ATLAS PLATINUM PVL140F-EXT Page 1 Installation & Operation Manual Download

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Summary of Contents for PVL140F-EXT

Page 1: ...Replace This With Cover PDF...

Page 2: ...Revised 05 10 2019 Read this entire manual before operation begins Record below the following information which is located on the serial number data plate Serial No Model No Date of Installation...

Page 3: ...ormation 5 Product Identification 8 Packing Transport Storage 9 Product Description 11 Technical Specification 12 Safety 18 Installation 22 Operation And Use 40 Maintenance 43 Troubleshooting 45 Part...

Page 4: ...eading Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators BOLD TYPE Important information WARNING before operating the lift and c...

Page 5: ...his manual Only skilled technicians of AUTHORISED DEALERS or SERVICE CENTERS AUTHORIZED by the manufacturer shall be allowed to carry out lifting transport assembling installation adjustment calibrati...

Page 6: ...e operating the lift operators must be familiar with the position and function of all controls as well as with the machine features shown in the chapter Operation and use 1 4 Warnings Unauthorized cha...

Page 7: ...ion Declaration Of Warranty And Limitation Of Liability The manufacturer has paid proper attention to the preparation of this manual However nothing contained herein modifies or alters in any way the...

Page 8: ...d for a period of 12 months starting from the date of the purchase invoice The warranty will come immediately to an end when unauthorized modifications to the machine or parts of it are carried out Th...

Page 9: ...ft is shown in the figure 1 N 1 base unit packed in a steel frame wrapped up in non scratch material including all accessories and the package of power unit The package weight is about 4100 lbs If req...

Page 10: ...and in low humidity at a temperature between 10 C and 40 C Stacking is not recommended the package s narrow base as well as its considerable weight and size make it difficult and hazardous 3 4 Deliver...

Page 11: ...two platforms the power side platform 3 with the hydraulic cylinder included and the off side platform 4 and two beams the front beam 5 and the rear bean 6 anchored to the ground by means of the colu...

Page 12: ...40 1 8 3559mm Raised time 66s Noise level 80 dB A 1m Rated pneumatic pressure 6bar 8bar Working temperature 5 C 40 C Average weight of package 4400 lbs 2000kg 5 2 Electric Motor Voltage 208V 240V 50Hz...

Page 13: ...Technical Specification 13 PVL14OF EXT 5 3 Pump Type Gear Flow rate 2 5 cm3 g Continuous working pressure 160 bar Figure 3 Lift Layout...

Page 14: ...ss The oil with features similar to those shown in the table is recommended Test standards Features Value ASTM D 1298 Density 20 C 0 8 kg l ASTM D 445 Viscosity 40 C 32 cSt ASTM D 445 Viscosity 100 C...

Page 15: ...Specification 15 PVL14OF EXT Figure 5 Hydraulic Plan 1 Oil filter 6 Manual lowering valve 2 Gear pump 7 Startup valve 3 Motor 8 Flow restrictor 4 Non return valve 9 Hydraulic cylinder 5 Pressure overl...

Page 16: ...itch wire 3 from pushbutton switch to black motor wire 7 To install power unit with relay Connect L1 incoming power line to black relay wire 6 black pushbutton wire 9 Connect L2 incoming power line to...

Page 17: ...ication 17 PVL14OF EXT Figure 7 Pneumatic Plan Filter regulator must be equipped on the air circuit and the air pressure is to be set at 6 8bar Filter regulator is not supplied by the manufacturer if...

Page 18: ...hicle during working is only admitted when the vehicle is lifted and runways are not running Never use the lift when safety devices are off line People the lift and the vehicles lifted can be seriousl...

Page 19: ...ing of runways and vehicles personnel must not be within the area covered by the lowering trajectory The operator must be sure no one is in danger before operating the lift Fig 8a Fig 8b Fig 8c 6 4 Ri...

Page 20: ...s next to the lift are well and uniformly lit according to local regulations 6 8 Risks Of Breaking Component During Operation Materials and procedures suitable for the designed parameters of the lift...

Page 21: ...o prevent excessive weight The maximum pressure valve has been preset by the manufacturer to a proper pressure DO NOT try to adjust it to overrun the rated lifting capacity Automatic mechanical back u...

Page 22: ...Medium Flat Screwdriver Medium Crescent Wrench Tape measure 7 2 Checking For Room Suitability The lift has been designed to be used in covered and sheltered places The place of installation must not...

Page 23: ...Rear Beam It is important to position the power side runway with the hydraulic cylinder on the same side as the power unit location Elevate runways off the floor with blocks of wood to prevent any da...

Page 24: ...ble Routing Diagram With the openings in the rear beam side lined up with the runway ends align the bolt holes in top of the beam with the slots in the runway ends Bolt the runway to the rear beam usi...

Page 25: ...s into the thread stud of the latch rack Adjust the nuts down the thread stud until the nut and the top plate are flush Install the pulley and the nylon spacers on the rear beam as shown in fig 18 Rai...

