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9.

Commissioning

9.1.

Switch compartment: open

The switch compartment must be opened to perform the following settings (options).

1.

Loosen screws [2] and remove cover [1] from the switch compartment.

2.

If indicator disc [3] is available:

Remove indicator disc [3] using a spanner (as lever).
Information: To avoid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.

9.2.

Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).

Information

The torque switches may also trip during manual operation.

Valve damage due to excessive tripping torque limit setting!

The tripping torque must suit the valve.

Only change the setting with the consent of the valve manufacturer.

33

SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 
SEM 01.1/SEM 02.1 

Commissioning

Summary of Contents for SA 07.2

Page 1: ...Multi turn actuators SA 07 2 SA 16 2 SAR 07 2 SAR 16 2 with local controls AUMA SEMIPACT SEM 01 1 SEM 02 1 Assembly operation commissioning Operation instructions...

Page 2: ...ls 8 2 Identification 8 2 1 Name plate 10 2 2 Short description 11 3 Transport storage and packaging 11 3 1 Transport 13 3 2 Storage 13 3 3 Packaging 14 4 Assembly 14 4 1 Mounting position 14 4 2 Hand...

Page 3: ...position OPEN white section set 35 9 4 Intermediate positions set 36 9 4 1 Running direction CLOSE black section set 36 9 4 2 Running direction OPEN white section set 37 9 5 Test run 37 9 5 1 Directi...

Page 4: ...ulti turn actuators SA 07 2 SA 16 2 SAR 07 2 SAR 16 2 55 13 2 Local controls AUMA SEMIPACT SEM 01 1 SEM 02 1 57 14 Certificates 57 14 1 Declaration of Incorporation and EU Declaration of Conformity 60...

Page 5: ...rer will not be held liable for any consequential damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth operation Correct transport proper storage mounting and insta...

Page 6: ...ment was not considered for the determination of the maximum surface temperature The correct connection of the thermoswitches or the PTC thermistors as well as fulfilling the requirements of the duty...

Page 7: ...ure s Safety alert symbol warns of a potential personal injury hazard The signal word here DANGER indicates the level of hazard 1 5 References and symbols The following references and symbols are used...

Page 8: ...ification System Actuator name plate Figure 2 Actuator name plate example 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Serial number 6 Speed 7 Torque range in d...

Page 9: ...a as well as order related data pertaining to the device can be requested Please always state this number for any product inquiries On the Internet at http www auma com we offer a service allowing aut...

Page 10: ...with output drive type A For manual operation a handwheel is provided Switching off in end positions may be either by limit or torque seating Actuator controls are required to operate or process the...

Page 11: ...oks for the purpose of lifting by hoist only to the gearbox using eyebolts and NOT to the actuator Respect total weight of combination actuator actuator controls gearbox valve Figure 6 Example Lifting...

Page 12: ...h 1 phase AC motor electrical con nection in standard version output drive type B1 and handwheel For other output drive types heed additional weights 2 Table 4 Weights for multi turn actuators SA 07 2...

Page 13: ...m storage For long term storage more than 6 months observe the following points 1 Prior to storage Protect uncoated surfaces in particular the output drive parts and mounting surface with long term co...

Page 14: ...ing 4 together with these operation instructions is stored in a weatherproof bag which is attached to the device prior to delivery 4 3 Multi turn actuator mount to valve gearbox Danger of corrosion du...

Page 15: ...sh machining This working step is only required if stem nut is supplied unbored or with pilot bore Figure 9 Output drive type A 1 Stem nut 2 Axial needle roller bearing 2 1 Axial bearing washer 2 2 Ax...

Page 16: ...ssembly of output drive type A 1 Valve stem 2 Output drive type A 3 Screws to actuator 4 Valve flange 5 Screws to output drive 1 If the output drive type A is already mounted to the multi turn actuato...

Page 17: ...f withstanding thrust Design Connection between hollow shaft and valve or gearbox via output drive sleeve fixed to the hollow shaft of the multi turn actuator via retaining ring When exchanging the ou...

Page 18: ...quantity of grease to the valve or gearbox shaft 3 4 Fit multi turn actuator 1 Information Ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fa...

Page 19: ...screwed together Figure 14 Protection tube made of segments with threaded sleeves 900 mm 2 Segment of stem protection tube 3 V seal 4 Threaded sleeve 3 Push down the sealing ring 3 onto the housing In...

Page 20: ...odify Hazardous voltage Risk of electric shock Disconnect device from the mains before opening 1 Loosen screws and remove local controls 2 Loosen 3 screws of the board turn board to the new position a...

