ATTACK PELLET 20 A Instructions For Use Manual Download Page 1

THE BOILER FOR 

OODEN PELLETS

COMBUSTION

 OF W

ATTACK  PELLET

   

  

SK

EN

DE

RU

FR

ES

RO

SE

PL

HU

IT

Summary of Contents for PELLET 20 A

Page 1: ...THE BOILER FOR OODEN PELLETS COMBUSTION OF W ATTACK PELLET SK EN DE RU FR ES RO SE PL HU IT...

Page 2: ...he warranty cannot be applied Only pellets byauthorized classificationoffuels can be used as fuel The choice of the right boiler size that means its heating output is a very important condition for ec...

Page 3: ...WABO VILLA S2 The report of running into operation The document of boiler testing and inclusiveness Technical parameters Dimensions of boilers Main parts of ATTACK PELLET boilers Assembly and installa...

Page 4: ...el for ATTACK PELLET boilers are wooden pellets The We wish you long and reliable operation Proper attendance of the boiler is one of the conditions for reliable and right operation therefore please r...

Page 5: ...th a partition heat exchanger and exhaust pipe The base of the boilers is a boiler body cooled by water the weldment of which is made of steel plates of 3 to 6 mm thickness that provides long service...

Page 6: ...ers without previous warning C 60 90 Range of temperature of heating water Max electrical input for ignition Boiler output kW 10 20 18 30 Heating surface Pa 15 20 Max operation pressure of water Boile...

Page 7: ...n door 4 door of the inspectional opening 5 burner 6 pipe exchanger 7 turbulators 8 pull rod of turbulators 9 flue gas reciever with flue 10 rising pipe 1 11 return pipe 1 12 filling valve 1 2 14 main...

Page 8: ...boiler is located on the floor from combustible materials the floor must be covered with a noncombustible thermal insulating pad exceeding boiler dimensions at least in 150 mm Solid materials of A de...

Page 9: ...d by a designer due to specific conditions of the heating system Electric installation together with the additional equipment of the boiler must be done by a specialist accordingto validstandards The...

Page 10: ...d 1 brown 2 yellow green 3 black 4 blue 5 grey 6 orange HV main switch V burner switch TK boiler thermostat TP room thermostat HT safety thermostat with adjustable resistor C Interference capacitor F...

Page 11: ...lue where the boileris attached no other appliance can be attached The flue diameter must not be smaller than the outlet on the boiler Flue draught must have the specified values Butit mustnot be tooh...

Page 12: ...e circulation pump throttle thermometers and insulation The advantage of this solution is in its compactness easy attendance and assured protection of boilerheatexchanger Regumat for ATTACK PELLET boi...

Page 13: ...of boilers STN EN 303 5 Boilers for Solid Fuels STN EN 60335 1 A11 Safety of Electrical Appliances for Households The installation of ATTACK PELLET boiler has to be provided in respecting of all the...

Page 14: ...totake more care in reinitializing the operation When the boiler is out of operation the pump can be blocked orleak ofwaterfrom thesystem can appear To assure the constant output and operation life of...

Page 15: ...it is necessary to turn the boiler off with the main switch clean out the ash collector basin and sweep the boiler bottom The ash collector is in the lower part of the boiler behind the cover For mani...

Page 16: ...o automaticcleaning replace damaged parts Dismantle the old packing cord with a screwdriver and clean the rabbet where it was placed Take a new packing cord and put its beginning on the horizontal par...

Page 17: ...mmended connection schemes The scheme of connection with mixing system REGUMAT ATTACK OVENTROP 17 ATTACK BOILER Expansion vessel Pump Regumat ATTACK OVENTROP Heating system 1 2 4 3 Check valve Check v...

Page 18: ...he boilerATTACK Pellet is delivered tested functionally Standardly the boiler is equipped withthe flangeforthe burners IWABOVILLAS1X andS2 The boiler is supplied wrapped and placed on wooden palette T...

Page 19: ...2 Searching defects The light burner switch is not lighting No need of heating Interrupted safety thermostat Damaged switch Find the cause remove it and then reset Replace 19 Cause Control light power...

Page 20: ...Supplement No 1...

Page 21: ...ner settings 8 Emergency systems against backfire 9 Maintenance 10 Searching the defects 11 Connection scheme 13 Description of function 14 Tips for finely tuning 15 Dependency of output on P2 setting...

Page 22: ...h the local standard and law This alert symbol in the manual appears when it is necessary to warn against assault and damaging the property if this instruction is not followed carefully warns against...

Page 23: ...boiler room where the appliance is to be installed has to fitt the local norms of fire protection It is forbidden to provide any changes or remakes on the appliance without written agreement of the pr...

