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AUGIER Energy OCEM DIAM4100 Installation & Maintenance Download Page 1

 

Energy Technology srl 
Operating office : 
Via della Solidarieta 2/1 
40056 Valsamoggia 

– Loc. Crespellano (BO) – Italy 

Ph : + 39 051 6656 611  Fax : +39 051 6656 677 

[email protected]

 

– 

www.ocem.com

 

VAT Nr : IT 031 4821 1208 

 a division of Energy Technology srl 

  

 

 

 

DIAM 41OO       

 

 

L828/L829 and IEC Single-phase SCR-type 

Constant Current Regulator 

Compliance with standards: 
ICAO Aerodrom design manual, part 5 
IEC 61822 et 61821 
FAA (AC 150/5345-10F Spec.L828/L829) 
AENA (PPT2 ed4(2004)

 

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Installation & maintenance 

Summary of Contents for OCEM DIAM4100

Page 1: ...7 ocem ocem com www ocem com VAT Nr IT 031 4821 1208 a division of Energy Technology srl DIAM 41OO L828 L829 and IEC Single phase SCR type Constant Current Regulator Compliance with standards ICAO Aer...

Page 2: ...DIAM4100 2017 AUGIER SA 6021282 DIAM 4100 OCEM ENERGY TECH rev 1 25 doc I 2...

Page 3: ...utout ED RG 03 10 09 1 12 29 33 Note on insulation measurement I 8 3 Circuit breaker recommendation update II 1 5 2 TVD RG 29 03 11 1 13 27 Add external rotative cutout page setup TVD RG 18 05 11 1 14...

Page 4: ...DIAM4100 2017 AUGIER SA 6021282 DIAM 4100 OCEM ENERGY TECH rev 1 25 doc I 4...

Page 5: ...nts due to damages or accidents resulting from negligence or lack of due care inadequate supervision or maintenance or erroneous use of the equipment or software Any other causes for which AUGIER shal...

Page 6: ...ITATION Operating and maintenance personnel should familiarise and keep themselves trained with resuscitation techniques found in widely published manuals about first aid instructions ELECTROSTATIC DI...

Page 7: ...________________________________________________________________ I 20 I 4 3 LOCAL INFORMATION FEEDBACK _______________________________________________ I 20 I 4 4 REMOTE INFORMATION FEEDBACK __________...

Page 8: ...31 I 8 7 OUTPUT POWER DROP DETECTION ____________________________________________ I 32 I 8 8 TIME METERS _______________________________________________________________ I 33 I 8 9 BUZZER _____________...

Page 9: ...2 2 15 SPECIFIC TERMINAL BLOCK according FAA AC150 5345 10 _____________________ II 53 II 2 2 16 Wiring remote control voltage configuration ______________________________________ II 54 II 2 2 17 Oper...

Page 10: ..._______________________ IV 70 IV 4 1 FAULT DIAGNOSIS ___________________________________________________________ IV 70 IV 4 1 1 LV power fault _________________________________________________________...

Page 11: ...ABBREVIATIONS Abbreviation Definition A Ampere AC Alternating Current B Brightness CCR Constant Current Regulator DC Direct Current EFD Earth Fault Detector HV High Voltage IT Injection Transformer L...

Page 12: ...DIAM4100 2017 AUGIER SA 6021282 DIAM 4100 OCEM ENERGY TECH rev 1 25 doc I 12...

Page 13: ...ad between 0 and 100 and for up to 30 of transformers with open secondary The output power of the regulator can be adjusted to the load by means of transformers taps by steps of 12 5 Here are some of...

Page 14: ...former the lightning arrestors the CI MALT optional and the HV part of the insulation fault detection unit The load regulating plate and the load loop connections are accessible from the front of the...

Page 15: ...on sheltered from rain water discharges and chemical agents We must be consulted if the components are to be stored outside or in an ambient temperature out of the range 40 C 55 C I 2 4 DIMENSIONS A m...

Page 16: ...isplay INTERFACE REAR BOARD RS485 RS422 MODBUS TCP Wires control monitoring 4 20mA outputs CAN Bus Measurement board Output current Output voltage Earth Fault Detect board Main power supply 208V to 48...

Page 17: ...A Power factor FAA type 90 up to 10kW CCRs or 95 15 to 30kW CCRs at voltage and rated resistive load IEC type 90 at nominal voltage and rated resistive load Efficiency 90 at nominal voltage and rated...

