Atlas 4143400-MT Operating Instructions Manual Download Page 35 | Manualshive

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PennEngineering • www.pemnet.com

35

Instruction Manual - RIV938

MOTOR UNIT SPARE PARTS (KIT 20)

Part number 3761000.

REF. PART NUMBER QTY

DESCRIPTION

REF. PART NUMBER QTY

DESCRIPTION

1

3763400

1

PLANET WHEEL HOLDER

8

3327300

1

BEARING

2 3763300 1 BEARING

9 3327400 1 REAR

PLATE

3 3763200 1 PLANET

WHEEL

10 3327000 1 STATOR

4 3327500 1 BEARING

11 3326900 1 FRONT

PLATE

5 3523400 1 ROTOR

12 3763700 1 SPACER

6 3327100 1 FIN

13 3763600 1 CROWN

WHEEL

7 3327200 1 ROLLER

14 3763500 1 SNAP

RING

ORDERING SPARE PARTS

Only local authorized dealers are allowed to repair the tool. Otherwise, contact the ATLAS

®

Technical Assistance

Department of PennEngineering, where qualified engineers can help to solve any problems.

COMPLETE MOTOR KIT CONSISTING OF 5 ITEMS

Part number 4316600.

NOTE: When placing an order, always reference the part number and the description.

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Summary of Contents for 4143400-MT

Page 1: ...RIV938 PULL TO PRESSURE TOOL FOR RIVET NUTS FROM 4 40 TO 3 8 AND M3 TO M10 AND RIVET STUDS 8 32 TO 5 16 AND M4 TO M8 OPERATING INSTRUCTIONS ...

Page 2: ...2 PennEngineering www pemnet com Instruction Manual RIV938 ...

Page 3: ...rough the piston 3 Kit assembly with toothed ring nut wrench no longer necessary 4 Tie rods are now replaced by commercial screws 5 Additional unscrewing in case the user installs the wrong insert or in case it gets stuck due to an improper regulation 6 One position trigger mechanism 7 No adjustments are needed when there is a thickness change in materials 8 No damages occurs to mandrel or tie rod...

Page 4: ...PROTECTIVE WING optional accessory Protective wing Remove standard protection Install the protective wing into the standard protection housing Together with the rubber base it creates a support for the tool avoiding any contact of the surface with the metal part of the tool body ...

Page 5: ...s of tool components and in case of use of accessories tools or consumables different to those recommended by the manufacturer which could even cause injuries to the tool s user Rivit S r l assumes responsibilities only if the tool is originally defective but declines all forms of responsibility if the user fails to follow the instructions given OPERATING SYSTEM The hydro pneumatic RIV938 tool wit...

Page 6: ...following fasteners Female threaded rivet nuts from 4 40 to 3 8 and M3 to M10 Male threaded rivet studs from 8 32 to 5 16 and M4 to M8 The hydro pneumatic system and the mechanical components used in the inside structure of the RIV938 when compared with other riveting tools result to be much more reliable A tool feature is a reduction of the problems caused by the wear and tear of the components a...

Page 7: ... DESCRIPTION 1 4143400 1 RIV938 HYDRO PNEUMATIC TOOL FOR INSERTS IN CASE 2 3064400 1 HYDRAULIC OIL TYPE ISO VG 32 100CC 3 0369800 1 PLASTIC CASE 4 0207300 1 UNIVERSAL KEY 5 2533800 1 EMERGENCY AND STROKE REGULATION PIN 6 4154200 1 REGULATION WRENCH MM 3 0 1 INSTRUCTION MANUAL Hook for balancer Part Number 4229800 REF PART NUMBER QTY DESCRIPTION A 1 3446600 1 90 MM EXTENDED SLEEVE A 2 3446900 1 90 ...

