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6.

Servicing and maintenance

Damage caused by inappropriate maintenance!

Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.

Only perform servicing and maintenance tasks when the device is switched off.

AUMA

Service & Support

AUMA offers extensive service such as servicing and maintenance as well as
customer product training. For the contact addresses, refer to our website
(www.auma.com).

6.1.

Preventive measures for servicing and safe operation

Before commissioning, perform visual inspection for grease leakage and paint
damage (corrosion).

Thoroughly touch up any possible damage to paint. Original paint in small
quantities can be supplied by AUMA.

After six months and then once a year: Check gearbox for damage as well as for
grease and oil leakage.

6.2.

Maintenance intervals

Recommendation for plants subject to strong vibration

For plants subject to strong vibration, 6 months after commissioning and then
once a year: Check fastening screws between actuator and gearbox/valve for
tightness. If required, fasten screws while applying the tightening torques as
indicated in chapter <Assembly>. For screws sealed and secured with e.g.
thread sealing material, this action is not required.

Recommendation for grease change and seal replacement:

If rarely operated (typically in buried service), the gearboxes are maintenance-
free. Grease change or re-lubrication is not necessary.

If operated frequently (typically in modulating duty), we recommend changing
both grease and seals after 4 – 6 years.

Gearing damage due to using inappropriate grease!

Only use original lubricants supplied by AUMA.

Do not mix lubricants.

When deployed in areas where dust formation represents a potential explosion
hazard, perform visual inspection for deposit of dirt or dust on a regular basis. Clean
devices if required.

Check gearbox for unusual running or grinding noise or vibration which might be an
indication of bearing or gear damage.

6.3.

Disposal and recycling

Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:

Various metals

Plastic materials

Greases and oils

The following generally applies:

Greases and oils are hazardous to water and must not be released into the
environment.

14

 GP 10.1 – GP 30.1

Servicing and maintenance

Summary of Contents for GP 10.1

Page 1: ...Multi turn gearboxes GP 10 1 GP 30 1 Assembly and commissioning Operation instructions...

Page 2: ...Assembly 9 4 1 Mounting position 9 4 2 Handwheel fitting 9 4 3 Multi turn actuators for motor operation 10 4 3 1 Input mounting flange mount 11 4 4 Mount gearbox to valve 11 4 4 1 Output drive types...

Page 3: ...atmosphere This also applies to fireproof coatings or covers available as an option Ignition hazards Gearboxes were subjected to an ignition hazard assessment in compliance with the currently applica...

Page 4: ...operation instructions each marked by the appropriate signal word DANGER WARNING CAUTION NOTICE Indicates an imminently hazardous situation with a high level of risk Failure to observe this warning re...

Page 5: ...of manufacturer 2 Address of manufacturer 3 Type designation valve attachment flange 4 Order number 5 Serial number 6 Reduction ratio 7 Factor 8 Max valve torque output torque 9 Type of lubricant 10...

Page 6: ...us product identification MK12345 Reduction ratio The reduction ratio within gearing reduces the required input torques and increases the operating time Factor Mechanical conversion factor for actuato...

Page 7: ...es or hooks as well as eyebolt to gearbox or wrap around the gearbox and actuator housings Respect total weight of combination Lifting via eyebolt is only permissible for the net weight of the gearbox...

Page 8: ...ticular the output drive parts and mounting surface with long term corrosion protection agent 2 At an interval of approx 6 months Check for corrosion If first signs of corrosion show apply new corrosi...

Page 9: ...ining ring 7 Ball handle 1 For input shafts with keyway Place retaining ring 1 onto input shaft 2 2 If required fit spacer 3 3 Slip handwheel 4 onto input shaft 4 If required fit spacer 5 5 Secure han...

Page 10: ...10 1 G0 F10 20 3 1 G0 F10 20 4 1 G1 2 F14 30 2 4 1 GP 14 1 G1 2 F14 20 30 3 1 G0 F10 20 4 1 G1 2 F14 30 4 1 GP 16 1 G0 F10 20 8 1 G1 2 F14 30 4 1 GP 25 1 G1 2 F14 30 8 1 G0 F10 20 16 1 G3 F16 40 4 1...

Page 11: ...on instructions pertaining to the multi turn actuator 4 4 Mount gearbox to valve 4 4 1 Output drive types B Figure 8 Output drive type B 1 Gearing flange 2 Hollow shaft with keyway 3 Valve shaft with...

Page 12: ...spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten gearbox with screws Information We recommend applying liquid thread sealing material to the screws to...

Page 13: ...structions pertaining to the multi turn actuator For limit seating determine overrun i e how much does the valve move after the motor has been switched off When setting the torque switching within the...

Page 14: ...quired fasten screws while applying the tightening torques as indicated in chapter Assembly For screws sealed and secured with e g thread sealing material this action is not required Recommendation fo...

Page 15: ...e for controlled waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for waste disposal 15 GP 10 1 GP 30 1 Servicing and main...

Page 16: ...63 5 30 347 7 2 8 1 75 5 30 174 14 4 16 1 Conversion factor from output torque to input torque to determine the actuator size 1 Bore with keyway according to DIN 6885 1 2 Possible combinations with mu...

Page 17: ...ter tight up to max 20 m head of water Option KN Suitable for installation in industrial units in water or power plants with a low pollutant concentration Standard Corrosion protection KS Suitable for...

Page 18: ...Further information ATEX Directive 2014 34 EU Machinery Directive 2006 42 EC EU Directives 18 GP 10 1 GP 30 1 Technical data...

Page 19: ...8 Spare parts 8 1 Multi turn gearboxes GP 10 1 GP 14 1 2 4 1 3 1 4 1 19 GP 10 1 GP 30 1 Spare parts...

Page 20: ...MA from any liability Representation of spare parts may slightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planet carrier 022 0 I...

Page 21: ...8 2 Multi turn gearboxes GP 14 1 4 1 8 1 21 GP 10 1 GP 30 1 Spare parts...

Page 22: ...ts may slightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover 002 0 Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planetary gearing 006 0 Sub assembly I...

Page 23: ...8 3 Multi turn gearboxes GP 16 1 4 1 8 1 23 GP 10 1 GP 30 1 Spare parts...

Page 24: ...liability Representation of spare parts may slightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planetary gearing 006 0 Internal g...

Page 25: ...8 4 Multi turn gearboxes GP 25 1 30 1 16 1 25 GP 10 1 GP 30 1 Spare parts...

Page 26: ...Housing cover with drive shaft 003 0 Sub assembly Planetary gearing first stage 006 0 Sub assembly Planetary gearing second stage GP 25 1 007 0 Sub assembly Planetary gearing second stage GP 30 1 008...

Page 27: ...8 5 Multi turn gearboxes GP 25 1 30 1 4 1 8 1 27 GP 10 1 GP 30 1 Spare parts...

Page 28: ...ightly vary from actual delivery Type Designation Ref no Sub assembly Housing cover with drive shaft 003 0 Sub assembly Planetary gearing GP 25 1 007 0 Sub assembly Planetary gearing GP 30 1 008 0 Int...

Page 29: ...29 GP 10 1 GP 30 1...

Page 30: ...30 GP 10 1 GP 30 1...

Page 31: ...Mounting position 9 Multi turn actuators for motor operation 9 N Name plate 5 O Operation 3 Order number 5 6 Output drive types B 11 Output torque 5 P Packaging 8 Protective measures 3 Q Qualificatio...

Page 32: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y006 889 003 en 1 21 For detailed information on AUMA products refer to the Internet www...

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