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Atlas Copco GA15, Instruction Book

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Atlas Copco GA15 Instruction Book Download Page 165

17

Pressure equipment directives

Components subject to 97/23/EC Pressure Equipment Directive

Compressor type

Part number

Description

PED class

GA 15 up to GA 26

6211 1115 69
2200 9507 63
2202 8410 01

Safety valve

IV

Component

Description

Approval

Volume

Design
pressure

Design
temperature

PED class

1625 4815 01 Oil separator

vessel

 

29 l

15 bar

-10 / 120 °C

SPV

2204 1005 01 Air receiver

CE

500 l

16 bar

-10 / 120 °C

SPV

2204 1005 03 Air receiver

ASME/CRN

500 l

200 psi

-10 / 120 °C

 

2204 1005 02 Air receiver

DIR

500 l

1400 kPa

-10 / 120 °C

 

Component

Description

Minimum wall thickness

Inspection
frequency (1)

1625 4815 01

Oil separator vessel

See the declaration of the
manufacturer of the vessel

10 years

2204 1005 01
2204 1005 02
2204 1005 03

Air receiver
Air receiver
Air receiver

See the declaration of the
manufacturer of the vessel
See the declaration of the
manufacturer of the vessel
See the declaration of the
manufacturer of the vessel

1 year

(1) The minimum wall thickness must be respected at all times. Inspection techniques such as ultrasonic or
X-ray are equivalent to hydrostatic testing for this equipment.

The compressors conform to PED smaller than category II.

Instruction book

2920 7140 90

163

Summary of Contents for GA15

Page 1: ...Atlas Copco Oil injected rotary screw compressors GA 15 GA 18 GA 22 GA 26 Instruction book ...

Page 2: ......

Page 3: ... copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings This instruction book is valid for CE as well as non CE labelled machines It meets the requirements for instructions specified by the applicable European directives as identified in the Declaration of Conformity 2014 11 No 2920 7140 90 www atlascopco com...

Page 4: ...6 4 Electrical system 21 5 Electrical diagrams 22 6 Air dryer 23 7 Elektronikon controller 24 7 1 ELEKTRONIKON REGULATOR 24 7 2 CONTROL PANEL 25 7 3 ICONS USED ON THE DISPLAY 26 7 4 MAIN SCREEN 28 7 5 SHUTDOWN WARNING 29 7 6 SHUTDOWN 29 7 7 SERVICE WARNING 31 7 8 SCROLLING THROUGH ALL SCREENS 32 7 9 CALLING UP OUTLET AND DEWPOINT TEMPERATURES 36 7 10 DIGITAL INPUTS 37 7 11 CALLING UP RUNNING HOURS...

Page 5: ...UNIT OF TEMPERATURE 48 7 24 CALLING UP MODIFYING UNIT OF PRESSURE 48 7 25 ACTIVATING AUTOMATIC RESTART AFTER VOLTAGE FAILURE 48 7 26 SELECTION BETWEEN Y D OR DOL STARTING 49 7 27 CALLING UP MODIFYING LOAD DELAY TIME 49 7 28 CALLING UP MODIFYING MINIMUM STOP TIME 50 7 29 ACTIVATING PASSWORD PROTECTION 50 7 30 ACTIVATE LOAD UNLOAD REMOTE PRESSURE SENSING 51 7 31 CALLING UP MODIFYING PROTECTION SETTI...

Page 6: ... INFO MENU 96 8 18 WEEK TIMER MENU 97 8 19 TEST MENU 106 8 20 USER PASSWORD MENU 107 8 21 WEB SERVER 108 8 22 PROGRAMMABLE SETTINGS 116 9 Installation 120 9 1 DIMENSION DRAWINGS 120 9 2 INSTALLATION PROPOSAL 121 9 3 ELECTRICAL CONNECTIONS 123 9 4 PICTOGRAPHS 125 10 Operating instructions 127 10 1 INITIAL START UP 127 10 2 STARTING 127 10 3 DURING OPERATION 128 10 4 STOPPING 131 10 5 TAKING OUT OF ...

