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Operating Manual

Zirocco-M50 Jet Dryer & Cleaner

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Summary of Contents for Zirocco-M50

Page 1: ...Operating Manual Zirocco M50 Jet Dryer Cleaner ...

Page 2: ...uctions 15 Before start up 16 Safety Stop 16 Power Up 17 Shut down and Cooling 19 Parking and storage 20 Display shut down 20 Re fuelling 20 Low Fuel Level 21 Change Filter Indication 21 Air filter setup 22 Air filters 22 Change Filter s 22 Technical Data 23 Dimensions 24 Hazard and danger zones 26 Warning Signs 27 Troubleshooting 28 Error Messages 28 Fuel System Ventilation 29 Maintenance and Ser...

Page 3: ...3 Battery charging 32 Battery replacement 33 Wheels 33 Replacement of wheels 33 Igniter Replacement Guide 34 Storage Transportation 36 Wastedisposal 36 ...

Page 4: ... DIRECTIVE 2006 42 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery The EMC Directive 2004 108 EC Person authorized to collect technical data and make them available to the relevant authorities Name Address Mike Claudi Kühl Nordborgvej 81 DK 6430 Nordborg The machine s design has taken the standards and specifications referenced in Annex 1 of the EU Declaration of Confo...

Page 5: ...0204 2006 Safety of machinery Electrical equipment of machines General requirements DS EN ISO 13849 1 2006 Safety of machinery Safety related parts of control systems General principles for design ISO 12100 2011 Safety of machinery General principles for design Risk assessment and risk reduction Other standards Number Version Title Other specifications Number Version Title ...

Page 6: ...ch the operator will experience when using the machine at 100 performance level This choice of LWA was made to ensure proper health protection even when the machine is used above its intended use When persons are exposed to excessively loud environments 85 dB or more hearing protection is required to prevent noise induced hearing losses The table to the left is showing the acceptable noise levels ...

Page 7: ...r performance level because the marking equipment often is limiting the overall operation The highest NRR rating for earplugs is 33 and the highest available NRR rating for earmuffs is 31 These values reflect the level of noise protection available for each device when worn alone Combining earplugs with earmuffs can offer a NRR protection level of 36 The environmental exposure will depend on how t...

Page 8: ...ve or manufacturer Obligations of the Operator Before starting work all operators are obliged to as follows To comply with the basic workplace safety instructions and accident prevention regulations To read and understand the operating section of the operating manual To use the required personal protective equipment when working with the Zirocco M50 To read the section Warning symbols and other la...

Page 9: ... hilly areas Misuse The product Zirocco M50 should not be used indoor since the jet turbine is using diesel fuel and the exhaust emission could be toxic As soon as the turbine engine is warming up or running the machine needs to be moved in order not to leave unintended hot spot marks on the ground Bystanders should be kept behind the machine when working or at a safety distance of 5m away from th...

Page 10: ...s and instructions in this document conform to the rules and provisions in the EU Machinery Directive 2006 42 EC and Directive 2004 104 EC INFORMATION This Operating Manual is subject to change without prior notice Contact info zirocco dk to request new editions of the Guide The warranty will be voided if the product is damaged for one of the following reasons Non compliance with the instructions ...

Page 11: ... equipped with a gas turbine which operates on standard diesel type EN590 mixed with 5 ATT turbine oil The Zirocco M50 does not use LPG which makes its use possible also in populated areas Only hot air no open flames a requirement for operations many airports etc Drying and cleaning speed up to 3 km h depending on the surface and weather conditions and nozzle width Both the Display DP250 and Telem...

Page 12: ...r and display 2 Turbine module box 3 Fuel tank 4 Filter cap 5 Turbine cover 6 Gas Spring w adjusting lever 7 Battery 8 Battery cover 9 Nozzle available in various designs and widths 10 Nozzle cover shroud 11 Fuel tank cover 1 11 3 2 4 5 6 7 8 9 10 ...

