Machine and for the working place are responsible to ensure ...
Page 15: ...ote controlled Machine implement all necessary and appropriate action and procedures to remove or reduce risks that may originate from the use of the radio remote controlled Machine ONLY IF THE COMPREHENSIVE RISK ASSESSMENT SUPPORTS THE INSTALLATION OF THE AUTEC REMOTE CONTROL AS APPROPRIATE EFFECTIVE AND SAFE FOR THE OPERATION OF THE MACHINE AND THE USE OF THE RADIO REMOTE CONTROL ON THE MACHINE ...
Page 16: ...r in any way not in conformity with this Manual and any other instructions provided by Autec and with all applicable Laws Regulations and Standards even local installation on Machines appliances devices equipment and or Machinery systems on which the use of a Radio Remote Control is not allowed by its Manufacturer or under applicable Laws Regulations and Standards even local or on which the instal...
Page 17: ...ing to both routine and special maintenance or failure to repair any damage to wearing out or malfunction of the Autec Radio Remote Control damage to and or deterioration of any component or feature of the Autec Radio Remote Control failure to take the Autec Radio Remote Control out of service if there is any damage to or malfunction of the Radio Remote Control or any component thereof use of part...
Page 18: ...is made in a correct manner The two Units in a Radio Remote Control encode their messages through an address that is unique produced by Autec only once and non repeatable for other Radio Remote Controls and univocal specific for each Radio Remote Control and associated to it Each Unit can only decode messages coming from the Unit with the same address This prevents messages from other radio equipm...
Page 19: ...ENTION TO THE SAFE AND PROPER OPERATION OF THE MACHINE IN ACCORDANCE WITH THE INSTRUCTIONS AND WARNINGS PROVIDED IN THIS MANUAL AND WITH THE MANUAL INSTRUCTIONS AND WARNINGS FOR THE MACHINE AND WITH ALL APPLICABLE LAWS REGULATIONS AND STANDARDS EVEN LOCAL ACTIVATING THE STOP PUSHBUTTON OR RETURNING THE ACTUATORS TO THE REST POSITION MAY NOT RESULT IN AN IMMEDIATE STOPPING OF THE MACHINE THE STOP P...
Page 20: ...ction is 20 years In any case the Radio Remote Control must be replaced within this period The life time must not be considered as a warranty period After the activation of the STOP on the Transmitting Unit the Machine is not controlled by the Radio Remote Control any more Any possible risks that may arise from the activation of the stop function must be taken into account by the Installer and the...
Page 21: ...Y DAMAGE FAILURE TO INSTALL AND WIRE THE SAFETY OUTPUTS ON THE RECEIVING UNIT CORRECTLY WILL CAUSE THIS FEATURE TO NOT OPERATE CORRECTLY AND WILL INCREASE THE RISK AND OPPORTUNITY FOR UNINTENDED MOVEMENT MOVEMENT OF THE MACHINE WILL OCCUR WHENEVER THE ACTUATOR IS MOVED FROM ITS NEUTRAL CENTRAL REST POSITION ON THE TRANSMITTING UNIT THIS RADIO REMOTE CONTROL WILL NOT DETECT WHETHER THAT MOVEMENT OF...
Page 22: ...pecific parts of the Manual and in their Technical Data Sheet 4 4 Identifying the Radio Remote Control A serial number S N univocally identifies each Radio Remote Control The serial number is provided in the identification plate on each Radio Remote Control Unit This is the only reference to be used for maintenance operations and for any other situation when you need to precisely identify the Radi...
Page 23: ...ccording to the following environmental parameters and conditions Temperature Relative Humidity Air pressure Transportation 40 C to 70 C from 40 F to 158 F b 95 b from 70kPa to 106kPa b Storage from 40 C to 85 C from 40 F to 185 F c from 5 to 95 d from 70kPa to 106kPa c b Class 2K4 of standard EN 50178 c Class 1K5 of standard EN 50178 d Class 1K3 of standard EN 50178 AUTEC Dynamic series Radio Rem...
Page 24: ...ving people by way of example elevated work platforms telehandlers Drilling Machines The Autec Radio Remote Control may not be installed on Machines where it is used for applications or functions not permitted under this Manual and applicable Laws Regulations and Standards even local INSTALLATION OF AN AUTEC RADIO REMOTE CONTROL ON OTHER MACHINE OR FOR OTHER FUNCTIONS MAY CAUSE SERIOUS INJURY OR D...