Page 21: ...s to the motor power being switched off To protect the valve and the actuator we recommend a delay time 50 ms Longer delay times are possible provided the operating time output drive type valve type a...

Page 22: ...outdoor installation use UV resistant cables 5 2 S SH electrical connection AUMA plug socket connector Figure 17 S and SH electrical connection 1 Cover 2 Socket carrier with screw type terminals Shor...

Page 23: ...contacts Information For some special motors the connection of the power terminals U1 V1 W1 U2 V2 W2 is not performed via the AUMA plug socket connector but via a terminal board directly at the motor...

Page 24: ...2 solid with loops Protective earth connection PE 0 5 0 7 Nm 0 25 2 5 mm 2 flexible 0 34 2 5 mm 2 solid Control contacts 1 to 50 Danger of motor damage if PTC thermistors or thermoswitches are not con...

Page 25: ...ing cables Start running the device only after having connected the protective earth con ductor 7 Tighten PE conductors firmly to PE connection using ring lugs flexible cables or loops solid cables Fi...

Page 26: ...o avoid pinching the cables 1 Insert the socket carrier 5 into the cover 1 and fasten with screws 4 2 Clean sealing faces of cover 1 and housing 3 Check whether O ring 3 is in good condition replace i...

Page 27: ...tion with DS intermediate frame 1 Electrical connection 2 DS intermediate frame Application When removing the electrical connection or due to leaky cable glands there is a potential risk of ingress of...

Page 28: ...th connection tightening torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm to 6 mm Solid wire and stranded 3 4 Nm 1 5 mm to 4 mm Fine stranded For fine stranded flexible...

Page 29: ...andwheel clockwise Drive shaft valve turns clockwise in direction CLOSE Information To protect the valve an overload protection is available as option for manual opera tion If the torque applied at th...

Page 30: ...or strong direct sunlight Danger of burns Check surface temperature and wear protective gloves if required Set selector switch 4 to position Local control LOCAL The actuator can now be operated using...

Page 31: ...n on indicator mark on cover Figure 27 Mechanical position indicator via indicator mark on cover 1 End position OPEN reached 2 End position CLOSED reached 3 Indicator mark on cover Characteristics Ind...

Page 32: ...r PTC thermistors depending on the version Motor protection tripped Thermoswitches F1 Th PTC thermistors R3 Switches 1 NC standard Running indication option Blinker transmitter S5 BL Depending on vers...

Page 33: ...to paint finish use spanner in combination with soft object e g fabric 9 2 Torque switching set Once the set torque is reached the torque switches will be tripped overload protection of the valve Info...

Page 34: ...formation Maximum tightening torque 0 3 0 4 Nm The torque switch setting is complete 9 3 Limit switching set The limit switching records the travel When reaching the preset position switches are opera...

Page 35: ...terclockwise until valve is open 3 Turn handwheel by approximately half a turn overrun in the opposite direction 4 Press down and turn setting spindle 4 with screw driver in direction of the arrow and...

Page 36: ...ratchet click is felt and heard the pointer 2 moves 90 every time 4 As soon as the pointer 2 is 90 from mark 3 Continue turning slowly 5 As soon as the pointer 2 moves to mark 3 Stop turning and rele...

Page 37: ...STOP Eliminate cause i e correct phase sequence for cable set wall bracket Repeat test run 1 Move actuator manually to intermediate position or to sufficient distance from end position 2 Set selector...

Page 38: ...indication light is illuminated in end position CLOSED the green indication light is illuminated in end position OPEN the indication lights go out after travelling into the opposite direction The limi...

Page 39: ...ush button Set 20 mA LED Optical aid for setting 1 Measuring point 0 4 20 mA 2 Measuring point 0 4 20 mA The output current measuring range 0 20 mA can be checked at measuring points 1 and 2 Table 15...

Page 40: ...old down push button S1 for approx 3 seconds until LED is blinking slowly for 0 mA Hold down push button S1 for approx 6 seconds until LED is blinking fast for 20 mA Hold down push button S2 for appro...

Page 41: ...signalling is switched on LED behaviour in end position Set output current LED is blinking slowly 4 mA LED is blinking fast 0 mA LED is illuminated 20 mA 9 7 Potentiometer Option The potentiometer is...

Page 42: ...V 20 mA 600 Max load RB 0 1 V 0 1 V Impact of power supply 0 1 100 0 1 0 600 Load influence 0 3 K Temperature impact 60 C to 80 C Ambient temperature2 5 k Transmitter potentiometer Power supply possib...