Page 18: ...tness state Bx as seen in examples below and above Output current Io Output power Po Output current Io Output voltage Uo Local mode Access is given to B and B in order to increase decrease the brightn...

Page 19: ...located in front of the CCR in order to connect a lap top computer Rx indicator Data reception on USB connection Tx indicator Data transmission on USB connection Rx Tx Alphanumeric display VFD Blue di...

Page 20: ...ontrol is either of the multiwire type 20 to 60 DC positive or negative or 120Vac or the dry contact type with internal power supply and or given by the mean of a serial network See paragraph II 2 2 f...

Page 21: ...FAA selected the load was cut more than 10 in VA Mains power supply outside limits Input voltage lower or greater than 10 Regulation outside limits as error regulation programmed values BAD Interface...

Page 22: ...on Burnt lamps appears Burnt lamps level 1 and 2 warnings If option Burnt lamps and FAA type Power drop See the Remote control terminal block connection table in the appendix MODBUS TCP link or Insula...

Page 23: ...e Options item is shown like press OK to go into the Options menu then scroll through the items until the Param access NO item is displayed Press modif in order to modify the parameter When the NO dis...

Page 24: ...eless it is possible to set two limits of the current range manually using the Current range menu I 5 3 PROTECTIONS I 5 3 1 LV power monitoring Mains voltage Duration CCR status Ui 75 of rated voltage...

Page 25: ...eter Go into the menu Alarms and Warnings then Overcurrent I 5 3 5 Cancelling Open circuit and Overcurrent faults Faults are memorised during a mains power loss Alarm message to cancel any faults pres...

Page 26: ...e load adaptation plate can be seen in the menu Monitoring then Load tapping Load tapping 8 8 esc I 6 1 1 Adaptation to load The transformer comprises output connections which allow 8 settings from 12...

Page 27: ...the position of the load plate when it changes With this option it is not necessary to set the load plate value each time the load plate value changes You can see the load plate value in the menu Mon...

Page 28: ...third pin of each jumper make an earth connection This is the safe position allowing works to be carried out on the field CCR is short circuited to the earth and separately from the loop also short c...

Page 29: ...tion This safety position will allow the operator to work on the load safely the load is in short circuit and grounded The CCR cannot be energised I 6 3 3 Load measurement This measurement position wi...

Page 30: ...isplaying internal voltages state of inputs outputs etc Test and monitor the CCR allowing to send remote orders and to see its back indication I 8 OPTIONS I 8 1 EARTH FAULT DETECTOR EFD This option is...

Page 31: ...n include two lighting arrestors on input mains in order to protect the CCR Current discharge is conducted through the CCR s main earth link which must be of sufficient gauge The active part of the pr...

Page 32: ...message stops flashing data collection has been completed The number of fault lamps can be seen in the Monitoring menu Two comparison levels warnings level 1 2 are available They are preferably fixed...

Page 33: ...acknowledge the fault by pressing RESET I 8 10 WIG WAG The CCR can operate in wig wag mode LAHSO applications activating the option flag in the Option menu In the menu Wig Wag it is possible to modif...

Page 34: ...stortion or signs of impact Check also that the power transformer shows no signs of being transported in a wrong position and that its protective packaging is not damaged II 1 2 DEVICE LOCATION In dec...

Page 35: ...engths between fuse boxes and CCRs of less than 30m Circuit breaker examples MG references 208V Power Supply 220 to 240V Power Supply Power LV cable gauge LV circuit breaker LV cable gauge LV circuit...

Page 36: ...board and is required for calculations The configured rated power can be seen in the Configuration menu II 1 3 4 Management by remote control Check the remote control mode dry contact external voltage...

Page 37: ...e back of the CCR by the two cage terminals provided the two power cables run from beneath the frame in the left duct and have to be connected to the power supply block in the left upper part of the L...

Page 38: ...load plate or on the Cut out plate if the option is present by crimping the lugs 8mm onto the core of the cable or onto the two terminals of the FAA isolating switch if this option installed WARNING...

Page 39: ...system is made at the back of the CCR on terminal bloc provided on the interface board FAA or IEC type If the cable is screened connect the shield only on 1 side to the frame or at controller s groun...

Page 40: ...Input voltage or Contact with respect to C 8 B7 control Input voltage or Contact with respect to C 9 ON control Input voltage or Contact with respect to C 10 Aux1 control Input voltage or Contact wit...