Page 7: ... OIL AND OIL FILTER CHANGE 140 12 4 OIL SEPARATOR CHANGE 141 12 5 COOLERS 141 12 6 SAFETY VALVES 142 12 7 DRYER MAINTENANCE INSTRUCTIONS 143 13 Problem solving 144 14 Technical data 147 14 1 READINGS ON DISPLAY 147 14 2 ELECTRIC CABLE SIZE AND MAIN FUSES 148 14 3 MOTOR OVERLOAD RELAY SETTINGS 151 14 4 DRYER SWITCHES 152 14 5 REFERENCE CONDITIONS AND LIMITATIONS 153 14 6 COMPRESSOR DATA 153 14 7 TE...

Page 8: ...15 Instructions for use 161 16 Guidelines for inspection 162 17 Pressure equipment directives 163 18 Declaration of conformity 164 Instruction book 6 2920 7140 90 ...

Page 9: ... the voltage Depressurize the compressor Lock Out Tag Out LOTO Open the power isolating switch and lock it with a personal lock Tag the power isolating switch with the name of the service technician On units powered by a frequency converter wait 10 minutes before starting any electrical repair Never rely on indicator lamps or electrical door locks before maintenance work always disconnect and chec...

Page 10: ...essor to the aftercooler or air net is free to expand under heat and that it is not in contact with or close to flammable materials 9 No external force may be exerted on the air outlet valve the connected pipe must be free of strain 10 If remote control is installed the machine must bear a clear sign stating DANGER This machine is remotely controlled and may start without warning The operator has ...

Page 11: ...r Precautions during operation 1 Never touch any piping or components of the machine during operation 2 Use only the correct type and size of hose end fittings and connections When blowing through a hose or air line ensure that the open end is held securely A free end will whip and may cause injury Make sure that a hose is fully depressurized before disconnecting it 3 Persons switching on remotely...

Page 12: ...vance of the normal caution and care required for installation operation maintenance and repair even if not expressly stated will be disclaimed by the manufacturer Precautions during maintenance or repair 1 Always use the correct safety equipment such as safety glasses gloves safety shoes etc 2 Use only the correct tools for maintenance and repair work 3 Use only genuine spare parts for maintenanc...

Page 13: ...ng them e g when steam cleaning 19 Make sure that all sound damping material and vibration dampers e g damping material on the bodywork and in the air inlet and outlet systems of the compressor is in good condition If damaged replace it by genuine material from the manufacturer to prevent the sound pressure level from increasing 20 Never use caustic solvents which can damage materials of the air n...

Page 14: ...hind the door panel The compressors are available in two versions the floor mounted version and the receiver mounted version Each of these versions can be supplied without integrated air dryer the Pack version or with integrated air dryer the Full Feature version GA Pack Front view GA 15 P floor mounted ER Elektronikon controller OT Oil separator tank S3 Emergency stop button AF Air filter E Compr...

Page 15: ... receiver GA Full Feature GA Full Feature FF compressors are provided with an air dryer integrated in the canopy The dryer removes condensate from the compressed air by cooling the air to near freezing point and automatically draining the condensate Floor mounted compressors are directly installed on the floor Instruction book 2920 7140 90 13 ...

Page 16: ...on controller OT Oil separator tank S3 Emergency stop button AF Air filter DR Dryer AV Air outlet valve On the receiver mounted version the compressor is mounted on a large air receiver AR of 500 l 125 gal 4 5 cu ft Instruction book 14 2920 7140 90 ...

Page 17: ...Front view GA 15 FF receiver mounted ER Elektronikon controller AR Air receiver S3 Emergency stop button AV Air outlet valve Dm Manual drain air receiver DR Dryer Instruction book 2920 7140 90 15 ...

