TONNEAU COVER FITTING INSTRUCTION
Isuzu D-Max MY15-5 Dual Cab
With Headboard
July 2016 – August 2020
Part Number: ATB01233
1.
TONNEAU COVER FITTING
NOTE: Read entire instructions prior to start.
1.1 BASIC TOOL REQUIRED
Drill, 4mm Drill Bit, Tape Measure, Rivet Gun, Marking Pencil / Pen, Clear Silicone / Silicone Gun
1.2 CONTENTS
1 x Tonneau Cover
2 x Bar Brackets
16 x Rope Buttons
1 x Tonneau Support Bar
22 x Rivets
2 x Dowel
1.3 TONNEAU COVER INSTALLATION PROCEDURE
NOTE: Remove swarf and apply the provided Rust Inhibitor to all drilled holes prior to riveting. Read
entire instructions prior to start.
1.
With the pencil mark the inside edge on each side of the tub at 740mm from the inside front
face of tub towards the rear on each side. Centrally locate the bar bracket over this position
and align the top of the bar bracket 10mm down from the top edge of the tub and drill and
rivet bracket into place. See Figure 1. Repeat for other side of tub. Fit tonneau support bar to
bar brackets.
2.
Attach the plastic front of the tonneau cover onto the headboard at the front of the vehicle.
3.
Ensure tonneau is centred. To fit the rope buttons to the tub, start with the tailgate, vertically
line up each button to each bunji loop starting from the centre bunji loops. The height for the
buttons on the tailgate is 410mm UP from the bottom edge of the tailgate. Work from the
centre out, alternating from side to side. Attach each bunji to the button as it is fitted.
4.
To fit the rope buttons to the sides, vertically line up each button to each bunji loop starting
from the rear bunji loop, alternating from side to side working towards the front. The height
