ATTACK DPX LAMBDA Instructions For Use Manual Download Page 1

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WOOD GASIFYING

BOILER

ATTACK DPX

STANDARD, PROFI,
LAMBDA

liz

Summary of Contents for DPX LAMBDA

Page 1: ...WOOD GASIFYING BOILER ATTACK DPX STANDARD PROFI LAMBDA ATTACK s r o aktualizácia 05 2 010 SK EN DE RU FR ES RO ...

Page 2: ...omfortable attendance If you cannot connect the boiler into accumulation we recommend connect the boiler at least with one equalisation basin with approximate volume of 25l per 1kW of the boiler s output Daily heating up is necessary when the boiler operates at lower output summer operation and D H W heating Use only dry fuel with humidity of 12 20 output decreases with increasing humidity and fue...

Page 3: ...ildren to play with the boiler If the electrical cord is broken it has to be replaced with special cord available from producer or service technician Be carefull while using the device The Lambda probe works at high temperatures 300 C and by uncareful manipulation there is a danger of scorch Warning sign This warning sign always appears in the instruction manual when it is necessary to warn about ...

Page 4: ...PX LAMBDA 25 Maintenance of the heating system fuel 26 Assembly and installation of boiler 27 Chimney flue gas ducting boiler connection to electricity mains 28 Boiler protection against corrosion 30 Obligate norms for projecting and assembly of boilers 31 Installation and exchange of refractory adapting pieces 32 Connection schemes 33 Connection with heat accumulators 34 Boiler protection against...

Page 5: ...ervice General description Wood gasifying boiler ATTACK DPX Name WOOD GASIFYING BOILER ATTACK DPX 15 25 30 35 40 45 IN DESIGN STANDARD PROFI LAMBDA Type ATTACK DPX 15 25 30 35 40 45 Max operation pressure 250 kPa Water volume 80 100 110 128 l Electr connection 230 V 50 Hz 10 A Electr output 60 W Fuel Dry wood with heat value of 15 17 MJ kg humidity of 12 20 diameter 80 až 150 mm Nominal output 15 ...

Page 6: ...ature at nominal output C 170 170 180 180 190 190 Substantive flue gas overflow at nominal output kg s 0 019 0 019 0 021 0 021 0 027 0 027 Maximum noise level dB 65 65 65 65 65 65 Prescribed fuel Dry wood with heat value of 15 17 MJ kg water volume min 12 max 20 diameter 80 150 mm Average fuel consumption Kg h 3 9 6 5 7 8 9 1 10 4 11 75 Consumption per season 1 kW 1 m3 Maximum length of wood logs ...

Page 7: ...6 4 G6 4 G6 4 G6 4 G2 G2 KEY 1 BOILER BODY 2 UPPER CAP 3 FEEDING DOOR 4 ASH PAN DOOR 5 SUCTION FAN 6 CHIMNEY 7 PRIMARY AIR FLAP 8 SECONDARY AIR FLAP 9 INSTRUMENT PANEL 10 DISCHARGE VALVE 11 COOLING CIRCUIT 12 COVERING OF CLEANING OPENING 13 C H FLOW CONNECTION 14 C H RETURN CONNECTION 15 PULL ROD OF THE CHIMNEY FLAP 16 LEVER FOR EXCHANGER CLEANING ...

Page 8: ...ture under adjusted value is the fan switched off ATTENTION While heating up set this thermostat to 0 C After fuel burn out set the flue gas thermostat to Operation When the temperature decreases under adjusted value the suction fan is switched off If you wish to turn the fan on again set the lower temperature on the flue gas thermostat It is necessary to test the optimum setting for operation 5 B...

Page 9: ... rooms Control of gear of the four way mixing valve is possible as well 1 Electronic regulator Profi 2 Manometer Frontal view of electronic regulator 1 Switch of connection 2 Display indicating boiler temperature 3 Control light of heating up process 4 Control light of boiler overheating 5 Control light of room thermostat 6 Knob of the boiler thermostat 7 Control light of the C H pump operation 8 ...

Page 10: ...ination is on Boiler is switsched on after repeated depression of the key heating up or loading is possible afterwards Also another settings given in the menu can be done via this button see below button 7 Button 6 Serves to switch the boiler off This function is used only for emergency shut down e g if there is no water in the heating system or if the sensor for overheating is not working Also an...