Page 18: ...3 Operation Flow diagrams Flow diagram GA Pack A Intake air C Oil B Air oil mixture D Wet compressed air Instruction book 16 2920 7140 90 ...

Page 19: ...agraph Oil flow hereafter flows into the oil tank OT where the air is separated from the oil The compressed air is discharged via minimum pressure valve Vp and air cooler Ca On compressors without integrated dryer the air flows directly to the outlet valve AV On compressors with integrated dryer the air flows through air dryer DR before it is discharged through outlet valve AV See section Air drye...

Page 20: ...ove downwards and inlet valve IV to open fully Result air delivery is 100 the compressor runs loaded If the air consumption is less than the air output of the compressor the net pressure increases When the net pressure reaches the unloading pressure solenoid valve Y1 is de energized The pressure above unloading valve blow off valve UV is released to atmosphere and the space above valve UV is no lo...

Page 21: ...l system is provided with a thermostatic bypass valve BV When the oil temperature is below its set point bypass valve BV shuts off the supply to oil cooler Co and the oil cooler is bypassed Thermostatic bypass valve BV starts opening the supply from cooler Co when the oil temperature has increased to the set point At approximately 15 C 27 F above the set point all the oil flows through the oil coo...

Page 22: ...nits the dryer is equipped with an electronic drain 1 The electronic drain is provided with an automatic drain outlet Da Tank mounted units are provided with an additional manual drain on the air receiver Instruction book 20 2920 7140 90 ...

Page 23: ...Reference Designation F1 6 Fuses K5 Auxiliary relay F21 Overload relay compressor motor K11 Auxiliary contactor for dryer only on Full Feature compressors K21 Line contactor K22 Star contactor K23 Delta contactor Q15 Circuit breaker fan motor T1 T2 Transformers 1X0 Terminal strip voltage supply 1X1 Terminal strip motor 1X5 Terminal strip Control circuit PE Earth terminal Instruction book 2920 7140...

Page 24: ...5 Electrical diagrams The complete electrical diagram can be found in the electric cubicle Instruction book 22 2920 7140 90 ...

Page 25: ...ir The condensate is automatically drained The cold dried air flows through heat exchanger 10 where it is warmed up by the incoming air Refrigerant circuit Refrigerant compressor 1 delivers hot high pressure refrigerant gas which flows through condenser 2 where most of the refrigerant condenses The liquid refrigerant flows through dryer filter 8 to capillary tube 7 The refrigerant leaves the capil...

Page 26: ...unt The regulator stops the compressor whenever possible to reduce the power consumption and restarts it automatically when the net pressure decreases If the expected unloading period is to short the compressor is kept running to prevent too short stand still periods Protecting the compressor Shutdown If the compressor element outlet temperature exceeds the programmed shutdown level the compressor...

Page 27: ...e voltage is restored after voltage failure This function is deactivated in compressors leaving the factory If desired the function can be activated Consult the Atlas Copco Customer Centre If activated and if the regulator was in the automatic operation mode the compressor will automatically restart when the supply voltage to the module is restored 7 2 Control panel Detailed description Control pa...

Page 28: ...tion LED 3 goes out 12 Scroll buttons Use these buttons to scroll through the menu 13 Enter button Use this button to confirm the last action 14 Escape button Use this button to go to previous screen or to end the current action 7 3 Icons used on the display Function Icon Description Compressor status When the compressor is stopped the icon stands still When the compressor is running the icon is r...

Page 29: ...ure unit bar Temperature unit Temperature unit Hours always shown together with seconds Percent The value shown must be multiplied by 10 to get the actual value The value shown must be multiplied by 100 to get the actual value The value shown must be multiplied by 1000 to get the actual value Motor overload Element outlet temperature Filter Instruction book 2920 7140 90 27 ...

