Austroflamm 120x45 S 2.0 Operating Manual Download Page 63

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Operating manual Fireplac inserts schieb flat + II

11 | Installation

11.2.3 Installing the firebox lining (Keramott)

Keramott 65x, 75x

Numbering = installation sequence

Sequence for 75x39 SII and 75x51SII

1) Keramott floor 1 - 3

2) Keramott wall 4

3) Top Keramott deflection 7

4) Bottom Keramott deflection 5 - 6

80X64 S / SII

Numbering = installation sequence

97x45/74 S

Numbering = installation sequence

Summary of Contents for 120x45 S 2.0

Page 1: ...Operating manual Fireplac inserts schieb flat II 65x 75x 75x39 SII 75x51 SII 80x64 80x64 SII 97x 120x45 www austroflamm com ...

Page 2: ...3 0 7249 46 443 www austroflamm com info austroflamm com Edited by Olivera Stojanovic Illustrations Konstruktion Text Technical department Austroflamm Copyright All Rights reserved The contents of these instructions may be reproduced or distributed only with the consent of the publisher Printing spelling and typographical errors reserved ...

Page 3: ...n overview 12 4 2 2 Positioning of the nameplates 14 5 Technical data 15 5 1 Technical data under Directive EU 2015 1185 and del as per Regulation EN 2015 1186 15 5 1 1 65x51 S 2 0 15 5 1 2 65x57 S 2 0 17 5 1 3 75x39 S 2 0 19 5 1 4 75x39 SII 2 0 21 5 1 5 75x57 S 2 0 23 5 1 6 75x51 S II 2 0 25 5 1 7 80x64 S 2 0 27 5 1 8 80x64 S II 2 0 29 5 1 9 97x45 S 31 5 1 10 97x74 S 2 0 33 5 1 11 120x45 S 2 0 35...

Page 4: ...rs and materials 53 9 15 Electric cable runs 54 9 16 Balanced flue tested fireplace inserts 55 10 Connection to ceramic flues 56 10 1 Stove with ceramic flue 57 10 2 Connection to heat recovery surfaces 58 11 Installation 60 11 1 Risks and dangers 60 11 2 Durchführung 61 11 2 1 Placing the fireplace insert 61 11 2 2 Dismantling the Keramott 61 11 2 3 Installing the firebox lining Keramott 63 11 2 ...

Page 5: ...15 1 Cleaning fireplace insert fuel gas flues 99 15 2 Removing ashes 99 15 3 Cleaning 99 15 3 1 Cleaning the glass on Flach sliding door appliances 2 0 99 15 4 Cleaning the door window 100 16 Help 101 16 1 Firebox lining 102 16 2 What to do in the event of a chimney fire 102 16 3 What to do in the event of faults 102 16 4 What if 102 17 Spare parts 104 18 Dismantling 105 18 1 Execution 105 18 1 1 ...

Page 6: ...y failure to follow this manual Please observe the instructions in the individual sections TIP Please arrange the set up location and connection to the chimney with the master chimney sweep This manual is enclosed with your Austroflamm fireplace insert In the following list we give you an overview of which sections are important for whom Dealer End customer Complete operating manual General inform...

Page 7: ...Part 2 DIN 18160 1 Exhaust systems Part 1 EN 12831 State building regulations of the individual federal states or countries Heating regulations of the individual federal states or countries Technical rules of the stove and air heating constructors trade association TR OL or technical rules of other countries Federal Emission Control Ordinance BlmSchV ...

Page 8: ...our homepage www austroflamm com 2 2 Structure of the operating manual The table of contents can be found on page 3 Illustrations in this manual may differ from the delivered product 2 3 Representations used The following representations are used in this manual Steps with mandatory adherence to the sequence ü Prerequisite 1 Step 1 2 Step 2 3 ð Intermediate result additional information ð Result St...

Page 9: ...ating manual Fireplac inserts schieb flat II EN 2 Purpose of the operating manual 9 2 5 Abbreviations Abbreviation Meaning HMS Heat Memory System FI Fireplace insert CF Ceramic flue CVC Convection cladding ...

Page 10: ...love supplied with it Please alert children to these dangers and keep them away from the heat producing appliance when it is operating Placing non heat resistant objects on the stove or in its vicinity is forbidden This also applies to air ers fire hazard While the heat producing appliance is in operation it is forbidden to process highly flammable or explosive substances in the same room or in ad...