Page 25: ...o their functions or features and or to the risks related to their use On any kind of lifting accessory by way of example magnets grippers suction cups whenever the loss of radio link or the deactivation of commands may cause the release of the load resulting in the risk of damage to people and or property The Machine Manufacturer may allow the installation and use of the Radio Remote Control for ...
Page 26: ...ease refer to that parts of the Instruction Manual 6 3 Classification of commands This paragraph describes the classification of commands in the Radio Remote Control such information is useful during installation and maintenance 6 3 1 Command type analogue digital or direction command Commands sent by the Transmitting Unit can either be analogue digital or direction commands Analogue commands gene...
Page 27: ...Remote Control are provided in the Installation Manual please refer to it for this information The Installer must use and comply with that Installation Manual to complete the tasks for which he is appointed 6 4 1 General warnings for installation Always follow the instructions provided in the Technical Data Sheet and respect values given in the technical data to carry out correct installation The ...
Page 28: ...hangers radiators Place the Receiving Unit vertically with the cable gland or plug facing down NO NO YES Fix the Receiving Unit in four points using the specific holes in the housing Do not perforate the Receiving Unit in any case When installing on Machines that are subject to intense mechanical stress by way of example vibrations rough paths sudden movements it is recommended to fix the Receivin...
Page 29: ...at shields structures or materials do not obstruct the radio link In particular the Receiving Unit must be placed at least 50 cm far from metal objects in its surroundings and must never be placed inside closed metal containers NO YES WARNING If it is not possible to abide by the above mentioned indications use the appropriate extension kit for the antenna If you use the antenna extension kit stic...
Page 30: ...laced inside closed metal containers Install the antenna at least 50 cm far from metal objects in the surroundings in a free area of the Machine protections panels parts surfaces or anything else should not be present so that shields structures or materials do not obstruct the radio link NO YES 30 LIUDTH000_eng 01 Installation AUTEC Dynamic series ...
Page 31: ... power supply disconnection during installation wiring and or maintenance operations Connect the Receiving Unit immediately downstream of the Machine main switch or of the electrical panel main switch see the Installation Manual The Receiving Unit s power supply must be protected against short circuit by means of an external device by way of example fuse thermal magnetic circuit breaker Such devic...
Page 32: ...sible connect it to the Receiving Unit s power supply negative Pay special attention to the currents flowing in the STOP and SAFETY outputs they shall not exceed the maximum permitted values see chapter Technical Data in Part D of the Instruction Manual Wiring of STOP outputs is crucial to define the safety level for the STOP function see the Installation Manual Wiring of SAFETY outputs is crucial...
Page 33: ...ervice his stamp and signature After installing and wiring the Receiving Unit test the Machine controlled by the Radio Remote Control and verify that the operations carried out correspond exactly to the commands sent including in particular but not limited to the functionality of the STOP command Make sure that the SAFETY outputs of UMFS function only activate after the Radio Remote Control has st...
Page 34: ...ther conditions that may restrict forbid or impose conditions on the use of a Radio Remote Control on the Machine or that may affect its correct use or its safety The radio link between the two Units may be interrupted see paragraph 4 1 All warnings for installation use and maintenance provided by Autec must be considered see chapters 6 8 and 9 There is a delay between the release of a command in ...
Page 35: ...rtent activation of the actuators Any action carried out on the Transmitting Unit or on part of it aiming at activating the actuators in a different way from the one indicated in the instructions for use constitutes an improper use of the Radio Remote Control The User must use the Radio Remote Control in conformity with the instruction for use and maintenance and with all the Laws the Regulations ...
Page 36: ...h malfunction If required by the risk assessment implement protection measures to prevent reduce and report potential hazardous situations For further information see paragraph 4 2 3 If a command is activated and or deactivated due to electrical and or mechanical failure press the STOP pushbutton to bring the Machine to a safe state disable the Radio Remote Control and stop using the system Machin...
Page 37: ...s and warnings provided in the Manual and any other documents related to the Radio Remote Control and to the radio remote controlled Machine all current provisions on safety at work and on work accident prevention all applicable Laws Regulations and Standards even local When the Radio Remote Control is installed on Machines on board vehicles switch off the Receiving Unit while the vehicle is trave...