Page 8: ...bly SHCS Mandrel 1 4 40 4326700 MC 91251A078 50 box 6 32 3755100 IN 14328 100 box 8 32 3755500 IN 03190 100 box 10 24 IN 08823 100 box 10 32 3755900 IN 07085 100 box 1 4 20 3756100 IN 05336 100 box 1 4 28 IN 08057 100 box 5 16 18 3756300 IN 04153 100 box 5 16 24 IN 10834 100 box 3 8 16 3756700 IN 15776 100 box 3 8 24 IN 16488 50 box M3 3441100 IN 06219 200 box M4 3441200 IN 03023 200 box M5 344130...

Page 9: ... 1 4326700 1 KIT FOR BLIND THREADED INSERT 4 40 SOCKET HEAD CAP SCREW 1 KIT COMPOSITION 2 3 4 5 REF PART NUMBER QTY DESCRIPTION 2 4326300 1 HEAD WITH RING NUT FOR 4 40 SCREW 3 4326400 1 ADAPTER FOR 4 40 SCREW HOLE Ø 3 0 4 MC 91251A078 50 box 1 SOCKET CAP SCREW 4 40 X 1 5 5 4326500 1 HEXAGONAL JOINT WITH SPRING FOR 4 40 SCREW ...

Page 10: ...ON 1 3755100 1 KIT FOR BLIND THREADED INSERT 6 32 SOCKET HEAD CAP SCREW 1 KIT COMPOSITION 2 3 4 5 REF PART NUMBER QTY DESCRIPTION 2 3755200 1 HEAD WITH RING NUT FOR 6 32 SCREW 3 3753300 1 ADAPTER FOR 6 32 SCREW HOLE Ø 3 6 4 IN 14328 100 box 1 SOCKET CAP SCREW 6 32 X 1 5 5 3753400 1 HEXAGONAL JOINT WITH SPRING FOR 6 32 SCREW ...

Page 11: ...ON 1 3755500 1 KIT FOR BLIND THREADED INSERT 8 32 SOCKET HEAD CAP SCREW 1 KIT COMPOSITION 2 3 4 5 REF PART NUMBER QTY DESCRIPTION 2 3755600 1 HEAD WITH RING NUT FOR 8 32 SCREW 3 3753800 1 ADAPTER FOR 8 32 SCREW HOLE Ø 4 2 4 IN 03190 100 box 1 SOCKET CAP SCREW 8 32 X 1 5 5 3753900 1 HEXAGONAL JOINT WITH SPRING FOR 8 32 SCREW ...

Page 12: ...R BLIND THREADED INSERT 10 32 SOCKET HEAD CAP SCREW KIT COMPOSITION REF PART NUMBER QTY DESCRIPTION 2 3755600 1 HEAD WITH RING NUT FOR 10 32 SCREW 3 3471700 1 ADAPTER FOR 10 32 SCREW HOLE Ø 5 0 4 IN 07085 100 box 1 SOCKET CAP SCREW 10 32 X 2 25 4 IN 08823 100 box 1 SOCKET CAP SCREW 10 24 X 2 25 5 3472000 1 HEXAGONAL JOINT FOR 10 32 SCREW 1 2 3 4 5 ...

Page 13: ...LIND THREADED INSERT 1 4 20 SOCKET HEAD CAP SCREW KIT COMPOSITION REF PART NUMBER QTY DESCRIPTION 2 3756200 1 HEAD WITH RING NUT FOR 1 4 20 SCREW 3 3754600 1 ADAPTER FOR 1 4 20 SCREW HOLE Ø 6 5 4 IN 05336 100 box 1 SOCKET CAP SCREW 1 4 20 X 2 25 4 IN 08057 100 box 1 SOCKET CAP SCREW 1 4 28 X 2 25 5 3754700 1 HEXAGONAL JOINT FOR 1 4 20 SCREW 1 2 3 4 5 ...