Page 11: ... flat II EN 3 Safety 11 3 4 Special types of danger and personal protective equipment For certain activities such as installation dismantling particular care must be taken that the following safety equipment is worn Safety gloves Safety shoes ...

Page 12: ...650 650 Door frame height mm 510 570 Pane curvature straight straight Width mm 739 739 Depth mm 537 537 Height mm 1245 1445 1305 1505 Weight kg 120 168 Nominal heat efficiency kW 8 8 Flue pipe outlet diameter mm Ø 180 Ø 180 75x39 57 S 2 0 x39 S x57 S Width body installation dimension mm 750 750 Door frame height mm 390 570 Pane curvature straight straight Width mm 839 839 Depth mm 516 537 516 537 ...

Page 13: ...th sides Width mm 1044 Depth mm 565 Height mm 1360 1560 Weight kg 269 Nominal heat efficiency kW 10 Flue pipe outlet diameter mm Ø 180 80x64 S 2 0 Width body installation dimension mm 800 Door frame height mm 640 Pane curvature straight Width mm 1044 Depth mm 550 Height mm 1360 1560 Weight kg 280 Nominal heat efficiency kW 10 Flue pipe outlet diameter mm Ø 180 97x45 74 S 2 0 45 S 74 S Width body i...

Page 14: ...lates Here we show where you can find the nameplate You received a copy of the nameplate with the fire place insert You can find a copy of the nameplate of your fireplace insert on the back of the manual you get with your fireplace insert Fig 1 Nameplate The type label is located below the Keramott bricks ...

Page 15: ...ion no Direct heat output 8 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 71 Energy efficiency index EEI 107 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fuel Preferred fuel only one 2 Other suit able fuel s 3 ηs x Space heating emis sions at nominal he...

Page 16: ... temperature control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulati...

Page 17: ...9 Other standards technical specifications Specifications Indirect heating function no Direct heat output 8 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 70 Energy efficiency index EEI 106 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fuel Preferred fuel...

Page 18: ... control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with e...

Page 19: ... Other standards technical specifications Specifications Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 72 Energy efficiency index EEI 108 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fuel Preferred fuel...

Page 20: ... control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with e...

Page 21: ...t according to EN 13229 Other standards technical specifications applied Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 72 Energy efficiency index EEI 108 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fue...

Page 22: ... control yes At minimum heat output elmin kW Two or more manually adjustable stages no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with e...

Page 23: ...9 Other standards technical specifications Specifications Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 72 Energy efficiency index EEI 108 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fuel Preferred fue...

Page 24: ... control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with e...

Page 25: ...3229 Other standards technical specifications Specifications Indirect heating function no Direct heat output 12 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 71 Energy efficiency index EEI 107 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fuel Preferred ...

Page 26: ... control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with e...

Page 27: ...ding to EN 13229 Other standards technical specifications applied Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 70 5 Energy efficiency index EEI 106 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fuel Pre...

Page 28: ...e control yes At minimum heat output elmin kW two or more manually adjustable stages no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with ...

Page 29: ...according to EN 13229 Other standards technical specifications applied Indirect heating function no Direct heat output 10 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 70 4 Energy efficiency index EEI 106 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fue...

Page 30: ...e control yes At minimum heat output elmin kW two or more manually adjustable stages no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with ...

Page 31: ... standards technical specifications Specifications Indirect heating function no Direct heat output 11 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 70 2 Energy efficiency index EEI 106 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fuel Preferred fuel onl...

Page 32: ...e control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with ...

Page 33: ...cording to EN 13229 Other standards technical specifications applied Indirect heating function no Direct heat output 12 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 70 1 Energy efficiency index EEI 106 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fuel ...

Page 34: ...e control yes At minimum heat output elmin kW two or more manually adjustable stages no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with ...

Page 35: ...229 Other standards technical specifications Specifications Indirect heating function no Direct heat output 13 kW Indirect heat output1 Properties for operation with the preferred fuel Space heating annual use efficiency ηs 71 Energy efficiency index EEI 107 Particular precautions for assembly installation or maintenance Described in the individual sections of the operating manual Fuel Preferred f...

Page 36: ... control yes At minimum heat output elmin kW two or more manually adjustable levels no room temperature control no In standby condi tion elSB kW Room temperature control with mechanical ther mostat no Pilot flame power requirement with electronic room temperature control no Pilot flame power requirement if present Ppilot kW with electronic room temperature control and day time regulation no with e...