Page 30: ...he voltage is switched on the first screen is a test screen The next screen is the Main screen shown automatically The Main screen shows The compressor status by means of pictographs The air outlet pressure Always consult Atlas Copco if the pressure on the display is preceded by a t Instruction book 28 2920 7140 90 ...

Page 31: ...h off the voltage inspect the compressor and remedy if necessary The warning message will disappear as soon if the warning condition disappears 7 6 Shutdown Description The compressor will be shut down in following circumstances In case the temperature at the outlet of the compressor element exceeds the programmed shutdown level detected by temperature sensor TT11 or by temperature switch TSHH11 I...

Page 32: ...n with shutdown indication element outlet temperature The related pictograph will appear flashing Press Scroll buttons 12 until the actual compressor element outlet temperature appears Shutdown screen element outlet temperature The above screen shows that the temperature at the outlet of the compressor element is 115 C Actions Switch off the voltage and remedy the problem cause After remedying and...

Page 33: ...on Actions Switch off the voltage and remedy the problem cause In case of incorrect phase sequence reverse two phases of the supply cable If the additional temperature switch TSHH21 has tripped you must contact the Atlas Copco customer centre After remedying and when the shutdown condition has disappeared switch on the voltage and restart the compressor The shutdown message will disappear automati...

Page 34: ...ons In the example above carry out all service operations belonging to the 8000 running hours interval as well as those belonging to the 4000 running hours interval The setting of the service timer can be changed in function of the operating conditions See section Preventive Maintenance schedule After servicing reset the service timer See section Calling up resetting the service timer 7 8 Scrollin...

Page 35: ...p loading hours d 5 Load relay x1 or x 1000 See section Calling up Calling up load relay d 6 Service timer reading hrs or x 1000 hrs See section Calling up resetting the service timer d 7 Actual software version Parameter screens Designation Related topic P 1 Selection between local remote or LAN control See section Selection between Local Remote or LAN control P 2 Setting a node ID for LAN contro...

Page 36: ...assword protection P 14 Remote pressure sensing See section Activate Load Unload remote pressure sensing P 15 Y D time Indicates the time s between Y and D P 16 Number of motor starts per day Limits the maximum number of starts per day P 17 Unload to stop time Defines the time the compressor must run unloaded before it can stop Parameters P 15 P 16 and P 17 are only reachable after entering a code...

Page 37: ...on Ref Description 1 Compressor outlet pressure 16 Pressure band setting 2 Compressor outlet temperature 17 Service timer settings 3 Dewpoint temperature 18 Temperature unit 4 Digital input status 19 Unit pressure Instruction book 2920 7140 90 35 ...

Page 38: ...ttings 10 Service timer reading 25 Remote pressure sensing 11 Actual program version 26 Protections 12 LAN selection 27 Display test 13 Settings node ID 28 Safety valve test 14 IP settings 15 Pressure band selection 7 9 Calling up outlet and dewpoint temperatures Control panel Starting from the Main screen Press Scroll button 12 The outlet temperature will be shown Instruction book 36 2920 7140 90...

Page 39: ... to scroll downwards or upwards through the screens 7 10 Digital inputs Control panel Starting from the Main screen press Scroll button 12 until d In is shown and then press the Enter button 13 A screen similar to the following appears The screen shows from left to right the status of the emergency stop contact and the compressor motor overload protection 1 contact closed 0 contact open Instructio...

Page 40: ...load relay 0 Overload protection tripped 1 No problem 7 11 Calling up running hours Control panel Starting from the Main screen Press Scroll button 12 until d 1 is shown and then press Enter button 13 The screen shows the unit used x1000 hrs and the value 11 25 the running hours of the compressor are 11250 hours Instruction book 38 2920 7140 90 ...

Page 41: ...ollowing appears This screen shows the number of motor starts x 1 or if x1000 lights up x 1000 In the above example the number of motor starts is 10100 7 13 Calling up module hours Control panel Starting from the Main screen press Scroll button 12 until d 3 is shown and then press Enter button 13 A screen similar to the following appears Instruction book 2920 7140 90 39 ...