Page 14: ...D THREADED INSERT 5 16 18 SOCKET HEAD CAP SCREW KIT COMPOSITION REF PART NUMBER QTY DESCRIPTION 2 3756400 1 HEAD WITH RING NUT FOR 5 16 18 SCREW 3 3755300 1 ADAPTER FOR 5 16 18 SCREW HOLE Ø 8 1 4 IN 04153 100 box 1 SOCKET CAP SCREW 5 16 18 X 2 25 4 IN 10834 100 box 1 SOCKET CAP SCREW 5 16 24 X 2 25 5 3755000 1 HEXAGONAL JOINT FOR 5 16 18 SCREW 1 2 3 4 5 ...

Page 15: ...TION 1 3756700 1 KIT FOR BLIND THREADED INSERT 3 8 16 SOCKET HEAD CAP SCREW KIT COMPOSITION REF PART NUMBER QTY DESCRIPTION 2 3756800 1 HEAD WITH RING NUT FOR 3 8 16 SCREW 3 IN 15776 100 box 1 SOCKET CAP SCREW 3 8 16 X 2 5 3 IN 16488 50 box 1 SOCKET CAP SCREW 3 8 24 X 2 5 4 3755700 1 HEXAGONAL JOINT FOR 3 8 16 SCREW 1 2 3 4 ...

Page 16: ...T COMPOSITION 2 3 4 5 REF PART NUMBER QTY DESCRIPTION 2 3457500 1 HEAD WITH RING NUT FOR M3 SCREW 3 3457400 1 ADAPTER FOR M3 SCREW 4 IN 06219 200 box 1 SOCKET CAP SCREW M3X40 12 9 UNI5931 DIN912 5 3466200 1 HEXAGONAL JOINT WITH SPRING FOR M3 SCREW REF PART NUMBER QTY DESCRIPTION 4a 2193500 1 SOCKET CAP SCREW M3X50 12 9 UNI5931 DIN912 On request we can provide a longer screw than the standard one ...

Page 17: ...T COMPOSITION 2 3 4 5 REF PART NUMBER QTY DESCRIPTION 2 3470200 1 HEAD WITH RING NUT FOR M4 SCREW 3 3466300 1 ADAPTER FOR M4 SCREW 4 IN 03023 200 box 1 SOCKET CAP SCREW M4X55 12 9 UNI5931 DIN912 5 3470600 1 HEXAGONAL JOINT WITH SPRING FOR M4 SCREW REF PART NUMBER QTY DESCRIPTION 4a 4186400 1 SOCKET CAP SCREW M4X65 12 9 UNI5931 DIN912 On request we can provide a longer screw than the standard one ...

Page 18: ...W 1 KIT COMPOSITION 2 3 4 5 REF PART NUMBER QTY DESCRIPTION 2 3471800 1 HEAD WITH RING NUT FOR M5 SCREW 3 3471700 1 ADAPTER FOR M5 SCREW 4 IN 03038 200 box 1 SOCKET CAP SCREW M5X55 12 9 UNI5931 DIN912 5 3472000 1 HEXAGONAL JOINT FOR M5 SCREW REF PART NUMBER QTY DESCRIPTION 4a 4285500 1 SOCKET CAP SCREW M5X65 12 9 UNI5931 DIN912 On request we can provide a longer screw than the standard one ...

Page 19: ...W 1 KIT COMPOSITION 2 3 4 5 REF PART NUMBER QTY DESCRIPTION 2 3472200 1 HEAD WITH RING NUT FOR M6 SCREW 3 3472100 1 ADAPTER FOR M6 SCREW 4 IN 13128 200 box 1 SOCKET CAP SCREW M6X55 12 9 UNI5931 DIN912 5 3472500 1 HEXAGONAL JOINT FOR M6 SCREW REF PART NUMBER QTY DESCRIPTION 4a 4285300 1 SOCKET CAP SCREW M6X65 12 9 UNI5931 DIN912 On request we can provide a longer screw than the standard one ...

