AUMA AMExC 01.1 Page 4 Operation Instructions Manual Download

Page: 4 / 80

11.

Corrective action....................................................................................................................

11.1.

Faults during commissioning

11.2.

Fuses

11.2.1.

Fuses within the actuator controls

11.2.2.

Motor protection (thermal monitoring)

12.

Servicing and maintenance...................................................................................................

12.1.

Preventive measures for servicing and safe operation

12.2.

Disconnection from the mains

12.3.

Maintenance

12.4.

Disposal and recycling

13.

Technical data.........................................................................................................................

13.1.

Features and functions of actuator

13.2.

Features and functions of actuator controls

13.3.

Service conditions

13.4.

Further information

14.

Spare parts.............................................................................................................................

14.1.

Part-turn actuator SQEx 05.2 – SQEx 14.2/SQREx 05.2 – SQREx 14.2 with Ex plug/socket

connector and screw-type terminals (KP, KPH)

14.2.

Actuator controls AUMA MATIC AMExC 01.1 via Ex plug/socket connector with screw-type

terminals (KP, KPH)

14.3.

Actuator controls AUMA MATIC AMExC 01.1 via Ex plug/socket connector with terminal

blocks (KES)

15.

Certificates..............................................................................................................................

15.1.

Declaration of Incorporation and EC Declaration of Conformity

15.2.

ATEX certificate

Index........................................................................................................................................

Addresses...............................................................................................................................

SQEx 05.2 – SQEx 14.2 / SQREx 05.2 – SQREx 14.2

Table of contents

AMExC 01.1

Summary of Contents for AMExC 01.1

Page 1: ...Part turn actuators SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 with actuator controls AUMA MATIC AMExC 01 1 Assembly operation commissioning Operation instructions...

Page 2: ...Identification 8 2 1 Name plate 10 2 2 Short description 11 3 Transport storage and packaging 11 3 1 Transport 11 3 2 Storage 11 3 3 Packaging 12 4 Assembly 12 4 1 Mounting position 12 4 2 Handwheel f...

Page 3: ...36 9 6 1 Running direction CLOSE black section set 37 9 6 2 Running direction OPEN white section set 37 9 7 Test run 37 9 7 1 Direction of rotation check 38 9 7 2 Limit switching check 38 9 7 3 PTC t...

Page 4: ...actuator controls 61 13 3 Service conditions 62 13 4 Further information 63 14 Spare parts 63 14 1 Part turn actuator SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 with Ex plug socket connector and screw...

Page 5: ...s subject to special regulations which have to be observed The end user or contractor of the plant are responsible for respect and control of these regulations standards and laws Commissioning Prior t...

Page 6: ...use Information These operation instructions are only valid for the clockwise closing standard version i e driven shaft turns clockwise to close the valve 1 3 Warnings and notes The following warning...

Page 7: ...for CLOSED valve closed Symbol for OPEN valve open Important information before the next step This symbol indicates what is required for the next step or what has to be prepared or observed Reference...

Page 8: ...e plate example 1 Name of manufacturer 2 Address of manufacturer 3 Type designation see explanation below 4 Commission number see explanation below 5 Actuator serial number see explanation below 6 Ope...

Page 9: ...tric circuit a Electric circuit Ex i Intrinsic safety Type RWG 5020 2Ex b 5 th position Protection type Ex fieldbus No Ex fieldbus 1 Ex nL non sparking Type FNICO 2 Ex ic non sparking Type FISCO 3 Com...

Page 10: ...Definition in compliance with EN ISO 5211 A part turn actuator is an actuator which transmits a torque to the valve for less than one full revolution It need not be capable of withstanding thrust AUM...

Page 11: ...s by storage on a shelf or on a wooden pallet Cover to protect against dust and dirt Apply suitable corrosion protection agent to uncoated surfaces Long term storage If the device must be stored for a...

Page 12: ...1 If required fit spacer 1 onto input shaft 2 2 Slip handwheel 3 onto input shaft 3 Secure handwheel 3 using the circlip 4 supplied 4 3 Actuator mount to valve Danger of corrosion due to damage to pai...

Page 13: ...osition CLOSED For ball valves Recommended mounting position is end position OPEN 2 Thoroughly degrease mounting faces of the output mounting flanges 3 Apply a small quantity of grease to the valve sh...