Page 11: ...door and in the bottom part there is an ash door Between the door under the front cover is the flap of the primary and secondary air In the left cover in the level of the feeding door there is a pull rod of the heating up flap controlled by the door and the exchanger cleaning lever The body of the boiler is from the outside insulated by mineral fleece put under the covers of outside jacket In the ...

Page 12: ... Put cca 2 layers of thin dry wood on the top Fill the chamber to the top with used firewood Turn on the suction fan and shut the feeding door to the gap of cca 15mm Set the required water temperature 80 90 C on the output regulator When it is burning sufficiently cca 10 minutes close the feeding door Set the flue gas thermostat to the operation position with the white mark above cca 90 to the rig...

Page 13: ...han 45 C the fan works with the output set up by the turning of burning up button situated in rear side of regulator in the range of 40 100 you can see it on the display from r4 40 to r9 90 rF 100 for boiler temperature higher than 45 C the fan works up to 100 if the temperature of heating water during the operation is more than 10 C lower than the one set up by the turning button the fan works in...

Page 14: ...nder 65 C and this condition lasts for more than 30 minutes the regulator stops the flue gas fan and the control light of fuel shortage shines on If in the burning up process the boiler temperature does not raise to more than 65 C fuel shortage will be shining on the display for more than 2 hours To start the regulation again it is necessary to refuel the boiler burn the boiler up turn the turning...

Page 15: ...ching the required temperature the control light switchces off the suction fan switches off and the boiler starts burning at the temperature of 65 C For the purposes of timing regulation by room temperature it is possible to connect any arbitrary programmable thermostat with the terminals for the sensor of room temperature In this case the turning button of the room thermostat is not working If yo...

Page 16: ...and the O2 value rises for 15 minutes over 14 the boiler is switched off This should be the standard function because cooling down of the boiler by the chimney is limited The remaining rest of coal makes easier renewed firing and proves the lowest issues while heating up After boiler switch off the exhaust fan is switched off the primary air flap is closed and the secondary air flap still remains ...

Page 17: ...t the feeding doors If the firing bar is full and the filling and firing up is finished close the doors If the bar is full or the firing or filling process exceeds 15 minutes it is switched to the operation display The controller switches off the boiler after 15 min if 1 was not fired the controller however start the burning mode because of mistaken actuation with the key 2 the fire goes out after...

Page 18: ...itched off this serves only for security disconnection e g when there is no water in the boiler Directly after switching off the text display occures BOILER TEMPERATURE C After 15 min is illumination of the text display switched off Automatic protection functions If the boiler is not heated within 7 days the exhaust fan is switched on for 2 min and the boiler is rinsed with fresh air to keep it dr...

Page 19: ...ate of the circulating fan Primary motor Position of the primary motor shield Secondary motor Position of the secondary motor shield Lambda Ratio of air actual value Tip for calculation max 20 3 of CO2 is used as fixed value Efficiency ETA F Grade of burning efficiency actual value For calculation air temperature 35 C is used Complete temperature excess Represents ratio of temperature excess at co...

Page 20: ...ation Information Test of device Safety test Code insert Set the code by button Random number lights on the left side Insert code and confirm by button Technician s number is available from supplier of the boiler 01 Language German DE English GB Italian IT French FR Swedish SE Polish PL Slovak SK Czech CZ Dutch NL Danish DK Hungarian HU Slovenian SI Function Setting of national language 02 Setting...

Page 21: ...or or oxygen sensor error it regulates adjusted temperature It serves as temporary solution until the error is removed it is not a standard operation function in any case Producer 85 Range of setting 0 100 11 V2 Secondary air Air 40 Function By flue gas sensor error or oxygen sensor error it regulates adjusted temperature It serves as temporary solution until the error is removed it is not a stand...

Page 22: ... 33 Output decrease YES NO Choose YES by Next explanation appears after pressing and menu expires By pressing YES solution boiler output decreases to 20 in case that boiler temperature excesses adjusted value for 2K Finish Testing Test of device and safety test has to be done in the presence of the heating technician Test of device Test of device is possible only if the boiler is shut down Test is...

Page 23: ...he test Secondary motor End of the test By pressing open secondary air flap By pressing close secondary air flap By pressing select next point of the test Illumination End of the test By pressing switch on illumination of text display By pressing switch off illumination of text display By pressing select next point of the test Control light 1 End of the test By pressing switch on control light1 By...

Page 24: ...he heating system If the boiler is out of operation during winter water can be frost in the system Therefore it is better to discharge water of the system or fill in the antifreeze agent Otherwise discharge water only in critical situations and for the shortest possible time After heating season is finished clean the boiler thoroughly replace damaged parts Twice a year clean the radial impeller of...