Page 13: ... 7 Safety stop indicates red when the safety stop is enabled 8 Start up Wait Flashes when the turbine is heating up 9 Temperature indication 10 Operational hours Display page 2 Page 2 Display Page 2 1 Air Flow adjustment up down 2 Air Flow is adjusted down 3 Air Flow is adjusted up 4 Percentage indication 5 Button 1 6 Button 2 7 Button 3 8 Button 4 10 8 1 2 3 4 6 7 5 9 1 4 2 3 5 ...

Page 14: ... 4000 10 Display DP 250 1000 10 V Head Nozzle 15 cm 150 mm standard for M50 14010 50 Labels ATT Logo 9000 30 Label Heat Warning sign 9000 20 Label Hearing protection Warning sign 9000 10 Turbine oil ATT Turbine oil 7000 80 Quick Release set w 2 pcs Quick Release 15010 30 Swivel Wheel Rear Ø125 mm 5000 40 Wheel Front Ø250 mm 5000 30 Wheel Disc for 5000 30 Wheel Disc 6000 30 Fuel Tank Cap Fuel Tank ...

Page 15: ...t least 5 m from the machine during operation Hearing and eye protection The personnel in the immediate vicinity of the Zirocco M50 must use hearing protection and safety goggles when operating the Zirocco M50 CAUTION Fuel Use Diesel EN 590 along with 5 ATT Turbine oil 7000 80 in the mixing ratio 1 to 20 20 litres of fuel to 1 litre of ATT Turbine oil When utilizing US Gallons the mixing ratio is ...

Page 16: ...d position 3 Release the lever Safety Stop Operating the machine Figure 2 1 The safety wire is connected to a stop switch The wire is attached to the operator during operation If the operator moves to a distance of more than 0 5 m from the machine the safety wire is pulled and the turbine stops Figure 3 2 Button for safety stops only 3 1 2 ...

Page 17: ...ll automatically return to the middle position 1 when released See Figure 10 3 The pre heater symbol in the display will flash after app 15 seconds and the starter engine will engage with a recognisable sound and the current temperature will be displayed when above app 50 C Figure 6 4 The Start up Wait symbol flashes 5 It is important to move the machine when the Start up Wait indication flashes i...

Page 18: ...60 seconds 7 The temperature can vary from app 400 460 C Figure 8 8 Press the button 2 to get on page 2 Figure 9 9 Press to increase the airflow button 4 or to decrease the airflow button 3 The airflow will increase decrease with 5 with every press 10 By pressing 0 the turbine goes to idle button 2 ...

Page 19: ...and then start a cooling program will cool down until below app 50 C The Zirocco M50 can be restarted once the display shows the text Ready to Start again Figure 11 2 When the key is turned to the left the display will show Shut down Wait Figure 12 3 During cooling the cooling symbol will flash in the display and the current temperature will be displayed 0 1 2 ...

Page 20: ...ogram is completed and the operating symbol on the display has been off for 2 minutes The Zirocco M50 turns off automatically after 60 minutes factory setting The timer can be set from 20 to 60 minutes Re fuelling 1 Refuel either when prompted or for preparation of the next utilisation of the Zirocco M50 Premix turbine oil and fuel in a separate canister plastic canisters are recommended Refill by...

Page 21: ...s of operation or when worn out 2 Switch off the machine before replacing the filter Use only filter type ATT 5000 60 Then change the filter and turn the key to the left to reset the warning 3 This indication can be disregarded if filter is serviceable and replaced recently 4 By turning the key to the left position 0 the indication for the recent 10 hours of operation will be reset This has to be ...

Page 22: ...over 5 When prompted to change filter or if the filter s are not serviceable then follow the steps of figure 20 Change filter s Change Filter s Figure 18 1 The filter in position 1 is a spare filter and can be covered by the Spare Filter Cover P N 5000 390 to always have a new filter available 2 The filter in position 2 is to be replaced when worn out app Every 10 hours of operation Figure 20 1 Pu...