Page 24: ...ded and both the ends have to be lightly moved from each other When the burner is installed in the boiler it has to be attached with the connexion cable to appropriate cable connector on the front sid...

Page 25: ...cell has detectedthe flame the ignitioncontinues forthe next15 seconds and at thesametime thepelletsup to25 ofamountsetby theparameterP2are feededto theburner 8 The transitional phase is activated The...

Page 26: ...hese intervals write the changesinto thetabeland keepit forfurtheruse Constantly lighting yellow light LD2 the second ignition attempt failed Constantly lighting green light LD3 photocell has lost the...

Page 27: ...the photocell does not detect the flame P 4 Transitional interval 45 450 sec Time between ignition and normal starts with 25 feeding operation P 5 Photocell sensitivity 0 9 9 max sensitivity on light...

Page 28: ...se the air inlet or enhance the pellet feeding P2 Pellet feeding to be changed by P2 on control board increase by clockwise rotation decrease by anticlockwise rotation Check also the air inlet flap an...

Page 29: ...e burner and push the reset button on the temperature sensor Return the front cover back before next runningintooperation The burner is equipped with limit switch to avoid starting the burner when it...

Page 30: ...sible Clean the photocell if necessary remove the photocell clean the photocell from the soot using the wet clout check the location of clamping ring on the photocell put the photocell in again NOTE C...

Page 31: ...oiler shutter Test if the appliance is under the voltage check the electrical connection with burner and boiler Check the fuses in the control box Disconnect the appliance from the main and press the...

Page 32: ...te of searching for the defects please call the professional service organization Fuse of fan motor damaged replace Ventilator including the cable test Motor of ventilator damaged replace Photocell di...

Page 33: ...plug connection for pellet feeder 3 thermal fuse 4 ventilator 5 ignition spiral 6 control board with green point 7 photocell 8 burner limit switch 9 check of ventilator rounds 10 connector sock plug...

Page 34: ...ereby shows how many blinks are adequate for certain value Most important value for the installer is the value of potentiometer P2 indicating pellet feeding intensity during the heating process It con...

Page 35: ...6mm are used and the pellet feeder is leaning under the angle of 45 right below the P1 BURNING OUT ventilator continues to run It determines the time of fan running continuation after the boiler therm...

Page 36: ...showes the dependency of boiler output on settings of potentiometer no 2 for pellets with diameter of 6 mm which are in a compliance with the fuel specification described in this manual and for the p...

Page 37: ...Burner spare parts 17...

Page 38: ...rew plate of fireplace ignition ignition coil holder of fireplace plate ignition coil cover of fireplace plate ignition coil nut grate limit switch screw flange for burner gasket flat packing cord han...

Page 39: ...Spare parts for pellet feeder 19...

Page 40: ...8 1 hook 9 2 gladhand 10 1 3m the chain 11 1 pipe of feeder with motor flange 12 1 6m FA55 for feeder of 95088 1 5 m 13 2 6m feeding spiral FA55 for feeder of 95089 2 5 m 18 2 hose clip 58 75 FZB 19 1...

Page 41: ...r and feeding tube of the burner The connection to be fixed with attached clips 6 Set the feeder gradient and the length of feeding hose Hose should be lightly rounded to avoid the accumulation of sof...

Page 42: ...Notes 22...

Page 43: ...Supplement no 2...

Page 44: ...stall the pellet burner 13 Starting the pellet burner 14 Stopping the burner 14 Emergency stop 14 Cleaning and maintenance 15 Trouble shooting 16 Possible causes of faults 17 Exploded view 18 Spare pa...

Page 45: ...rinstallation report The IwaboVilla S2 pellet heating appliance is to be connected to a boiler suitable for Boilerhatches andconnections between theboilerandchimney mustbe airtight should be atleast5...

Page 46: ...shown on the display These outputoptions can bealsovaried between 10 20kWin the Advancedmenu Iwabo Villa S2 has an automatic grate cleaning mechanism When the thermostat has reached the cut off temper...

Page 47: ...aints must be filled with forwarding agent The plastic inserts are made of ABS plastic and can be recycled as hard plastic The cardboard box should contain the following items 2 pcs Plastic inserts to...

Page 48: ...roved by us Component Mains Volt Min Max Load Fuse Display 5V DC 1 W Fan 230V 15 35W 800mA Circuit board 230V Grate cleaning 24V DC 10 50W Switched Ignition 230V 950 1100W 6 3A External pellet feeder...

Page 49: ...top signal This signal stops the pellet feed while the fan continues to supply the pellet burner with the combustion air When the photocell detects no more flame clean blowing takes place while the bu...

Page 50: ...is supplied with pellets by an external pellet feeder connected to a pellet storage bin For the best functioning and most even feeding the pellet feeder should be rising at angle of 45 The pellet feed...