Page 25: ... boiler and isolates heat exchanging surface When there is too much ash there is not enough space for burning out of fuel and a holder of ceramic jet as well as the whole boiler can be damaged When cleaning the boiler firstly turn the ventilator on open the feeding door and wipe the ash through a slot into bottom space Leave long unburnt logs in the feed hopper Move the lever for exchanger cleanin...

Page 26: ...aterials of flammability B C1 a C2 200mm from materials of flammability C3 400mm from materials with degree of flammability not tested by STN 73 0853 400mm Examples of building material devided by the degree of flammability degree A non combustible bricks blocks ceramic linings morter plaster degree B partially flammable heraklith lignos boards from bazalt felt degree C1 very difficult to ignite b...

Page 27: ...zed chimney sweeping company There must always be sufficient draft in the flue and flue gas must be draught to the atmosphere in all possible operation conditions For the correct operation of the boiler the independent flue must be dimensioned in the right way because combustion output and service life of boiler depends on the draught The draught is influenced by the section of flue height and rou...

Page 28: ...of the heating system Electric installation connected to sufficient boiler equipment must be done by specialist in conformity with valid norms Warning heating system must be equipped with safety valve against overpressure Boiler protection against corrosion Suitable solution of this problem is usage of mixing device Regumat Attack Oventrop Both solutions enable creation of separate boiler and heat...

Page 29: ...ng valve thermometers and isolation This solution is advantegeus because its compactness simple attendance and guaranteed protection of boiler s heat exchanger Regumat for boiler Ordering code ATTACK DPX15 DPX25 DPX30 DPX35 DN25 DPP25003 ATTACK DPX40 DPX45 DN32 DPP25006 ...

Page 30: ...N ISO 12100 2 2004 Safety of machine appliances Basic terms general rules for construction Part 2 Technical rules ČSN EN 953 A1 Safety of machine appliances protection covers ČSN ISO 7574 2 Acoustics Statistical methods for determination and verification of stated values Emission of noise of machines and appliances Part 2 Methods for individual machines ČSN ISO 1819 1993 Institution for continual ...

Page 31: ...n it Put it into the center of the chamber and push it closely to the rear steel plate Insert the left front part pos 2 into lower chamber It is necessary to insert this part horizontally and then turn it Use the same method for the right front part of the ash pan pos 3 Put both these parts together and then push them closely to the rear part of the ash pan Slit of boiler combustion chamber ...

Page 32: ...of connection with accumulation heat tank BOILER ATTACK Regumat ATTACK OVENTROP Heating system ACCUNULATION HEAT TANK D H W TANK Pump Expansion tank Return flap 1 2 4 3 Boiler must permanently work at nominal output For the case of heat offtake when the boilers works at output lower than the nominal it is necessary to connect the boiler to heat storage tank with minimum volume of 460 l STN EN 303 ...

Page 33: ... the accumulation tank to 90 100 C by full output in 1 3 feedings After burn out the heat is taken through the three way valve only from the accumulation tank The offtake period depends on the tank volume and external temperature In heating season it can be 1 3 days if the prescribed min volume is respected If it is not possible to use the prescribed volume of the tank it is recommended to use at ...

Page 34: ... way If water temperature exceeds 95 C it lets the water from water supply system into aftercooling circuit to absorb the warmth In case of boiler overheating and opening of the STS20 valve the permanent outlet of warmed water from boiler s aftercooling circuit into flow off has to be ensured In case that circulation of cooling water through aftercooling circuit is not ensured at opening of the th...

Page 35: ...se collection of raw materials respectively use regulated dumping ground Accessories The ATTACK DPX boiler is delivered functionally tested wrapped packed on wooden pallet Delivery contents following attachments User manual Guarantee letter ...

Page 36: ...Deformed fan wings Unsufficiently cleaned boiler Blocked air inlet into combustion chamber Refill Set overflow and switching Matter of project Combust dry and cut wood Repair New chimney unsuitable connection Put throttle into flue gas connection Close heat up flap Replace Clean Clean Door do not seal Damaged glass cord Jet gets blocked Low chimney draught Replace adjust door hinges Do not burn sm...

Page 37: ... C is caused by fuel surplus power shortage fault at warmth offtake or in circuiting pump Control light 3 red lights Correction Use less fuel Check warmth offtake Reset Screw out the cover 8 and press STB button placed underneath when the text boiler temperature 85 C appears Error is automatically removed within few seconds Emergency program Actions of regulator No Automatic boiler stop Boiler tem...