Page 14: ...M6 25 M8 51 M10 87 M12 211 M16 4 4 Mounting positions of local controls The mounting position of the local controls is selected according to the order If after mounting the actuator to the valve or th...

Page 15: ...screws and remove the local controls 2 Loosen 3 screws of the board turn board to the new position and fasten the screws 3 Check whether O ring is in good condition correctly insert O ring 4 Turn loca...

Page 16: ...motor Table 6 Maximum permissible protection Max protection Rated power Switchgear 16 A gL gG up to 1 5 kW Reversing contactor A1 16 A g R I t 1 500A s up to 1 5 kW Thyristor B1 If controls are mount...

Page 17: ...nnecting cables exposed to UV radiation outdoor installation use UV resistant cables 5 2 Connecting via Ex plug socket connector with screw type terminals KP KPH 5 2 1 Terminal compartment open Figure...

Page 18: ...1 Nm 0 75 1 5 mm flexible or solid Control contacts 1 to 50 with small clamp washers 1 Danger of corrosion Damage due to condensation After mounting commission the device immediately to ensure that he...

Page 19: ...ction motor cable Information Some actuators are equipped with an additional motor heater The motor heater minimises condensation in the motor 5 2 3 Terminal compartment close Figure 13 Ex plug socket...

Page 20: ...esigned either in type of protection Ex e increased safety or in type of protection Ex d flameproof enclosure Hereby the flameproof interior compartment of the actuator Ex d remains closed 2 Insert ca...

Page 21: ...nect cables according to order related wiring diagram In case of a fault Hazardous voltage while protective earth conductor is NOT connected Risk of electric shock Connect all protective earth conduct...

Page 22: ...n acidic grease e g petroleum jelly to the O ring and insert it correctly Flameproof enclosure danger of explosion Risk of death or serious injury Handle cover and housing parts with care Joint surfac...

Page 23: ...used Use suitable flexible and screened connecting cables When using connecting cables e g of the heater or switch requiring direct wiring from the actuator to the XK customer plug XA XM XK refer to w...

Page 24: ...emoved The open terminal compartment can be closed using a protective cover not illustrated 5 4 4 Earth connection external The housing is equipped with an external earth connection U bracket to conne...

Page 25: ...Turn handwheel in desired direction To close the valve turn handwheel clockwise Drive shaft valve turns clockwise in direction CLOSE 6 1 2 Manual operation disengage Manual operation is automatically...

Page 26: ...ction OPEN Press push button 1 Stop actuator Press push button 2 Stop Run actuator in direction CLOSE Press push button 3 Information The OPEN CLOSE operation commands can be given either in push to r...

Page 27: ...uty for version with positioner In case of signal loss of setpoint E1 or actual value E2 the actuator moves to a preset position The following reactions are possible Fail as is Actuator stops immediat...

Page 28: ...pped i e the motor is overheated Phase failure One phase is missing 3 ph AC motors only PTC tripping device Test complete Running indication If the actuator is equipped with a blinker transmitter wiri...

Page 29: ...Figure 23 Mechanical position indicator 1 Cover 2 Indicator disc 3 Mark 4 Symbol for position OPEN 5 Symbol for position CLOSED 29 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 AMExC 01 1 Indications...

Page 30: ...eactivated via a switch in the controls Thermal fault Motor protection has tripped i e the motor is overheated Phase failure One phase is missing 3 ph AC motors only PTC tripping device Test complete...

Page 31: ...able in case the actuator and the controls are not live and have cooled down to ambient temperature Under these conditions and after connection to the voltage supply the following heat up times must b...

Page 32: ...on the valve Recommendation for butterfly valves Set end stop CLOSED first Recommendation for ball valves Set end stop OPEN first Figure 25 End stop 1 Screw plug for end stop OPEN 2 Setting screw for...

Page 33: ...tly turn setting screw 2 counterclockwise until valve end position OPEN can be safely set Turning the setting screw 2 clockwise results in a smaller swing angle Turning the setting screw 2 countercloc...

Page 34: ...protection of the valve Information The torque switches may also trip during manual operation Valve damage due to excessive tripping torque limit setting The tripping torque must suit the valve Only c...

Page 35: ...ection set 1 Engage manual operation 2 Turn handwheel clockwise until valve is closed 3 Turn handwheel by approximately half a turn overrun in the opposite direction 4 Press down and turn setting spin...

