TONNEAU COVER INSTALLATION INSTRUCTIONS
TOYOTA HILUX “J” DECK DUAL CAB
APR 2005 – SEP 2015
PART NO: ATB01120
BASIC TOOLS REQUIRED
-
Rivet gun, Drill, 4.0mm Drill bit, Measuring tape, Silicon sealant, Anti-corrosive primer.
CONTENTS
1 X Tonneau cover
3 X Aluminum rope track (503mm each)
2 X Bar Brackets
1 X Tonneau support bar
18 X Buttons
29 X Large rivet
4 X Pieces of dowel
Some items in the fitting kit may not be needed. All fitting kits are weighed to ensure accurate quantities.
1.
INSTALLATION PROCEDURE
Note: To prevent corrosion apply an anti-corrosive primer to all holes drilled.
1.
Using two pieces of dowel, join the 3 aluminum rope tracks together. Place the other 2 pieces of dowel in
the ends of the now joined rope track.
2.
Rest the aluminum rope track on the side rails as Shown in Diagram A, and push forward to the vertical
face of the tub.
3.
Using a 4.5 mm drill bit, drill 6 holes 50mm from the end of each of the aluminum rope tracks into the
front of tub.
4.
Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon along the back of the
rope tracks and pop rivet into place.
5.
To fit bar brackets measure 760mm back from the inside front edge at the top of the tub and place them
as shown in diagram A. (5mm down from top edge of tub). Drill and rivet using two large rivets for each
Bar Bracket. Install support bar according to supplied instructions.
6.
To fit round body hooks measure 170mm down from the inside edge and line up each hook individually to
each bunji loop starting with the two either side of the tailgate handle and working your way around to
the front, drill and rivet buttons alternating from side to side.
