6
Maintenance
6.1
Maintenance warnings
Warnings
Before starting any maintenance or repairs:
•
Stop the compressor. Close the air outlet valve.
•
Press the test buttons on top of the electronic water drains to depressurize the air
system.
•
Press the emergency stop button (S2).
•
Open the isolating switch (customer's installation) to switch off the voltage to the
compressor.
Warranty-Product Liability
Use only Atlas Copco authorized genuine parts. Any damage or malfunction caused by the use of unauthorized
parts is not covered by Warranty or Product Liability.
6.2
Preventive maintenance schedule
Regular service operations
To ensure safe operation and long service life, carry out following operations at the interval (period or running
hours) which comes first. The "longer interval" checks must also include the "shorter interval" checks.
The local Atlas Copco Customer Centre may overrule the maintenance schedule depending on the
environmental and working conditions of the compressor.
Period
Running hours
Operation
--
At initial start
Check the pressure differential of the rotor
compartments of the integrated dryer. Adjust if
necessary.
Daily
8
Check readings on display.
Daily
8
Check that condensate is discharged during
loading.
Daily
--
Check oil level. Before starting, the level should be
in the middle of the sight-glass.
Weekly
50
Check that the moisture indicator of the integrated
dryer shows blue.
Monthly
--
On Full-Feature ND compressors and Full-Feature
compressors with Low load option, check that air is
purged from the low load system. Clean nozzle if
necessary.
3-monthly
--
Clean compressor.
3-monthly
--
Check for possible leaks.
3-monthly
500
Check coolers, clean if necessary.
Instruction book
11
5
Summary of Contents for ZR-55
Page 12: ...General view of ZR 55 up to ZR 90 Full Feature with Energy Recovery Instruction book 11 ...
Page 13: ...Front view of ZR 55 up to ZR 90 Pack Instruction book 12 ...
Page 15: ...Views of ZT General view of ZT 55 up to ZT 90 Pack Instruction book 14 ...
Page 16: ...General view of ZT 55 up to ZT 90 Full Feature General view Instruction book 15 ...
Page 21: ...Flow diagram ZR Full Feature Instruction book 20 ...
Page 22: ...Flow diagram ZR Full Feature ND and ZR Full Feature with Low Load option Instruction book 21 ...
Page 23: ...Flow diagram ZT Instruction book 22 ...
Page 24: ...Flow diagram ZT Full Feature Instruction book 23 ...
Page 27: ...2 3 Condensate drain system Flow diagram ZR Instruction book 26 ...
Page 33: ...Flow diagram ZR Full Feature Instruction book 32 ...
Page 34: ...Flow diagram ZT Instruction book 33 ...
Page 41: ...Electric cabinet Typical example Typical example Instruction book 40 ...
Page 42: ...Drive motor M1 Drive motor M1 Instruction book 41 ...
Page 74: ...4 Installation 4 1 Dimension drawings Dimension drawing ZR Pack Instruction book 73 ...
Page 75: ...Dimension drawing ZR Pack with energy recovery Instruction book 74 ...
Page 76: ...Dimension drawing ZR Full Feature Instruction book 75 ...
Page 77: ...Dimension drawing ZR Full Feature with energy recovery Instruction book 76 ...
Page 78: ...Dimension drawing ZT Pack Instruction book 77 ...
Page 82: ...Installation proposal ZR Full Feature with energy recovery Instruction book 81 ...
Page 83: ...Installation proposal ZT Pack Instruction book 82 ...
Page 87: ...Instruction book 86 4 4 PANEL GA ZR 55 90 PACK ...
Page 88: ...Instruction book 87 ...
Page 89: ...Instruction book 88 ...
Page 90: ...Instruction book 89 ...
Page 100: ...Position of silica gel bags on ZT compressors Instruction book 99 ...
Page 102: ...Instruction book 101 ...
Page 122: ...7 2 Oil and oil filter change Control panel Oil system components ZR Instruction book 121 ...
Page 137: ...Instruction book 136 ...
Page 138: ...www atlascopco com ...