Page 38: ... 3 red Correction Reset Emergency program Actions of regulator Flickers Load less fuel or remove error Automatically at boiler temperature 89 C No Boiler temperature 90 C flue gas fan stop V1 0 V2 min 25 open Boiler temperature 89 C flue gas fan start V1 and V2 are adjusted after setting Incorrectly measured values of flue gas temperature error Cause Measured values 20 C or 499 C Control light 2 y...

Page 39: ...f scale of the oxygene sensor Regulator works with alternative air V1 and V2 After burning out the boiler must be manually switched off by the button Error in measuring O2 Boiler temperature C Not to shorten the boiler s life time it is necessary to remove the error immediately Possible expiration of warranty Errors functions and actions of regulator summary Errors and functions Actions or operati...

Page 40: ...f boiler temperature increases to 8 C connecting pump is stopped Y1 0 Y2 100 Protection of flue gas fan and of flue gas sensor against overheating Flue gas temperature 350 C flue gas fan is stopped Flue gas temperature 299 C flue gas fan is switched on Short circuit of the button Button of regulator does not react even not to significant pressure Enter function Menu After safety time the menu auto...

Page 41: ... 90 100 110 120 125 130 140 150 951 1000 1105 1218 1338 1467 1603 1748 1901 1980 2057 2217 2383 2557 2737 2924 3118 3318 3523 3722 3815 3901 4049 4153 980 1030 1135 1247 1367 1495 1630 1772 1922 2000 2080 2245 2417 2597 2785 2980 3182 3392 3607 3817 3915 4008 4166 4280 1009 1059 1165 1277 1396 1523 1656 1797 1944 2020 2102 2272 2451 2637 2832 3035 3246 3466 3691 3912 4016 4114 4283 4407 ...

Page 42: ...42 Electrical schemes of connection of the ATTACK DPX STANDARD PROFI LAMBDA boilers ...

Page 43: ...43 ...

Page 44: ...rk from the bottom side of regulator FUSE SENSOR N E T W O R K PROTECTION CONDUCTOR BOILER SWITCHING CONTACT WITHOUT POTENTIAL SUCTION FAN CIRCUITING PUMP AIR REGULATION SECONDARY PRIMARY BOILER THERMOSTAT FLUE GAS THERMOSTAT PROBE WARMING PROBE ...

Page 45: ... 4 Boiler sensor F2 Pt100 Terminal 5 Terminal 6 Values of resistance Boiler sensor and sensor of safety thermostat have to be treated with warmwater paste put into gasket and tighten by holding spring Polarity is irrelevant Air flapV1 V2 circuiting pump suction fan For connection of circuiting pump and suction fan use 3 conductor flexicord with conductor s cross section of 0 75mm2 C SHADING CONDEN...

Page 46: ...uctor Network breaker max 10A 3 conductor flexicord 1 5mm2 Attention Boiler covering has to be grounded through grounding of connection cord N Neutral conductor PE Grounding conductor L Current phase WK Main relay contact AK Normally opened relay contact RK Normally closed relay contact ...

Page 47: ...t 60 W Fuel Dry wood with heat value 15 17 MJ kg humidity 12 20 diameter 80 150 mm Nominal output 15 25 30 35 40 45 kW I Rudolf Bakala corporate representative of the ATTACK s r o company declare that aforementioned article fulfills requirements of technical prescriptions and norms given below under the conditions specified for using it is safe it is produced in conformity with technical documenta...

Page 48: ... 11 2009 E 30 01096 09 z 30 11 2009 Last to digits of the year when was the product marked by CE 10 Person approved to make out declaration by name of producer Ing Miroslav Pochyba Designer Attack s r o DIELENSKÁ KRUŽNÁ 5020 03861 VRÚTKY Signature Place Vrútky Date 11 01 2010 Rudolf Bakala ...

Page 49: ...49 Notes ...

Page 50: ...50 ...

Page 51: ...в и размеровкотла безпредыдующегопредупреждения Productor ATTACK s r o reserva el derecho de cambios técnicos sin advertencia anterior Le producteur ATTACK Sŕrl réserve le droit des modifications techniques sans l avertissement précédent Producer www attack sk SK AT CH DK ES FI FR GB GR IE IT NL NO PT DE CZ IS BE LU The country of delivery of the appliance DOCUMENT of testing and completness of AT...

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