Page 20: ...W 1 KIT COMPOSITION 2 3 4 5 REF PART NUMBER QTY DESCRIPTION 2 3472700 1 HEAD WITH RING NUT FOR M8 SCREW 3 3472600 1 ADAPTER FOR M8 SCREW 4 IN 21070 100 box 1 SOCKET CAP SCREW M8X60 12 9 UNI5931 DIN912 5 3472900 1 HEXAGONAL JOINT FOR M8 SCREW REF PART NUMBER QTY DESCRIPTION 4a 2192800 1 SOCKET CAP SCREW M8X65 12 9 UNI5931 DIN912 On request we can provide a longer screw than the standard one ...

Page 21: ...TION 2 3 4 REF PART NUMBER QTY DESCRIPTION 2 0329000 1 HEAD WITH RING NUT FOR M10 SCREW 3 IN 03088 100 box 1 SOCKET CAP SCREW M10X60 12 9 UNI5931 DIN912 4 3441800 1 HEXAGONAL JOINT FOR M10 SCREW REF PART NUMBER QTY DESCRIPTION 3a 2428500 1 SOCKET CAP SCREW M10X70 12 9 UNI5931 DIN912 3b 4180100 1 SOCKET CAP SCREW M10X1 25X60 12 9 UNI5931 DIN912 On request we can provide a longer screw than the stan...

Page 22: ... Thread Part No For Size Complete Stud Nose Assembly 8 32 4361900 10 24 4362000 1 4 20 4362100 5 16 18 4362200 M4 3442300 M5 3442400 M6 3442500 M8 3442600 NOSE ASSEMBLY PART NUMBERS OPTIONAL TOOLING For Blind Threaded Stud Installation Kits are sold separately A different kit is required for each thread size The tool is available with different kinds of head assemblies ...

Page 23: ...ND THREADED STUD 8 32 REF PART NUMBER QTY DESCRIPTION 1 4361900 1 KIT FOR BLIND THREADED STUD 8 32 1 KIT COMPOSITION REF PART NUMBER QTY DESCRIPTION 2 2561200 1 HEAD WITH RING NUT FOR 8 32 STUD HOLE Ø 4 25 3 4377000 1 TIE ROD FOR 8 32 STUD 4 3441800 1 HEXAGONAL JOINT 2 3 4 ...

Page 24: ... THREADED STUD 10 32 REF PART NUMBER QTY DESCRIPTION 1 4362000 1 KIT FOR BLIND THREADED STUD 10 32 1 KIT COMPOSITION REF PART NUMBER QTY DESCRIPTION 2 2561300 1 HEAD WITH RING NUT FOR 10 32 STUD HOLE Ø 5 1 3 4376700 1 TIE ROD FOR 10 32 STUD 4 3441800 1 HEXAGONAL JOINT 2 3 4 ...

Page 25: ...HREADED STUD 1 4 20 REF PART NUMBER QTY DESCRIPTION 1 4362100 1 KIT FOR BLIND THREADED STUD 1 4 20 1 KIT COMPOSITION REF PART NUMBER QTY DESCRIPTION 2 4376800 1 HEAD WITH RING NUT FOR 1 4 20 STUD HOLE Ø 6 5 3 4376900 1 TIE ROD FOR 1 4 20 STUD 4 3441800 1 HEXAGONAL JOINT 2 3 4 ...

Page 26: ...EF PART NUMBER QTY DESCRIPTION 1 4362200 1 KIT FOR BLIND THREADED STUD 5 16 18 1 KIT COMPOSITION REF PART NUMBER QTY DESCRIPTION 2 2700500 1 HEAD WITH RING NUT FOR 5 16 18 STUD HOLE Ø 8 1 3 4316200 1 TOOTHED BLOCKING RING NUT 4 4376200 1 TIE ROD FOR 5 16 18 STUD 5 3441800 1 HEXAGONAL JOINT 2 3 4 5 ...

Page 27: ...READED STUD M4 REF PART NUMBER QTY DESCRIPTION 1 3442300 1 KIT FOR BLIND THREADED STUD M4 1 KIT COMPOSITION 2 3 4 REF PART NUMBER QTY DESCRIPTION 2 2561200 1 HEAD WITH RING NUT FOR M4 STUD 3 3441900 1 TIE ROD FOR M4 STUD 4 3441800 1 HEXAGONAL JOINT FOR M4 SOCKET CAP SCREW STUD ...