Page 41: ...Open collector note 3 19 20 Ground fault level 2 Open collector note 3 21 22 Fault lamps level 1 Open collector note 3 23 24 Fault lamps level 2 Open collector note 3 25 26 Hour meter Open collector n...

Page 42: ...C 12b 1 Common to Pin1 to Pin 13 inputs Note 2 Note 2 for configuring the remote control type see Wiring remote control voltage configuration II 2 2 2 2 Monitoring dry contacts Terminal T Bloc Functi...

Page 43: ...100 2017 AUGIER SA 6021282 DIAM 4100 OCEM ENERGY TECH rev 1 25 doc II 43 II 2 2 3 AENA multiwire remote control with 20 to 60Vdc control supply This relay board is used for AENA connectors AENA connec...

Page 44: ...Free 16 Signalling open circuit alarm Configurable Monitoring T1 31 17 Common command Configurable Control T1 14 18 Common signalling Configurable Monitoring COM 19 Constant current regulator ON Confi...

Page 45: ...ith respect to C 3 T1 B3 control B3 Input voltage with respect to C 4 T1 B4 control B4 Input voltage with respect to C 5 T1 B5 control B5 Input voltage with respect to C 6 T1 ON control CC Input volta...

Page 46: ...cks making up the inputs and outputs for remote control are situated at the back of the CCR II 2 2 7 1 Inputs contacts free of voltage only Terminal T Bloc Function FAA label Pin Type 1 T1 B1 control...

Page 47: ...input for activation Pins 1 to 13 CC when selected the CCR goes to B1 see Operating modes for multiwire FAA IEC remote control If there is a built in circuit selector under the CCR 2 to 5 ways Not use...

Page 48: ...red and indicated in the part number see at the end appendix C PART NUMBER IDENTIFICATION The 34 pin terminal blocks making up the inputs and outputs for remote control are situated at the back of the...

Page 49: ...for multiwire FAA IEC remote control The circuit selector Option is not available with the 120 Vac option The remote control protection fuse is marked as PFU2 on the interface board 5x20mm 250V 500mA...

Page 50: ...oltage only Terminal T Bloc Function FAA label Pin Type 1 T1 B1 control B1 Contact or short circuit with C 2 T1 B2 control B2 Contact or short circuit with C 3 T1 B3 control B3 Contact or short circui...

Page 51: ...table below describes inputs and outputs given by terminal blocks T1 and T2 of the remote control board and indicates whether the information is available or not depending on the regulator power suppl...

Page 52: ...warning NC 17 COM 18 NO 19 Power drop 10 or greater warning NC 20 COM 21 NO 22 Load energized NC 23 COM 24 NO Contact Relays 125VAC 2A or 125VDC 2A resistive load FAA TYPE MONITORING Terminal Pin B1...

Page 53: ...2 RETURN Dry contact 11 CHASSIS B1 19 B2 RETURN Dry contact 12 CHASSIS B1 20 B3 RETURN Dry contact 13 CHASSIS B1 21 B3 RETURN Dry contact 14 CHASSIS B1 22 B4 RETURN Dry contact 15 CHASSIS B1 23 B4 RET...

Page 54: ...al voltage 20V to 60V to control the inputs 1 70 X 0 X X X X 0 0 External voltage 20V to 60V to control the inputs 2 70 X 1 X X X X 0 0 Contacts to control the inputs 24V internal voltage 3 70 X 0 X X...

Page 55: ...out ON ORDER 69 X X X X X X X 0 With ON ORDER B0 Brightness 69 X X X X X X 0 1 With ON ORDER B1 Brightness 69 X X X X X X 1 1 Without ON order Activating input B0 B1 B7 causes the device to start up a...

Page 56: ...stors S5 3 S5 4 2 Termination impedance S5 5 S5 6 Polarising resistors S5 7 S5 8 Polarising resistors Set the two switches to ON to activate the two polarising resistors on lines R and R value 2200 oh...

Page 57: ...t is possible to change the speed and the ID in the Serial Link menu Speed 2400 4800 9600 19200 Baud ID 1 to 249 These changes are active after a device reset mains disconnection The 2 serial links ac...

Page 58: ...umber of words 1 Slave ID 1 IP parameters Ethernet interface number Default mask and address Maximum number of sockets clients 1 Mask 255 255 255 0 Address 192 168 100 160 2 2 Mask 255 255 255 0 Addre...

Page 59: ...be applied on an wire input to avoid the CCR start in default brightness when the normal wire control is off Remote control board Interface board reference Permanent wire control IEC board without re...