Page 51: ...rds in the menu and decreasing of adjustable values For going forward in the menu and increasing of adjustable values Exit Escape For going out of the menu without saving of new values The values whic...

Page 52: ...fed into the burner and the program is waiting for the fire signal from the photocell Transitional phase starts when the photocell and the control system have registered the fire Small increasing amo...

Page 53: ...enu If you want to clean the burner or shut it down for other reasons during the operation press M button and a burning out will take a place For restarting the burner after ash removal press M If the...

Page 54: ...50 200 50 200 Burning out 90 sec 10 600 sec Logging 10 26 Not adjustable Not adjustable Advanced menu Random number 5 Advanced menu Factory settings Min max Unit Output settings 12 15 18 10 20 Kilowat...

Page 55: ...Settings and press M button Now go to Fact reset and press the M button once more This triggers the reloading offactorysettings Here you can also save yourown settings as follows step with button to...

Page 56: ...er outlet and the drop tube on the burner the difference in high should be at least 500 mm In lateral direction feeder outlet and drop tube should be at least 150mm i e not verticaly aligned Fill the...

Page 57: ...ignites and burns the pellets until the boiler thermostat cuts out As an alternative the burner is controlled by the temperature sensor connected to the TS1 port on the right upper side of circuit bo...

Page 58: ...ttons and wait until the fuel in the burner is burned out Open the door with burner at cca 90 angle via menu step out from the burn out mode When the grate is in its outmost possition turn the burner...

Page 59: ...failed 11 FAULT FIRE SENSOR Faulty photocell abnormal light 12 FAULT CIRCUIT BOARD OVERHEATED Temperature under the hood too high 13 FAULT TEMPERATURE SENSOR LOW Faulty boiler temp sensor for the bui...

Page 60: ...13 Temperature in boiler room too high Eliminate heat leakage 14 Temperature sensor faulty Replace the sensor 15 Temperature sensor faulty Replace the sensor 16 Circuit board faulty Replace the circu...

Page 61: ...Exploded view 18...

Page 62: ...l complete 21 Cable conduit PG 11 22 Circuit board for grate scraper 23 Circuit board holder 24 Circuit board main 25 Screws K6S M4 x 8 FZB 26 Earth terminal 27 Socket for pellet feeder auger 28 Grate...

Page 63: ...with green point 7 photocell 8 burner limit switch 9 fan rounds control 10 temperature sensor 1 brown 3 black 4 white 2 yellow green LEGEND colour marking 1 2 3 4 PLUG CONNECTION front view 13 connec...

Page 64: ...n Neutral 5 Fan Phase 6 Feeder Neutral 7 Phase 8 Ignition Neutral 9 Ignition Phase 19 Earthing 20 Photocell 21 Temp sensor Fan sensor Scraper circuit board Feeder Photocell Placement and size of fuses...

Page 65: ...Accessories Name Ash trap Storage bin for pellets 300l Pellet dust remover Pellet feeder 1 5 m long Pellet feeder 2 5 m long Overheat protector boiler 22...

Page 66: ...ctrician and contact person Service report Date of installation Installed by Street address Zip code town city Mobile phone l Date Servised Controled CO2 Flue gas temp CO ppm Service provided by 23 Te...

Page 67: ...20 kW When pressing the M button when OUTPUT SETTING is shown OUTPUT 1 kW will appear in the upper left corner In lower left corner O 12 will be shown i e the current kW output value For changing the...

Page 68: ...ellets fed during the transitional phase which lasts from the first detection of flame until the burner reaches 10kW output Adjust the desired amount fed to the burner after the detection of flame The...

Page 69: ...ter the weight of the pellets you obtained with the and buttons and confirm save by pushing the M button Here you can see how long the pellet feeder has been operating This you can use for calculating...

Page 70: ...tory settings are the original settings that can be reloaded here Here all faults are saved and displayed as well as how often each fault occured Also the total number of ignition attempts made can be...

Page 71: ...tov burner Serial number Pellet feed auger Brand name Length Serial number Installed by Telephone Fax Contact person This is the customers copy Menu Factory settings Possible settings Set at Output op...

Page 72: ...ber Pellet feed auger Brand name Length Serial number Installed by Telephone Fax Contact person This is the installer copy Please make a copy and send it to seller Menu Factory settings Possible setti...

Page 73: ...reet Post code town Stamp signature Tel No Obligatory service examination after the 2nd year of operation Stamp signatureofserviceorganization Obligatory service examination after the 3 rd year of ope...

Page 74: ...Warnung Productor ATTACK s r o reserva el derecho de cambios t cnicos sin advertencia anterior Le producteur ATTACK S rl r serve le droit des modifications techniques sans l avertissement pr c dent P...

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