Page 23: ...n Safety Instructions Fuel US specifications 1 D S15 ULSD Fuel capacity 31L 8 2 US Gallons Fuel consumption 10 15 L h 3 4 US Gallons h Battery 12V AGM 60 Ah Box size L02 min 100A Generator No Frequent charging required after app 10 15 starts Towbar for line drivers etc No Accessory Max noise level at 100 96 dB Air filters 2 pcs of which 1 pcs can be used as a spare filter if a Spare Filter Cover i...

Page 24: ...24 Dimensions ...

Page 25: ...25 ...

Page 26: ...bove figure Each hazard zone requires its own protection measures The NOISE zone requires protection to avoid loss of hearing ability The EXHAUST zone where the use of safety glasses are required The HEATING zone where use of safety shoes are required 5m 3 m Exhaust Noise Heating ...

Page 27: ...rotection Caution the nozzle cover can still be warm after the turbine has cooled down Order immediately new warning signs if the old ones get damaged Warning signs can be ordered via ATT or Distributors see under order numbers in Accessories on page 15 ...

Page 28: ...e fuel level symbol flashes red Fill up with fuel Wait 2 minutes to get CANBUS updated Safety switch activated Reset safety switch Turbine will not start after repeated attempts Contact ATT support team 45 29405023 The display flash one time Reset the safety switch The battery symbol shows no voltage and flashes red Check the electric plug outside the turbine engine module is connected Check if an...

Page 29: ...the filter cap 2 Loosen the quick releases on both sides of the Turbine Cover 3 Lift and remove the Turbine Cover 4 Loosen the quick releases on the turbine module box cover on both sides 5 Remove the turbine module box cover 2 3 4 5 2 1 ...

Page 30: ...ll out and remove the filter frame 7 Remove the air filter 8 Check the air filter s for dirt penetration or any damage Replace if worn out 8 Check for air bubbles in the fuel hose 9 Air out the system 6 7 8 9 ...

Page 31: ...full functionality Turbine Module Box Replacement 1 Remove the filter cap 2 Loosen the quick releases on both sides of the Turbine Cover 3 Lift and remove the Turbine Cover 4 Release the electric plug 5 Release the fuel hose quick release 6 Remove the 4 screws on the Nozzle Cover Plate 7 Pull out the turbine module box Once the new turbine module box is installed ship the replaced turbine module b...

Page 32: ...Remove dust and dirt incl bitumen leftovers etc Check the Air Filters Replace if dirty or showing signs of tear Check fuel level in the display Refuel if necessary premix in a plastic cannister 12V Battery and Charging Standard battery See specification in the section Technical Data If the Zirocco M50 is being shipped by air freight then the 12V battery due to air safety regulations will not be in...

Page 33: ... and wear It is recommended that they are replaced as soon as they show signs of damage New wheels and other spares and accessories can be ordered via our distributors see more on our website https zirocco dk en distributors or if distributors are not available via direct order to info zirocco dk Replacement of wheels 1 Dismantle the fixed wheels Ø250 mm on the front end of the Zirocco M50 with a ...

Page 34: ...installed with four nuts Install the new wheels Igniter Replacement Guide Remove the cyclone unlock the red machine cover and remove it to get access to the machine s turbine box Unlock the hood of the turbine box and remove both filters to get full access to the machines jet turbine ...

Page 35: ...e blue sealing nut by hand and gently pull of the fuel tube from the igniter Next unscrew the igniter by hand Once removed make sure the replacement igniter has both the aluminum and white nylon washers mounted so that the firing chamber is sufficiently sealed Once the new igniter has been mounted make sure all connections are tightly sealed by hand ...

Page 36: ...TT ATT recommends the use of our Nozzle Protection to avoid getting dust and dirt in the turbine when not in use both on the work site and in the storage facility M50 Nozzle Protection Item number 14000 75 Wastedisposal Zirocco M50 should be returned to Applied Turbine Technologies for proper waste disposal ATTENTION Important information Do not try to take apart the Zirocco M50 yourself It contai...

Page 37: ...Applied Turbine Technologies Telephone 45 70236080 E Mail info zirocco dk or support zirocco dk Website www zirocco dk ...

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