Page 37: ...5 3 5 2 13 2 56 2 56 3 97 Cross section convection outlet cm 700 700 700 1820 1000 1200 1000 1200 1000 2940 Cross section convection inlet cm 700 700 700 1170 1000 1000 1000 2320 Power output via pane 17 20 20 17 23 29 34 29 50 23 28 23 28 32 Emissions values 65x S 75x S 75x39 SII 75x51 SII 80x64 S 80x64 SII 97x45 S 97x74 S 120x45 S CO mg Nm 1250 1250 1250 1250 1250 1250 1250 1250 Dust based on 13...

Page 38: ...systems hypocausts at the device connection at nominal heat efficiency The design of the hypocaust must ensure the transport of heat and the even distribution of heat within the cladding so that no part of the heating chamber can be overheated The size of the heat dispensing cladding surfaces must be matched to the heat generator The necessary insulation thicknesses specified in the technical data...

Page 39: ...ney cross section Minimum exterior air cross section for closed operation Up to 3 m length max 1 elbow Up to 6 m length max 2 elbows 65x 75x Ø 180 mm 180 180 mm 120cm Pipe Ø 125 mm 175cm Pipe Ø 150 mm 80x64 S SII 97x45 74 S 120x45 S Ø 180 mm 180 180 mm 175cm Pipe Ø 150 mm 255cm Pipe Ø 180 mm The following points are to be observed for exterior air conduits do not create a bend as the cross section...

Page 40: ...ith a crate Use a lifting truck or forklift to transport the crate including the fireplace insert Remove the crate and dispose of it appropriately 6 1 1 Transport security Before the fireplace insert is clad it is vital that the transport lock is removed and the functioning of the sliding doors checked Depending on the model the counterweight of the sliding door is secured on the outside left or o...

Page 41: ...afely secured 1 Remove left and right transport lock from the fireplace insert 6 2 Storage The fireplace insert must be stored in a dry room warehouse Protect against dirt heat and moisture The following illustrations are attached to the crate and must be observed Fragile always place upright protect against moisture and store dry Remove and dispose of packing material in an environ mentally frien...

Page 42: ...essure greater than 0 04 mbar occurs overall via the combustion air flow of the fireplace insert and the volume flows of the ventilation systems in the installation room and rooms connected via the ventilation network This must also be guaranteed when easily access ible ventilation system control equipment is adjusted or removed TIP When operating a controlled living room ventilation system the us...

Page 43: ...e can cause a lack of air during combustion Fig 4 Combustion air trunking The combustion air trunking must always be connected as otherwise no combustion air is routed into the firebox 7 4 Combustion air duct Combustion air ducts must be made of dimensionally stable construction materials sealed and access ible for inspection and cleaning Consideration must be given to possible condensation format...

Page 44: ...g pieces The connecting piece must be selected in accordance with DIN EN 13384 The connection between fireplace insert and heat recovery surface or to the chimney must be made using steel flue pipes with a minimum wall thickness of 2 mm or flue pipes made of austenitic non rusting steel with a minimum wall thickness of 1 mm The connecting piece must be connected directly to the chimney The connect...

Page 45: ... hardwood for example beechwood reduces this effect The size of your heat producing appliance s combustion chamber will dictate whether your firewood is 25cm 33cm or 50cm in length 50cm pieces of log should preferably dry for somewhat longer lain down for three years or more because wood is dried out mainly by the leakage of water from the ca pillaries and that simply takes time And the path from ...

Page 46: ... modern heat producing appliances with a low placement quantity often have little fire heaps occur leading one to wonder whether a fire can burn at all with so little fuel Nevertheless you must never exceed the maximum placement because that would cause damage Many wood briquettes change during the temperature increase when burning by opening up This should not worry you as it is normal When inser...

Page 47: ...el Only burn the recommended fuel Explosive substances It is strictly forbidden to burn or introduce highly flammable or explosive substances empty aerosols and the like into the firebox or to store them in the immediate vicinity of your stove Risk of explosion 8 2 Fuel quantity NOTICE To avoid damage you must NEVER operate your fireplace insert a greater quantity of fuel than that specified in th...