Page 28: ...READED STUD M5 REF PART NUMBER QTY DESCRIPTION 1 3442400 1 KIT FOR BLIND THREADED STUD M5 1 KIT COMPOSITION 2 3 4 REF PART NUMBER QTY DESCRIPTION 2 2561300 1 HEAD WITH RING NUT FOR M5 STUD 3 3442000 1 TIE ROD FOR M5 STUD 4 3441800 1 HEXAGONAL JOINT FOR M5 SOCKET CAP SCREW STUD ...

Page 29: ...READED STUD M6 REF PART NUMBER QTY DESCRIPTION 1 3442500 1 KIT FOR BLIND THREADED STUD M6 1 KIT COMPOSITION 2 3 4 REF PART NUMBER QTY DESCRIPTION 2 2561400 1 HEAD WITH RING NUT FOR M6 STUD 3 3442100 1 TIE ROD FOR M6 STUD 4 3441800 1 HEXAGONAL JOINT FOR M6 SOCKET CAP SCREW STUD ...

Page 30: ...ART NUMBER QTY DESCRIPTION 1 3442600 1 KIT FOR BLIND THREADED STUD M8 1 KIT COMPOSITION REF PART NUMBER QTY DESCRIPTION 2 2700500 1 HEAD WITH RING NUT FOR M8 STUD 3 4316200 1 TOOTHED BLOCKING RING NUT 4 3442200 1 TIE ROD FOR M8 STUD 5 3441800 1 HEXAGONAL JOINT FOR M8 SOCKET CAP SCREW STUD 2 3 4 5 ...

Page 31: ...PennEngineering www pemnet com 31 Instruction Manual RIV938 ...

Page 32: ...32 PennEngineering www pemnet com Instruction Manual RIV938 SPARE PARTS ...

Page 33: ...1700 1 SPRING 30 4152300 1 FLAT GASKET KIT AND O RING 10 4151800 1 RING NUT 31 4151200 1 O RING KIT 4 PIECES 11 4151900 1 PROTECTION 32 4156900 1 KIT COMPLETE WITH O RING 7 PIECES 12 3761500 1 MOTOR CASING 33 4153400 1 LEVER PIN KIT 13 3761300 1 ROD 34 3235500 1 AIR CONNECTION THREAD 1 4 PLUS 1 4 GAS PLUS ALUMINUM WASHER 14 3096900 1 BALL 35 4157000 1 KIT COMPLETE WITH O RING 8 PIECES 15 4152800 1...

Page 34: ...H SPRING AND WITHOUT TOOTHED RING NUT 3 4172400 1 TOOTHED RING NUT M3 M10 4 4280300 1 SPECIAL TOOTHED RING NUT HOLE Ø 8 SPECIAL TOOTHED RING NUT FOR SOCKET CAP SCREW M8 NO NEED FOR REDUCTION PART NUMBER 3472600 OPTIONAL QUICK KIT COMPLETE WITH SPRING 1 2 3 QUICK KIT COMPLETE WITH SPRING WITHOUT TOOTHED RING NUT TOOTHED RING NUT ASSEMBLED ON THE TOOL 4 Hole Ø 8 ...

Page 35: ...27500 1 BEARING 11 3326900 1 FRONT PLATE 5 3523400 1 ROTOR 12 3763700 1 SPACER 6 3327100 1 FIN 13 3763600 1 CROWN WHEEL 7 3327200 1 ROLLER 14 3763500 1 SNAP RING ORDERING SPARE PARTS Only local authorized dealers are allowed to repair the tool Otherwise contact the ATLAS Technical Assistance Department of PennEngineering where qualified engineers can help to solve any problems COMPLETE MOTOR KIT C...