Page 36: ...ting spindle Running direction CLOSE 2 Pointer Running direction CLOSE 3 Mark Intermediate position CLOSED is set White section 4 Setting spindle Running direction OPEN 5 Pointer Running direction OPE...

Page 37: ...e position setting in running direction OPEN is complete 6 If you override the tripping point inadvertently ratchet click is heard after the pointer has snapped Continue turning the setting spindle in...

Page 38: ...9 7 3 PTC tripping device option test 1 Turn selector switch to position Test spring return If the PTC tripping device is working properly the tripping of the motor protection is signalled via the re...

Page 39: ...of the actual position value measured by the potentiometer travel sensor it generates a current signal between 0 20 mA or 4 20 mA Table 9 Technical data RWG 4020 3 wire or 4 wire system Wiring 9 th po...

Page 40: ...ator set 1 Place indicator disc on shaft 2 Move valve to end position CLOSED 3 Turn lower indicator disc until symbol CLOSED is in alignment with the mark on the cover 4 Move actuator to end position...

Page 41: ...explosion Risk of death or serious injury Handle cover and housing parts with care Joint surfaces must not be damaged or soiled in any way Do not jam cover during fitting 5 Place cover 1 on switch co...

Page 42: ...e Positioner setting option 10 1 Controls open Flameproof enclosure danger of explosion Risk of death or serious injury Before opening ensure that there is no explosive gas and no voltage Handle cover...

Page 43: ...3 Figure 31 DIP switches on logic board S1 DIP switch for end position CLOSED S3 DIP switch for end position OPEN 1 Position 1 limit seating 2 Position 2 torque seating 10 3 Push to run operation or s...

Page 44: ...ctivate Option If the actuator is equipped with a blinker transmitter wiring diagram designation S5 indication lights OPEN CLOSE on the local controls can be used as running indication If the running...

Page 45: ...ctual value E2 is set in the factory and marked with a label on the cover plate of the positioner The type of signal can be modified at a later date exclusively for versions with setpoint E1 0 4 20 mA...

Page 46: ...tual value E2 the reaction of the actuator can be programmed via switch S2 7 The complete selection range however is only available for signals 4 20 mA The following reactions are possible Fail as is...

Page 47: ...al end position CLOSED 0 mA or 0 V 1 10 6 3 Adjustment in end positions The setting described below applies to the standard positioner version i e maximum setpoint E1 20 mA triggers a travel to end po...

Page 48: ...P3 9 1 If both LEDs are OFF or the green LED V28 is illuminated Turn poten tiometer 0 P3 slightly clockwise until the yellow LED V27 is illuminated 9 2 If the yellow LED V27 is illuminated Turn poten...

Page 49: ...and the higher the sensitivity of the positioner Default value 2 5 Setting range 0 5 to 2 5 of the maximum setpoint E1 Dead time The dead time prevents the operation to a new setpoint within a pre det...

Page 50: ...tch positions LOCAL OFF REMOTE The actuator can immediately start when switched on Risk of personal injuries or damage to the valve Ensure that EMERGENCY signal is present when switching on If the act...

Page 51: ...xplosion Risk of death or serious injury Handle cover and housing parts with care Joint surfaces must not be damaged or soiled in any way Do not jam cover during fitting 5 Place cover 1 on switch comp...

Page 52: ...ck The red test buttons 1 and 2 are used for manual operation of the switches 1 Turn test button 1 in direction of the TSC arrow Torque switch CLOSED trips The red indication light fault on the local...

Page 53: ...15 V AC also control inputs OPEN STOP CLOSE AUMA Art no F4 G fuse according to IEC 60127 2 III 5 x 20 mm Size K004 831 K003 131 1 0 A T 250 V 1 6 A T 250 V Voltage output power supply unit 24 V K003 0...

Page 54: ...ay within the controls option The operation may only be resumed once the fault signal red indication light has been reset The fault signal is reset via the overload relay integrated in the actuator co...

Page 55: ...anking plugs etc have to be checked for correct tightness and sealing Respect torques according to manufacturer s details Check fastening screws between actuator and gearbox valve for tightness If req...

Page 56: ...tenance Maintenance intervals After 3 years at the latest for Ex certified products Lubrication In the factory the gear housing is filled with grease Grease change is performed during maintenance Gene...