Page 48: ...ICE Damage to the appliance The fireplace insert must not have any connection to the housing minimum gap width 3 mm as oth erwise damage may be caused to the appliance 9 1 Set up in front of or next to a wall to be protected 1 2 3 4 5 6 7 8 9 10 11 12 13 8 15 Fig 5 Set up in front of next to a wall to be protected ...

Page 49: ...al insulation layers The building wall to be protected 1 must be protected with a 9 cm thick insulation layer 16 The cladding must likewise be protected with an insulation layer The cladding does not need to be protected if the open stove is designed in such a way that the free surfaces of the cladding and the sur faces of the niches for fuel storage can heat up to a maximum of 85 C For surfaces m...

Page 50: ...9 Installation instructions EN Operating manual Fireplac inserts schieb flat II 50 Fig 7 Casing 65x 75x Fig 8 Casing 75x39 SII Fig 9 Casing 80x64 S 97x45 74 S 120x45 S ...

Page 51: ...with an abrasion resistant material heat shield heating chamber plate or similar 4 Convection space between fireplace insert and insulation layer 5 Convection space 16 Insulation layer Convection air duct with convection cladding All convection air ducts must be made of dimensionally stable non flammable construction materials The warm air pipes must be fixed firmly to the warm air supply collar o...

Page 52: ...replace insert and cladding 11 Therefore all points of contact between appliance and cladding must be separated with a sealing tape glass fibre tape Therefore neither must the frame 23 rest on the appliance or be screwed bolted or welded to it 9 8 Cladding The room facing cladding 11 must be made of construction material class A1 non flammable materi als These are e g wall tiles wall bricks stove ...

Page 53: ...o the air current that an accumula tion of heat cannot occur Components which only cover small areas of the cladding of the open fire place insert such as floors butt joined wall cladding and insulation layers on ceilings and walls can be brought up to the cladding without any gap 9 14 Heat insulation layers and materials Insulation layers must be made of heat insulating boards of construction mat...

Page 54: ...d sheet iron It is vital to ensure that the thermal insulation materials have sufficient heat resistance min 700 C Otherwise odours may form in the firing operation Side and rear thermal insulation layers The building wall to be protected 1 must be protected with a 9 cm thick insulation layer 16 The cladding must likewise be protected with an insulation layer The cladding does not need to be prote...

Page 55: ... Balanced flue tested fireplace inserts Flue pipe connection The flue pipe connection must be permanently tight The flue pipes used must be DIN EN 1856 2 tested Combustion air connection The combustion air connection must be sufficiently tight Aluminium flexible pipes must not be deformed ...

Page 56: ...75x S 8 1 7 7 313 300 12 75x39 SII 7 3 286 12 75x51 SII 13 07 252 13 80x64 S 80x64 SII 8 28 8 43 312 291 12 97x S 9 9 274 288 12 120x45 S 14 88 254 13 Maximum length of chamotte ceramic flues The flue gas temperatures at the appliance collar are average temperatures over the duration of the combustion Appliance type Flue length m Feed pressure at collar Pa Flue gas temperature down stream of the f...

Page 57: ...with a downstream heat recovery surface must only be operated with the door closed 10 1 Stove with ceramic flue Example using KMS system Thermal insulation Extension wall Floor Example with CVC flue module bricks 125 combustion air collar individual individu al individual individual 1 2 3 1 2 3 Fig 15 Connection to ceramic flue heat exchanger ...

Page 58: ...ed to the left or right side or behind the fireplace insert For details please see the following dimensioned sketch The base of the heat exchanger must be stable and heat resistant The installation base on which the heat exchanger is to be set up must be heat insulated in analogy to the manner described in the sec tion Protecting the installation floor Access to the cleaning openings on the heat e...

Page 59: ... flat II EN 10 Connection to ceramic flues 59 Dimension A 75 mm Dimension B 90 mm insulation materials pursuant to AGI Q 132 Dimension C 50 mm Mounting wall Heat insulation Inside edge cladding Fig 16 Connection to ceramic flue heat exchanger ...

Page 60: ...g Any defects before the installation of the fireplace insert must be reported 11 1 Risks and dangers Schutzausrüstung The following protective equipment must be used Type of protective equipment Safety gloves Safety shoes Arbeitsmittel The following work equipment is required for this step Work equipment Activity SW24 spanner Various adjustment jobs Slotted screwdriver var jobs on the sheet metal...