Page 38: ...e is in a safe condition and can perfectly see the whole Machine s working area immediately inform his supervisors and or the people in charge for the working place and or for the Machine about any possible failure damage loosening anomalous wear detachment and or any other anomaly that may cause malfunction to the Radio Remote Control and or to the Machine or that may cause damage to people and o...
Page 39: ... start up or use the Transmitting Unit if the working conditions pose the risk of losing balance or of tripping Start up the Transmitting Unit only to use it according to its intended use or for operational needs by way of example maintenance checks improper use may cause dangerous situations Never start up or use the Transmitting Unit in closed spaces with no or poor visibility or outside the Rad...
Page 40: ... the necessary technical operations Pay attention to low battery signals all dangerous operations by way of example hanging load must be concluded before the battery is completely flat Use the Transmitting Unit with the complements provided with the Radio Remote Control by way of example pouch waist belt shoulder harness to avoid that it accidentally falls or that actuators come into contact with ...
Page 41: ...ceiving Unit while the vehicle is travelling All instructions for correct use are given in Part C of the Manual related to the Transmitting Unit Environmental working conditions are given in the following table Temperature Relative Humidity Air pressure Use of the Transmitting Unit Class 5K4H 25 C to 55 C from 13 F to 130 F e from 5 to 95 f from 70kPa to 106kPa f Use of the Receiving Unit 25 C to ...
Page 42: ...ne operated by or through the Autec Radio Remote Control only when he is in a safe condition and can perfectly see the whole Machine s working area immediately inform his supervisors and or the people in charge for the working place and or for the Machine about any possible failure damage loosening anomalous wear detachment and or any other anomaly that may cause malfunction to the Radio Remote Co...
Page 43: ...ectly at each commissioning that is whenever the Radio Remote Control and or the Machine is installed or assembled whenever the Machine location position changes after special maintenance Routine maintenance carried out as described in this Manual is fundamental for using the Radio Remote Control safely Special applications may require more specific routine maintenance actions to be carried out at...
Page 44: ...ote Control Clean the Transmitting Unit never use solvents or flammable corrosive materials and do not use water jet cleaners or air pressure or steam pressure cleaners Store the Transmitting Unit in clean and dry places 9 2 2 Three month routine maintenance At least every three months Check the correct correspondence between the commands that are sent and the manoeuvres that are carried out by th...
Page 45: ...al for the use and maintenance of the Autec Radio Remote Control must be available and undamaged in all its parts Only original Autec spare parts and materials provided by Autec shall be used for the replacement of parts and or for special maintenance operations When seeking assistance or replacement parts from Autec or its authorized distributors or service centres the following must be provided ...
Page 46: ...s are found Receiving Unit s plug every 4 6 months If dirt and impurities are found Connectors for Transmitting Unit s and Receiving Unit s cable control h 1 month If dirt and impurities are found and once a year anyway Contacts of Transmitting Unit Battery Charger and battery weekly If dirt and impurities are found and once every three months anyway Key ID 0 1 weekly If dirt and impurities are fo...
Page 47: ...ions must not be considered as a warranty period Replace joysticks pushbuttons and selectors on the Transmitting Unit before they reach the maximum number of operations even though they are still working This replacement prevents possible failure and dangerous situations by way of example inadvertent activation and or deactivation of the command activated by the actuator Actuator Max operations Ac...
Page 48: ...ta Feedback function It is still possible that the Transmitting Unit sends commands to control the Machine even if the Data Feedback function does not work properly refer to Data Feedback function in Part C of the Manual or if there is no information and or signals coming from it When the display or the LED array does not work please contact the support service of the Machine Manufacturer even if ...
Page 49: ...e Machine If you want to store the Radio Remote Control after it has been decommissioned follow the directions provided in chapter 5 11 2 Disposal When disposing of a Radio Remote Control its components must be managed as separate waste When disposing of a Radio Remote Control please comply with the provisions and or the regulations in force in the country where it is used AUTEC Dynamic series Dec...
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Page 52: ...Via Pomaroli 65 36030 Caldogno VI ITALY PH 39 0444 901000 Fax 39 0444 901011 info autecsafety com www autecsafety com MADE IN ITALY ...