Page 26: ...attention that the latch rack is offset from the center line of the thread stud It should be oriented toward the back of the column from the center line of the thread stud Secure the bottom of the la...

Page 27: ...opening of the beam should be lined up with the pulleys in the runway end If the beam is not level with the column put the shims between the carriage and the block to make the beam level as shown in...

Page 28: ...ll each cable to the column top plate using the nuts and washers as shown in fig 24 7 10 Anchoring Columns Before proceeding install the space bar and bolt it on the runways as shown in fig 25 to help...

Page 29: ...Installation 29 PVL14OF EXT Figure 26 Square And Diagonal Measurement...

Page 30: ...red enough threads are left exposed If shimming is required insert the shims as necessary around the anchor bolts Check the columns for plumb Re shim if necessary With the shims and anchor bolts in pl...

Page 31: ...ke sure to keep the hose and fittings clean from dust Clean the hoses and fittings Inspect all threads for damage and make sure that all hose fittings are in good condition Route the hoses as shown Ti...

Page 32: ...8bar The pneumatic supply at site to which the pneumatic system of the lift is connected must be equipped with a servicing unit composed of water separator lubricator and pressure reducer These devic...

Page 33: ...tion of the phases is right The power unit must be kept dry It is strictly forbidden to use 60Hz motor on 50Hz power supply Never operate the motor on the power less than 208V Motor damage may occur M...

Page 34: ...s full 7 16 Final Installation 7 16 1 Runway Leveling Adjustment Runways must be leveled side to side front to rear The maximum tolerance cannot be over 1 5mm Raise the lift off all latches until the...

Page 35: ...ted 7 17 1 General Checks Make sure to check that the columns are plumb Make sure to check the lift anchored to the ground and all anchor bolts tightened Make sure to check the electrical system feedi...

Page 36: ...stment 7 17 3 Safety Lock For Proper Installation Check to make sure that all air hoses are connected properly and the air pressure is set to 6 8bar Check to make sure that the control valve for prope...

Page 37: ...ee complete cycles of lowering with the vehicle loaded and lifting and Repeat the checks provided for by 7 15 Check no strange noise during lifting and lowering If the runways weren t leveled readjust...

Page 38: ...bris Raise the lift up off the ground so that the jacking beam is off the ground Check the clearance and movement of the jacking beam by sliding it forward and rearward on the rails Check all rollers...

Page 39: ...ing the jack to the first lock position about 444mm high and then raising the jack to clear off the lock and in the meantime flipping the lock release handle up off the lock Check for the second lock...

Page 40: ...s ensure that all latches are engaged well before any attempt is made to work on or near the vehicle Never leave the lift in an elevated position unless the safeties are engaged If an anchor bolt beco...

Page 41: ...e press the lowering handle in the meantime to lower the lift to the desired height under its weight and the load lifted until the handle is released Lift operation can be summarized into three steps...

Page 42: ...owering Be sure the safety area is free of people and objects Raise the lift high enough by pushing the lifting button to clear off the locks Lower the lift by pressing both the air control valve and...

Page 43: ...refer to documents supplied by the manufacture or dealer to carry out maintenance Before carrying out any maintenance or repair on the lift disconnect the power supply padlock the general switch and k...

Page 44: ...Check columns for square ness and plumb Check steel cable tension adjust if necessary Check all lifting pads replace if necessary Lubricate sliders with grease Lubricate all pivot pins Check the hydra...

Page 45: ...operation Replace if needed The lowering valve does not close Check and clean if dirty or replace if faulty The suction tube or pump filter is dirty Check and clean if needed Presence of air in the h...

Page 46: ...List Figure 37 General Part List General Part List Item Part Number Description Qty 1 Z72D110200A Power side column 1 2 Z72D110200B Front column 1 3 Z72B110100 Rear column 2 4 Z72D220000 Front beam A...

Page 47: ...t M20 8 21 0201061 Screw M12X30 16 22 0205013 Washer D 12 24 23 0208009 Locking washer D 12 16 24 0203023 Nut M12 8 25 0206025 Screw M5X18 16 26 0203031 Nut M5 16 27 0213035 Split pin 4X30 8 28 021200...

Page 48: ...Qty 1 Z72D311000L Runway weldment 1 2 Z72B220005 Fastening plate B 2 3 Z72B210002 Cable pulley 5 4 Z72B310001 Pulley shaft 2 5 Z72B310002 Cylinder pin 1 6 Z72B310003 Nylon washer 5 7 Z72D310004 Nylon...

Page 49: ...20 4 24 0205011 Washer D 10 4 25 0208007 Locking washer D 10 4 26 0204019 Jam nut M33X2 1 27 0203038 Nut M33X2 1 28 0207036 Screw M8X20 4 29 0201013 Screw M6X16 8 30 0203035 Nut M6 8 31 0206032 Screw...

Page 50: ...Part List 50 PVL14OF EXT Figure 39 Off Side Runway Assembly...