Page 61: ...ble feet with SW24 1 Place appliance on prepared load bearing base 2 Adjust the four adjustable feet with an SW24 spanner Should the length of the threaded rod be insuffi cient the four mountings can be adjusted in height 11 2 2 Dismantling the Keramott There is only a Keramott lock for 65x51 65x57 75x39 and 75x57 Fig 18 Opening the door 1 Open doors ...

Page 62: ...nual Fireplac inserts schieb flat II 62 1 2 2 Fig 19 Remove Keramott support plate 2 Remove Keramott support plate 1 3 Remove left and right transport brackets 2 1 Fig 20 Install the deflector plates 4 Install the deflector plates 1 ...

Page 63: ...firebox lining Keramott Keramott 65x 75x Numbering installation sequence Sequence for 75x39 SII and 75x51SII 1 Keramott floor 1 3 2 Keramott wall 4 3 Top Keramott deflection 7 4 Bottom Keramott deflection 5 6 80X64 S SII Numbering installation sequence 97x45 74 S Numbering installation sequence ...

Page 64: ... of the fire are already preinstalled Only the Keramott deflections need to be installed 1 Fig 21 65x 75x S 65x 75x S 1 Insert the baffle plate 4 2 1 3 Fig 22 79x39 51 SII 75x39 51 SII 2 First the two upper baffle plates 1 2 are inserted These should be installed without spacing from each other 3 Then the lower two bricks 3 4 are inserted as shown ð Numbering installation sequence ...

Page 65: ... 8 2 10 6 12 4 11 9 5 3 7 1 Fig 25 120x45 S 120x45 S 4 First the upper baffle plates are inserted 5 Then the lower baffle plates are installed as shown 11 2 5 Removing the door 11 2 5 1 Flach sliding door appliances 2 0 65x bis 75x 80x64 97x45 74 120 x 45 For tunnel appliances removal of the rear door is likewise according to the following instructions with the exception of Locking the door lift F...

Page 66: ...11 Installation EN Operating manual Fireplac inserts schieb flat II 66 Fig 27 Unbolting the door 2 Unbolt door Fig 28 Opening the door 3 Open door Fig 29 Do not prop the door 4 Do not prop the door ...

Page 67: ...1 KE Klapp flat II Id BA 2 BA 2 BA 1 BA 1 Fig 31 BA1 to BA2 1 Lightly undo the marked screws and move the plates ð If the plates are moved outwards it is type 2 BA 2 If the plates are inside it is type 1 BA 1 11 2 7 Converting the combustion air collar The combustion air is fed through a collar The combustion air setting is carried out by the operator The combustion air collar can be converted for...

Page 68: ...ing the combustion air collar Fig 33 Removing the sealing plate The combustion air collar can be mounted on the left or right hand side of the fireplace insert as desired 1 Removing the combustion air collar and the sealing plate Fig 34 Exchanging the parts 2 Exchange and mount parts ...

Page 69: ...ge box 1 Fig 35 Removing the smoke collector Top storage box is available for all models except for 75x39 SII 75x51 SII and 80x64 SII 1 Loosen hexagon nuts washers and clamping shoe 1 2 Remove smoke collector Fig 36 Attaching large top storage box to the bolts 3 Attach large top storage box to the bolts ...

Page 70: ...amping shoe 3 washer 2 and hexagon nut 3 5 If necessary bring the smoke collector into the correct position To do so see section Adjusting the smoke collector auf Seite 91 11 2 9 Mounting top storage bricks 1 Fig 38 Removing the smoke collector Top storage box is available for all models except for 75x39 SII 75x51 SII and 80x64 SII 1 Loosen hexagon nuts washers and clamping shoe 1 2 Remove smoke c...

Page 71: ...d it will be fastened with the M6x10 hexagon screw 2 Otherwise an M12x25 hexagon screw 1 is used instead of the sensor Fig 41 Placing the top storage brick Only a certain quantity of storage bricks may be mounted How many bricks can be mounted depends on the exhaust collar Diameter 160 180 max 4 bricks Diameter 200 250 max 6 bricks 5 Placing the top storage brick on to the ring ð The flue gas temp...

Page 72: ...lease ENSURE when cutting that the thread turn is not damaged ð The length is dependent on the number of top storage bricks 1 brick 240 mm 2 bricks 360 mm 3 bricks 480 mm 4 bricks 600 mm 5 bricks 720 mm 6 bricks 840 mm 7 Screw the threaded rods 1 into the holes of the ring at least 10x Fig 43 Fastening the upper ring 8 Place upper ring on the threaded rods and fasten with hexagon nuts and washers ...