Page 43: ...osition OPEN 8 Set potentiometer 3 to end value 20 mA 9 Approach end position CLOSED again and check minimum value 0 1 mA or 4 1 mA If necessary correct the setting Information If the maximum value ca...

Page 44: ...ling faces of housing and cover 2 Check whether O ring 3 is in good condition replace if damaged 3 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly Figu...

Page 45: ...ed The measuring range 0 4 20 mA at EWG position transmitter cannot be set Check setting if required reset end positions Refer to Check switches and replace the switches if required Switch is defectiv...

Page 46: ...uses Overload running time exceeded max number of starts exceeded ambient temperature is too high Remedy Check cause eliminate if possible 46 SA 07 2 SA 16 2 SAR 07 2 SAR 16 2 Corrective action SEM 01...

Page 47: ...for correct tightness and sealing Respect torques according to manufacturer s details Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while applying...

Page 48: ...long lifetime However they have to be replaced at one point in time The devices have a modular design and may therefore easily be separated and sorted according to materials used i e electronic scrap...

Page 49: ...motor Option 3 phase and 1 phase AC motors Thermoswitches NC DC motors Without Standard Motor protection PTC thermistors according to DIN 44082 PTC thermistors additionally require a suitable tripping...

Page 50: ...2 NO for each direction switches galvanically isolated Gold plated contacts Au recommended for low voltage actuator controls Options Potentiometer or 0 4 20 mA electronic position transmitter Positio...

Page 51: ...st interior double sealed Option According to AUMA definition enclosure protection IP68 meets the following requirements Depth of water Maximum 8 m head of water Duration of continuous immersion in wa...

Page 52: ...rs meet or exceed the lifetime requirements of EN 15714 2 For further details please contact AUMA Lifetime 72 dB A Noise level Further information Electromagnetic Compatibility EMC 2014 30 EU Low Volt...

Page 53: ...13 Spare parts 13 1 Multi turn actuators SA 07 2 SA 16 2 SAR 07 2 SAR 16 2 53 SA 07 2 SA 16 2 SAR 07 2 SAR 16 2 SEM 01 1 SEM 02 1 Spare parts...

Page 54: ...integral controls 559 0 2 Sub assembly Drive wheel for limit switching 024 0 Sub assembly Switch stack for direction OPEN 560 0 1 Sub assembly Locking plate 025 0 Sub assembly Switch stack for direct...

Page 55: ...13 2 Local controls AUMA SEMIPACT SEM 01 1 SEM 02 1 55 SA 07 2 SA 16 2 SAR 07 2 SAR 16 2 SEM 01 1 SEM 02 1 Spare parts...

Page 56: ...ls 002 0 Sub assembly Selector switch 002 5 Sub assembly Signal and control board 003 0 Primary fuse 003 1 Cover for fuse 003 2 Sub assembly Adapter board 013 0 Sub assembly Cover 500 0 Sub assembly S...

Page 57: ...indicated date of issue Subject to changes without notice The latest versions are available for download at http www auma com 14 1 Declaration of Incorporation and EU Declaration of Conformity 57 SA...

Page 58: ...58 SA 07 2 SA 16 2 SAR 07 2 SAR 16 2 SEM 01 1 SEM 02 1...

Page 59: ...59 SA 07 2 SA 16 2 SAR 07 2 SAR 16 2 SEM 01 1 SEM 02 1...

Page 60: ...51 I Identification 8 Indication lights 31 Indications 31 Indicator disc 43 Indicator mark 31 Inspection certificate 9 Intermediate frame 27 Intermediate positions 35 Inverse operation 0 20 4 mA 40 L...

Page 61: ...tem nut 15 Stem protection tube 19 Storage 13 Support 47 Support App 9 9 Switch check 45 Switches 21 T Tandem switches 21 Technical data 49 Technical data for switches 50 Terminal plan 21 Test run 37...

Page 62: ...Nagykanizsa Tel 36 93 324 666 auma fabo hu www fabo hu Falkinn HF IS 108 Reykjavik Tel 00354 540 7000 os falkinn is www falkinn is AUMA ITALIANA S r l a socio unico IT 20023 Cerro Maggiore MI Tel 39...

Page 63: ...ns Torque Generator IR 13998 34411 Teheran 982144545654 info itg co ir Trans Jordan Electro Mechanical Supplies JO 11133 Amman Tel 962 6 5332020 Info transjordan net AUMA JAPAN Co Ltd JP 211 0016 Kawa...

Page 64: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y005 028 003 en 1 17 For detailed information on AUMA products refer to the Internet www...

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