Page 60: ...r from COM 1 or COM 2 is applied Reverse priority The COM 1 or COM 2 control link has the highest priority If the CCR don t answer request for a timout period the wire remote control the CCR The timeo...

Page 61: ...an be delivered with two independent 4 20mA current loops with the following features The two outputs are isolated 500V The load to be connected must be less than 200 Ohms I1 is connected to J10 pin 1...

Page 62: ...d output I2 4 mA Output Power Nominal Power 16 mA Example For 15 KVA nominal power and 9 6 KVA in the loop 64 of the nominal power I2 4 mA 9 6 15 16 mA 14 24 mA II 2 3 2 4 20mA loop current ground ins...

Page 63: ...rt circuited Strap wired at delivery in order to work without CS contact Operation with selectors The good practice to select or un select a way is to do it at null current Thus no overcurrent can app...

Page 64: ...a resistive load allowed for each power setting according to the rated power of the CCR are as follows Rated power Charge adaptation setting 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 2 5 kVA 0 32 0 63 0 94 1 2...

Page 65: ...600 ms Burnt lamps Burnt lamps level 1 5 if option present Burnt lamps level 2 10 if option present Calibration cancelled Wig wag Cycle time 2 5s On time 1 7s USB link Slave Id 1 Baud Rate 38400 Jbus...

Page 66: ...ct the installation to the power The display lights up 5 Press local button the display seems to The CCR starts up and the output current is displayed on the front panel 6 Progressively increase the b...

Page 67: ...ore starting up again III 2 2 OVERLOAD TESTS This test can be carried out as part of a breakdown investigation to allow a device already in service to be put back into operation without knowing its st...

Page 68: ...ation of these different documents will allow the status of the system to be monitored facilitate management of spare part batches and improve if necessary maintenance procedures IV 2 PROCEDURE FOR IN...

Page 69: ...mulation which could prevent proper cooling Remove dust from the electronic circuit boards and LV rack elements Check the tightness of power connections Lighting loop Power Earth Check operative funct...

Page 70: ...1 FAULT DIAGNOSIS See paragraph I 5 3 for a description of the following protections IV 4 1 1 LV power fault Symptom Fault Action The CCR has stopped The message ALARM Bad supply is displayed LV power...

Page 71: ...increase on the loop caused by circuit switching SCR control cables disconnected or faulty Check the state of the cables connection between the regulation board and the thyristor control boards Measur...

Page 72: ...rcuit switching Overload combined with load decrease by switching Check the adaptation of the load plate to the loop power Check the number of ITs open due to missing or fault lamps Faulty Thyristors...

Page 73: ...ion of remote control type Check configuration of remote control type Insufficient remote control voltage Check remote control voltage from 20 to 60VDC Or 120Vac Some brightness levels do not work in...

Page 74: ...ALARM BAD Interface No remote control Check remote control board connexions Replace remote control board Check mother board WARNING BAD Freq CCR stops for internal protection Check supply network Freq...

Page 75: ...state of the thyristors can be checked as follows using an ohmmeter Between pin 1 and pin 2 and between pin 3 and pin 1 Several M otherwise the Thyristors are in short circuit Between pin 4 G1 and pin...

Page 76: ...ilt the support plate forward to access the back of the switch 2 Check the condition of the 3 contacts and the pressure roller Clean them or replace them if necessary The caster must be able to slide...

Page 77: ...move the 2nd stage assembly to perform the same check on the first stage of the switch 4 Former equipment THO DIAMANT CCRs and switches mounted on Epoxy plate verification must be done from the back o...

Page 78: ...14768 C60N 20A B 10 14730 C60N 25A B 10 14769 C60N 40A B 10 14770 C60N 50A B 10 16371 C120N 80A B 10 21061 NSX100F TM100D 10 17585 NSX160F TM125D 10 16659 NSX60F TM160D 10 16660 380 415V C60N 10A B 10...

Page 79: ...12 30 09556 30 09368 415V 30 10522 30 10528 30 10534 30 09437 30 09442 30 09447 30 09452 30 09557 30 09457 480V 30 10739 30 10742 30 10745 30 10324 30 09100 30 09405 30 09413 30 09558 30 09424 Auxilia...

Page 80: ...80 415V RC5 1 440 10 17582 RC5 2 440 10 17584 Inductor L 30 21681 30 21683 30 21684 30 21685 30 21686 30 21687 30 21688 30 21689 Thyristors GR 220 240V 46A 1200V 10 14225 90A 1200V 10 14227 162A 1200V...