Page 73: ...llector on the upper ring and fasten with the clamping shoes 3 M8x60 hexagon screws 1 M8 washers 2 and M8 hexagon nut 4 11 2 10 Installing the HMS 11 2 10 1 HMS 65x51 S 65x57 S 75x39 S 2 1 Fig 45 Mounting 65x 75x57 HMS 1 Mount HMS holder 1 with screws 2 Attach HMS brick 2 to the HMS mounting 1 3 Repeat the steps for the other bricks ...

Page 74: ...the following step for installation you will be using the screws which you have just loosened 2 Mount tension supports 1 on the fireplace insert 3 Attach gasket 2 to the tension supports 4 Mount side mountings 3 5 Remove the upper cover 4 in order to be able to in stall the HMS bricks more easily Fig 48 Attaching the HMS brick 6 Attach HMS brick on the stove and to the lower ten sion support and f...

Page 75: ... bricks 7 Repeat this step for the remaining rear HMS bricks Fig 50 Fastening the mounting 8 Attach side HMS bricks to the stove and on the lower tension support 9 Attach side mountings and fasten with screws 11 2 11 Mounting the designer frame NOTICE Design frames must not be plastered over nor walled in ...

Page 76: ...11 Installation EN Operating manual Fireplac inserts schieb flat II 76 Fig 51 Attaching the design frame 1 Attach design frame Fig 52 Unbolting the door 2 Unbolt and open door ...

Page 77: ...sten design frame with the screws ð For all S II fireplace inserts the design frame is in stalled on the rear side in the same way as already described 11 2 11 1 Flat solid design frame Fig 54 Mounting the designer frame at the top 1 Mount designer frame at the top ð Only loosely connect the screws to the nuts ...

Page 78: ...11 Installation EN Operating manual Fireplac inserts schieb flat II 78 Fig 55 Mounting DF at the bottom 2 Mount the designer frame at the bottom ð Only loosely connect the screws to the nuts ...

Page 79: ...ing manual Fireplac inserts schieb flat II EN 11 Installation 79 Fig 56 Mounting the DF at the side 3 Position the design frame sides on the left and right and use the screws to screw up at the top and bottom ...

Page 80: ...the frame is supported via the extension arm on the wall 11 2 12 Mounting the convection cladding NOTICE When using CV cladding please observe the national regulations in respect of individual room fire places and the measurement requirement in the case of whole home heating For all models of Schieb flach II fireplace inserts the convection cladding is mounted in the same se quence The only differ...

Page 81: ...flat II EN 11 Installation 81 1 1 65x 75x S 75x39 SII 75x51 SII 1 Fig 59 Installing the mounting 1 Install the mounting 1 on the left and right hand side in the bottom of the fireplace insert on the side ð 80x and 97x do not have this mounting ...

Page 82: ...t hand side panel 1 to the mounting 2 and fasten with the screws 3 Repeat this step for the side panel on the left hand side 4 For models without this mounting 2 fasten the side parts to the fireplace insert with the screws Fig 61 Mounting the rear panel 5 Attach rear panel to the fireplace insert and fasten with screws ...

Page 83: ...ig 62 Attaching the cover 6 Attach cover and fasten with the screws 11 2 13 Assembling InsertControl 11 2 13 1 Installing InsertControl 4 1 2 3 Fig 63 Control unit The control unit consists of Control unit 1 Power unit 2 Temperature sensor 270 20 cm 3 Bowden cable 100 cm 4 ...

Page 84: ...eramott Fig 66 Flue pipe drilling diagram 3 Two holes must be drilled in the flue pipe for the tem perature sensor The position of the holes around the diameter of the flue pipe can be freely selected see flue pipe drilling diagram 1 2 3 4 Fig 67 Mounting the temperature sensor 4 To install the temperature sensor you will require the following parts from the installation kit ð 1 x Taptite hex LKS ...

Page 85: ...bly situations On some fireplace inserts the assembly situation can be se lected on either the left or right hand side Here you can see the assembly situations 65x 75x 1 left hand assembly 65x 75x 2 right hand assembly 75x S II 3 left hand assembly 75x S II 4 right hand assembly 80x 97x 5 left hand assembly 80x 97x 6 right hand assembly ...