Page 57: ...erve joint surfaces with an acid free corrosion protection agent e g Esso Rust BAN 397 Ensure that all housing covers are handled carefully and that the seals are checked All cable and motor protectio...

Page 58: ...EC EN 60034 Part 1 Motor Refer to motor name plate Permissible variation of mains voltage 10 Permissible variation of mains frequency 5 Motor voltage and frequency Standard F tropicalized Option H tro...

Page 59: ...witch compartment For nominal voltage and 40 C ambient temperature and an average load with running torque or modulating torque according to separate technical data The type of duty must not be exceed...

Page 60: ...umption approx 10 mA per input observe minimum pulse duration for modulating ac tuators Option Control inputs 115 V AC OPEN STOP CLOSE EMERGENCY via opto isolator one common current consumption approx...

Page 61: ...ES Ex d flameproof enclosure Pg threads NPT threads G threads special threads Parking frame for wall mounting of the disconnected plug Protection cover for plug compartment when plug is removed Electr...

Page 62: ...table for installation in extremely aggressive atmospheres with high humidity and high pollutant concentration KX G same as KX however aluminium free version outer parts Corrosion protection Powder co...

Page 63: ...are parts 14 1 Part turn actuator SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 with Ex plug socket connector and screw type terminals KP KPH 63 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 AMExC 01 1 Spare...

Page 64: ...ter MWG for Non in trusive version in combination with AUMATIC integral controls 559 0 Sub assembly Drive wheel for limit switching 024 0 Sub assembly Switch stack for direction OPEN 560 0 Sub assembl...

Page 65: ...14 2 Actuator controls AUMA MATIC AMExC 01 1 via Ex plug socket connector with screw type ter minals KP KPH 65 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 AMExC 01 1 Spare parts...

Page 66: ...Power supply 006 0 Secondary fuse F3 006 1 Secondary fuse F4 006 2 Sub assembly Interface board 008 0 Interface board 008 1 Cover plate for interface board 008 2 Sub assembly Logic board 009 0 Adapter...

Page 67: ...14 3 Actuator controls AUMA MATIC AMExC 01 1 via Ex plug socket connector with terminal blocks KES 67 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 AMExC 01 1 Spare parts...

Page 68: ...ntactors 004 0 Sub assembly Power supply 006 0 Secondary fuse F3 006 1 Secondary fuse F4 006 2 Sub assembly Interface board 008 0 Interface board 008 1 Cover plate for interface board 008 2 Sub assemb...

Page 69: ...15 Certificates 15 1 Declaration of Incorporation and EC Declaration of Conformity 69 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 AMExC 01 1 Certificates...

Page 70: ...15 2 ATEX certificate 70 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 Certificates AMExC 01 1...

Page 71: ...71 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 AMExC 01 1 Certificates...

Page 72: ...72 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 Certificates AMExC 01 1...

Page 73: ...73 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 AMExC 01 1 Certificates...

Page 74: ...74 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 AMExC 01 1...

Page 75: ...75 SQEx 05 2 SQEx 14 2 SQREx 05 2 SQREx 14 2 AMExC 01 1...

Page 76: ...sure protection 8 61 End stops 31 Ex certificate 10 Explosion protection 10 Explosion protection marking 9 9 F Flange size 9 Fuses 52 H Handwheel 12 Heat up time 31 I Identification 8 Indication light...

Page 77: ...0 Spare parts 63 Standards 5 Storage 11 Support 55 Switch check 52 T Technical data 58 Technical data for switches 59 Terminal cross sections 17 20 Terminal plan 16 Test run 37 Tightening torques 17 2...

Page 78: ...www apis centar com Fabo Kereskedelmi s Szolg ltat Kft HU 8800 Nagykanizsa Tel 36 93 324 666 auma fabo hu www fabo hu Falkinn HF IS 108 Reykjavik Tel 00354 540 7000 os falkinn is www falkinn is AUMA...

Page 79: ...80 2839 4656 info auma co in www auma co in ITG Iranians Torque Generator IR 13998 34411 Teheran 982144545654 info itg co ir Trans Jordan Electro Mechanical Supplies JO 11133 Amman Tel 962 6 5332020...

Page 80: ...r GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 riester auma com www auma com Y006 033 003 en 1 14 For detailed information on AUMA products refer to the Internet w...

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