Page 81: ...DIAM4100 2017 AUGIER SA 6021282 DIAM 4100 OCEM ENERGY TECH rev 1 25 doc V 81...

Page 82: ...DIAM4100 2017 AUGIER SA 6021282 DIAM 4100 OCEM ENERGY TECH rev 1 25 doc V 82...

Page 83: ...DIAM4100 2017 AUGIER SA 6021282 DIAM 4100 OCEM ENERGY TECH rev 1 25 doc V 83...

Page 84: ...op 1 0 Remote Bit8 Local or Remote Stop mode Bit9 OK EFD level 1 warning 0 Earth fault detect OPTION Bit10 OK EFD level 2 warning 0 Earth fault detect OPTION Bit11 OK LFD level 1 warning 0 Lamp fault...

Page 85: ...to 255 19 R EFD board firmware version 1 to 255 20 R Interface board firmware version 1 to 255 21 R Ram Phase shift U I 0 to 500 22 R W Eeprom Load plate 1 8 23 R W Sup Eeprom Rated mains voltage 230...

Page 86: ...Level B0 mini IB0 0 1A 10mA 1 to 6 8Arms 51 R W Sup Eeprom Level B1 maxi IB1 0 1A 10mA 1 to 6 8Arms 52 R W Sup Eeprom Level B1 mini IB1 0 1A 10mA 1 to 6 8Arms 53 R W Sup Eeprom Level B2 maxi IB2 0 1A...

Page 87: ...y 120V Uaux supply 0 U control voltage 24V 120V Bit2 Simple Jbus link Double Jbus link 0 If Jbus option Bit3 No Lonworks link Lonworks link 0 Option Bit4 FAA type IEC type 0 Standard type Bit5 Simple...

Page 88: ...0 M see note 1 96 R W Sup Eeprom Operating time clock level 39 H2 H1 see note 1 10000 Hours 97 R W Sup Eeprom Operating time clock level 4096 H0 M see note 1 10000 Hours 98 R W Sup Eeprom Level 1 of n...

Page 89: ...B1 0 to 1000 116 R W Sup Eeprom Memory X lamps B2 0 to 1000 117 R W Sup Eeprom Memory X lamps B3 0 to 1000 118 R W Sup Eeprom Memory X lamps B4 0 to 1000 119 R W Sup Eeprom Memory X lamps B5 0 to 1000...

Page 90: ...UT_K22 Bit6 Off On OUT_K23 Bit7 Off On OUT_K24 Bit8 Off On Bit9 Off On Bit10 Off On Bit11 Off On Bit12 Off On Bit13 Off On Bit14 Off On Bit15 Off On 126 R Ram Interface board relays status 2 Bit0 Off...

Page 91: ...Adress module 2 bytes 2 3 100 161 25761 0 to 65535 137 R W Sup Eeprom Regulation gain start 100 1 to 200 138 R W Sup Eeprom Delai Regulation gain run 100 20ms 0 to 65535 139 R W Sup Eeprom Regulation...

Page 92: ...e 0 0 to 5 in alternate mode 0 to 31 in simultaneous mode OPTION 200 230 231 R W Sup Eeprom Parameters 2 Bit0 Photo MOS TCTS board Relay TCTS board 1 for FAA standard Bit1 ILS load plate No ILS load p...

Page 93: ...DIAM4100 2017 AUGIER SA 6021282 DIAM 4100 OCEM ENERGY TECH rev 1 25 doc VI 93...

Page 94: ...400 415 or 480 Vca 5 10 FAA ou 10 CEI 0X No multiwire interface 00X No multiwire interface XX0 No communication network AX INTERNAL source Remote control A1X or B1X NEGATIVE common monitoring IEC int...

Page 95: ...t lamps detection Swivel castors and lifting rings ELECTRICAL BASIS Supply Power 20 208V 01 1kVA 22 220V 02 2 5kVA 23 230V 05 5kVA 24 240V 07 7 5kVA 38 380V 10 10kVA 40 400V 15 15kVA 41 415V 20 20kVA...

Page 96: ...1282 DIAM 4100 OCEM ENERGY TECH rev 1 25 doc VIII 96 Distributed by AUGIER SA BP 131 06513 CARROS Cedex France Tel 33 0 4 92 08 62 00 Fax 33 0 4 93 29 01 40 home augier com www augier com AUGIER IS IS...

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