Page 86: ... several times from the minimum position to the maximum position Should there be no free movement of the air regu lator check the following ð Has the installation kit been correctly installed ð Are the screw joints on the air regulator disc ex cessively tightened If the air regulator can be easily adjusted the assembly of the connection between installation kit and control unit can be continued 1 ...

Page 87: ...ubber plug engages 1 2 Fig 75 Bowden cable flange 15 Slide the Bowden cable flange 1 over the Bowden cable once each from left and right 16 Then use the Taptite screws 2 to screw the two flanges 1 on to the fireplace insert 17 After screwing in check whether the rubber plug is firmly seated and correctly positioned all round After the fireplace insert has been installed this area will no longer be...

Page 88: ... InsertControl automatic combustion control works InsertControl reacts only to differences in the flue gas temperature that take pace within certain peri ods This information is transmitted by the temperature sensor to the controls Should the temperature sensor be defective or display a fault the controls will automatically go into fault mode with 60 shut ter opening and no longer changes this pos...

Page 89: ... ibration by plugging the power supply back in ð If you have selected the correct sliding closing or sliding opening function after the calibration the controls must complete close the shutter ð Should you notice that you have chosen the wrong program you can change this in the service menu of the app APP The InsertControl function can be monitored using the app on iOS and Android Smartphones To d...

Page 90: ...12 Settings EN Operating manual Fireplac inserts schieb flat II 90 12 Settings 12 1 Adjusting the door 97x45 S Fig 78 Locking the door lift 1 Unlock door lift Fig 79 Opening the door 2 Open door ...

Page 91: ...Adjusting the door at the bottom 3 The door can be adjusted at the marked places 4 Lightly undo the screws and align the door 12 2 Adjusting the smoke collector 1 2 Fig 83 Turning the smoke collector into the desired position view from above 1 Loosen screws 1 2 Turn the smoke collector 2 in order to bring it into the desired position 3 Tighten screws 1 fully ...

Page 92: ... smoke collector collar 4 Loosen screws 3 5 Turn the smoke collector collar 4 in order to bring it into the desired position ð This allows any desired angle to be achieved by turning the exhaust collar 4 ð All the necessary seals are already glued into the cast parts 6 Tighten screws 3 fully ...

Page 93: ...ou to the section Firing auf Seite 95 explained ð During the first fire after the system has been completed this should be kept very small in the first hour and only gradually increased by increasing the amount of wood laid However the amount of wood laid per hour may not be exceeded in the process ð The odours during the first fire are caused by the evaporation of sheet metal greases and binding ...

Page 94: ... Raise lock Close the door Lower lock Combustion air controller Maximum air feed for fast burning Low heat output I Average heat output 14 2 Before heating up The stove can only function properly if there is sufficient combustion air coming to the room of installa tion the appliance specially if several firing installations are being operated at the same time Ensure sufficient air supply before he...

Page 95: ...ust be burnt Heat responsibly with dry firewood to protect both people and the environment Fuel Only burn the recommended fuel Explosive substances It is strictly forbidden to burn or introduce highly flammable or explosive substances empty aerosols and the like into the firebox or to store them in the immediate vicinity of your stove Risk of explosion 14 4 Firing To ensure the heating appliance o...

Page 96: ...kly and the temperatures on the appliance become too high 2 Throttle valve if present 50 opened Otherwise the amount of fuel laid burns off quickly 3 Completely open all available warm air grilles 4 If there are only embers left in the firebox stoke up 14 6 Putting on wood Please note that the fireplace inserts are not slow burn fires These are temporary burning fires i e longer continual operatio...

Page 97: ...th a flame developing and the chimney draft stabilized as a result TIP To prevent resistance in the firebed the ashes should be removed more frequently 14 8 Heating with the ceramic flue heat recovery surface If your system is fitted with a ceramic flue or with a metal heat recovery surface the the following must be observed during heating operation During heating operation via the heat recovery s...

Page 98: ...ld particularly like to point out at this point that Austroflamm fireplace inserts must only be op erated with doors closed The best efficiency and thus optimal fuel efficiency is achieved in closed op eration DANGER Fire hazard Open operation of Austroflamm fireplace inserts is prohibited ...