Page 51: ...Z72D310300 Recess spacer 1 8 Z72D310400 Rear slipping plate 1 9 Z72D841000 Plate stop pin 2 10 Z72B210002 Cable pulley 2 11 Z72B220005 Fastening plate B 2 12 Z72B310001 Pulley shaft 2 13 J63A332000 Ny...

Page 52: ...Pulley shaft 1 2 Z72B210002 Cable pulley 1 3 Z72B210003 Nylon spacer 2 4 Z72B210004 Safety latch 1 5 Z72B210005 Nylon roller 1 6 Z72B210006 Latch shaft 1 7 Z72B210007 Pin 2 8 Z72B210008 Fastening plat...

Page 53: ...Washer D 20 2 18 0212013 Seeger D 10 1 19 0213035 Split pin 4X30 2 20 0201026 Screw M8X16 2 21 0205008 Washer D 8 2 22 0201059 Screw M10X16 2 23 0210058 Bush 2012 SF 1 1 24 0306333 Latch release cylin...

Page 54: ...1 Z72D231000 Beam B weldment 1 2 Z72D220013 Pulley cover 1 3 Z72D222000 Cable slack lever 1 4 Z72B210001 Pulley shaft 1 5 Z72B210002 Cable pulley 1 6 Z72B210003 Nylon spacer 2 7 Z72B210004 Safety latc...

Page 55: ...rew M8X16 2 17 0205022 Washer D 20 2 18 0205008 Washer D 8 2 19 0212013 Seeger D 10 1 20 0213035 Split pin 4X30 2 21 0205006 Washer D 6 3 22 0210052 Bush 4020 SF 1 1 23 0306333 Latch release cylinder...

Page 56: ...ever 2 3 Z72B210001 Pulley shaft 2 4 Z72B210002 Cable pulley 2 5 Z72B210003 Nylon spacer 4 6 Z72B210004 Safety latch 2 7 Z72B210005 Nylon roller 2 8 Z72B210006 Latch shaft 2 9 Z72B210007 Pin 4 10 Z72B...

Page 57: ...sher D 10 4 20 0205006 Washer D 6 6 21 0213044 Split pin 2X20 4 22 0205022 Washer D 20 4 23 0213035 Split pin 4X30 4 24 0201022 Screw M8X12 4 25 0205008 Washer D 8 4 26 0207041 Screw M8X12 8 27 021005...

Page 58: ...Part List 58 PVL14OF EXT Figure 43 Steel Cable Assembly...

Page 59: ...Assembly Item Part Number Description Qty 1 Z72D850100L Steel cable A L 10075 1 2 Z72D850200L Steel cable B L 5535 1 3 Z72D850300L Steel cable C L 11855 1 4 Z72D850400L Steel cable D L 4085 1 5 02050...

Page 60: ...14OF EXT Figure 44 Hydraulic Line Hydraulic Line Item Part Number Description Qty 1 0306065 Rotation union 8 1 4 1 2 0306096 Rilsan hose 8X5 5 L 2600 1 3 0303002 90 fitting 1 4 1 4 ZW4500 Hydraulic ho...

Page 61: ...elease Valve Assembly Latch Release Valve Assembly Item Part Number Description Qty 1 Z72B110207 Motor bracket 1 2 0306258 Air control valve 1 3 0305014 Plug 1 8 1 4 0206018 Screw M4X30 2 5 0306045 Qu...

Page 62: ...Qty 1 0301030 Air pedal pump 1 2 J07B110000 Jack base 1 3 0211015 Seeger D 8 4 4 J07B100100 Wheel 4 5 0511172 Nylon bush 1010 4 6 J07B100001 Wheel shaft 4 7 0511173 Nylon pin 8 8 J07B120000 Base exten...

Page 63: ...shaft 1 26 J07BY63000 Jack hydraulic cylinder 1 27 0209002 Screw M6X10 3 28 J07B000006 Cylinder lower shaft 1 29 0206069 Screw M10X20 2 30 J07B000008 Washer 2 31 0210086 Bush SF 1 2012F 4 32 J07B0000...

Page 64: ...Line Jack Hydraulic Cylinder Unit And Line Item Part Number Description Qty 1 ZY1090 Hose 1 4 L 1090 1 2 0306112 Quick union 8 1 4 1 3 0303020 45 union 1 4 0307022 Parachute valve 1 4 1 5 J07BY63100 C...

Page 65: ...d Line Item Part Number Description Qty 8 8240TX 63 3 Cylinder guiding cover 1 9 0306087 Silencer 1 8 1 10 0311005 Scraper 30X38X5 6 5 1 11 0305007 Guiding ring 30X10X2 5 1 12 0309022 O ring 24X2 4 1...

Page 66: ...anship but does not cover normal maintenance or adjustments damage or malfunction caused by improper handling installation abuse misuse negligence carelessness of operation or normal wear and tear In...

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ATLAS PLATINUM PVL140F-EXT, Installation & Operation Manual

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