Page 36: ...t and from sharp objects Remember to remove service or adjustment keys after having making a repair and or adjustment Before disconnecting the compressed air hose from the tool ensure it is not pressurized Disconnect the air supply before cleaning or making tool repairs Air supply must be disconnected before making tool repairs and cleaning When filling with oil only use fluids with the characteri...

Page 37: ...when starting the tool observe the following PNEUMATIC The pneumatic line is connected by a quick release coupling hose to be attached to the air connection thread size 1 4 supplied with the tool The air supply hose must be flexible and must meet the safety requirements of the tool AIR SUPPLY The air supply line must be free from dirt and moisture to prevent early wear of moving components on the ...

Page 38: ...the tool is installed They must know how to act in case of emergency where to find the individual protection means and how to use them correctly Together with the above mentioned requirements the service technicians must also have appropriate technical training MOTOR SCREWING ROTATES NONSTOP When the rotating pin 6 part number 4151500 is broken and you replace it the motor may rotate continuously ...

Page 39: ... unscrew the ring There must be a distance of 060 1 5 mm between the casing and the nut for motor screwing Ø 1 02 26 mm 2 76 70 mm To replace screws you have to carry out the following operations Unscrew the toothed ring 1 from the tool Insert joint 2 Insert screw 3 Insert screw adapter 4 Screw the toothed ring 1 making sure that the screw or tie rod moves freely then try and find the most suitabl...

Page 40: ...form as hardness and therefore some modifications may be necessary or WARNING Pressure force must always be regulated as per maximum thickenss When screwing and unscrewing you will see three rings white yellow and orange White Yellow Orange IMPORTANT Installation force increases when turining to the right Installation force decreases when turining to the left WARNING When the pressure force adjust...

Page 41: ... rivet nut gets stuck or in case you decide that the inserted rivet nut is not the correct one and you have to change it AIR DISTRIBUTOR PRESSURE FORCE REGULATOR WARNING The cycle of unscrewing may not occur when the rivet nut is not mounted on the screw tie rod or the manostat isn t under pressure The manostat can not unscrew if the tool is not under pressure ...

Page 42: ... Instruction Manual RIV938 1 Insert is stuck 2 Keep the trigger pressed and rotate to help loosen 3 If this does not work 4 Disconnect the air hose 5 Insert the Emergency Regulation Pin in the proper holes manually unscrewing the tool ...

Page 43: ...IL The hydraulic circuit needs to be refilled with oil after a continuous use and when you notice a reduction in the tool stroke Proceed as follows see photo at right Disconnect the airline from the tool inlet Remove cap together with relevant washer 27 Put the tool in horizontal position and slowly pour in the hydraulic oil ISO VG 32 type 50 until the circuit is full Screw cap back on together wi...

Page 44: ...embling of all parts of the pressure switch it does not work properly O rings O1 O2 O3 have not been correctly assembled O ring O2 when broken unscrews without making traction O ring O3 makes traction but no unscrew O ring O1 can leak air Consequently it is advisable to replace all 3 o rings ORM 15x1 of the kit ref 41 code 41572 Items 1 and 2 are special order please refer to part numbers REF PART...

Page 45: ...a few tenths to obtain the closure of the ball 14 part number 3096900 Unlike the situation above the shaft is too short and it has to be replaced with a new one fitting it without end float with the air on in order to obtain the closure of the ball 14 part number 3096900 When assembling the quick kit code 4176900 with air off make sure to create an axial space of 1 5mm allowing the pin to move fre...

Page 46: ...ing is at the Customer s full disposal for all enquiries When making inquiries the customer is requested to be absolutely clear and to always refer to this Manual DISMANTLING INSTRUCTIONS DISMANTLING INSTRUCTIONS When disposing the tool you need to separate the plastic parts which are to be disposed of in compliance with current Regulations As for the bulk metal part of the tool simply split up th...

Page 47: ...PennEngineering www pemnet com 47 Instruction Manual RIV938 ...

Page 48: ...48 PennEngineering www pemnet com Instruction Manual RIV938 2013 Rev 713 ...

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