Page 99: ...bustion air openings become blocked and the appliance suffers damage To remove the ashes proceed as follows NOTICE Please note that when removing the ashes embers could be in the firebox Remove ashes only when the fireplace insert is in a cold state 1 Open the door 2 Remove ashes with a shovel and brush or with an ash vacuum cleaner 15 3 Cleaning 1 The fireplace insert may only be cleaned when col...

Page 100: ...th glass cleaner and leave it for a moment to take effect We recommend cleaning the glass with our Austroflamm glass cleaner or a commercially available window cleaner Prevent door or window seals from coming into contact with water or cleaner since these will oth erwise harden and in doing so lose their function Only intact seals ensure that your fireplace insert functions flawlessly ...

Page 101: ...ring the first heating cycles the varnish hardens and smells in the process The fireplace insert surface is dusty soiled Keep the surfaces of the fireplace in sert clean Keep the floor area clean around the fireplace insert Flue gas escapes when stoking up and during the heating phase Chimney draft too low flue pipe con nection leaky Check connection points and if ne cessary reseal Check chimney d...

Page 102: ...tion air 3 Enable access to the cleaning openings e g basement and attic 4 Remove all flammable material from the chimney 5 Inform your district master chimney sweeper before recommissioning your fireplace insert and have your chimney checked for any damage 16 3 What to do in the event of faults Should faults occur on the fireplace insert your dealer will require the following details Serial numbe...

Page 103: ...ebox door correctly closed Is the chimney draft too high the ceramic panes become sooty very quickly A gradual accumulation of soot by the windows after 8 to 10 hours of fires is normal Was dry unrefined wood used Has the fireplace insert been brought to operating temperature ...

Page 104: ...17 Spare parts EN Operating manual Fireplac inserts schieb flat II 104 17 Spare parts To order spare parts please contact your Austroflamm dealer ...

Page 105: ...1 1 Removing revision and weight cartridge Fig 90 Removing revision and weight cart ridge 1 Remove side Keramott bricks 2 Remove screws from the revision 3 Open inspection cover press downwards 1 Fig 91 Removing the weight cartridge 4 Remove weight cassette 5 Loosen screw 1 and disconnect weight cartridge ...

Page 106: ...be disposed of Reuse or recyc ling is not possible Local disposal options must be observed Steel sheet Disassemble steel sheet components of the appliance by mechanical crushing If present remove seals beforehand Dispose of steel sheet parts as metal scrap Local disposal options must be ob served Cast iron Disassemble cast iron components of the appliance by unscrewing or flexing them from one ano...

Page 107: ...rts schieb flat II EN 19 Disposal 107 Handles and decorative elements made of metal If present disassemble or remove handles and decorative elements made of metal and dispose of as metal scrap Local disposal options must be observed ...

Page 108: ...our fireplace insert Noise of this kind does not con stitute a warranty claim and do not constitute a warranty claim The territorial scope of validity of our guarantee covers Austria Germany and France In all other countries separate conditions of the importer apply to the respective country No warranty case occurs if your Austroflamm fireplace insert is not located within the territorial scope of...

Page 109: ...llection of additional information usually requires the consent of the data subject You may voluntarily grant such consent in the following section If you consent to the appropriate handling of your personal data for the following purposes please tick this box o I hereby agree that Austroflamm GmbH and AUSTROFLAMM Service GmbH Co KG may send me service reminders and offers on other products from A...

Page 110: ...de temperature during draft measurement Controlled living space ventilation yes no External air supply conduit yes no Instructions for Operator Customer Instructions for handling the appliance explained clearly and comprehensibly Appliance test heated together with the customer Terms of the guarantee and warranty explained Cleaning and maintenance interval explained glove operating manual handed o...

Page 111: ...Operating manual Fireplac inserts schieb flat II EN 23 Service Report 111 23 Service Report Date Technicians Notes Work carried out replacement parts installed ...

Page 112: ...23 Service Report EN Operating manual Fireplac inserts schieb flat II 112 Date Technicians Notes Work carried out replacement parts installed ...

Page 113: ...113 Notizen notes appunti remarques ...

Page 114: ...olle Final inspection Controllo finale Contrôle final Technische Funktion technical function funzione tecnica fonction technique Lackierung paint vernice peinture Sauberkeit cleanliness pulizia propreté Vollständigkeit completeness completo complet Geprüft von checked by controlled da contrôlé par ____________________________________________________ Datum date data date ___________________________...

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Austroflamm 120x45 S 2.0, Operating Manual

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