Page 42: ...ter button 13 The screen shows the unit used hrs or x1000 hrs and the value 1755 the compressor has been running loaded during 1755 hours 7 15 Calling up load relay Starting from the Main screen Press Scroll button 12 until d 5 is shown and then press Enter button 13 This screen shows the number of unload to load actions x 1 or if x1000 lights up x 1000 In the above example the number of unload to...

Page 43: ...n 1191 hours since the previous service Resetting the service timer After servicing see section Service warning the timer has to be reset Scroll to register screen d 6 and press Enter button 13 The reading e g 4000 will appear Press Enter button 13 and if a password is set enter the password The icon will flash indicating that resetting is possible Press Enter button 13 to reset the timer to 0 000...

Page 44: ... Centre to activate remote control 7 18 Calling up modifying CAN address control Calling up Starting from the main screen press the Scroll button 12 until P 2 is shown and then press Enter button 13 If necessary enter the password The next screen shows that the function is ON or OFF Press the Enter button 13 to change this mode Use the Scroll buttons 12 to select On or OFF and press Enter to progr...

Page 45: ...n act as a Mk IV controller a previous version of the controller To set the channels go to the screen where the node ID is visible Press the Scroll button down 12 The following screen appears Press the Enter button 13 to modify the setting The utmost left value will blink Change this value by using the Scroll buttons 12 Press the Enter button 13 to confirm Change the other values in the same way a...

Page 46: ...to OFF Use the Scroll buttons Up or Down 12 to scroll between the items in this list IP for IP address Sub for Subnetmask or GAtE for Gateway Modification Press the Enter button 13 and if necessary enter the password The first digits are blinking Use the Scroll buttons Up or Down 12 to modify the settings and press Enter 13 to confirm Modify the next digits the same way The standard IP address is ...

Page 47: ...7 20 Calling up modifying pressure band settings Calling up the settings Instruction book 2920 7140 90 45 ...

Page 48: ...e desired pressure band The load level of the selected pressure band appears Button 12 can be used to scroll to the unload level Loading pressure Unloading pressure Press Enter button 13 to modify the load level value starts blinking A password may be required Use Scroll buttons 12 to change the loading pressure Press Enter button 13 to program the new values or press the Escape button 14 to cance...

Page 49: ... band Press Enter button 13 to confirm or the Escape button 14 to cancel 7 22 Calling up modifying service timer settings Control panel Starting from the Main screen Press Scroll button 12 until P 6 is shown and then press Enter button 13 the setting of the service timer is shown in hrs hours or x1000 hrs hours x 1000 Example 4000 hrs means the timer is set at 4000 running hours Press Enter button...

Page 50: ...g from the Main screen Press Scroll button 12 until P 08 and the possible settings are shown Mpa psi and bar Press Enter button 13 and the actually used unit is shown Press Enter button 13 unit starts blinking and use the Scroll buttons 12 to select another unit of pressure Press Enter button 13 to program the new unit of pressure Press the escape button 14 to return to the parameter screens 7 25 ...

Page 51: ...Line For obvious reasons this parameter must normally not be altered Therefore it can only be modified after entering a secure code Consult Atlas Copco if the parameter is to be changed Example of Y D setting 7 27 Calling up modifying load delay time Control panel Starting from the Main screen press Scroll button 12 until P 11 and the compressor load pictograph is shown and press the Enter button ...

Page 52: ... the Enter button 13 This screen shows the minimum stop time 20 and the unit s seconds To modify this value press the Enter button 13 The value starts blinking and Scroll buttons 12 can be used to modify this value Press Enter button 13 to program the new value The minimum and maximum values depend on the parameters 7 29 Activating password protection Important settings such as the setting of the ...

Page 53: ...e the password carefully 7 30 Activate load unload remote pressure sensing Starting from the Main screen Press the Scroll button 12 until P 14 appears Press the Enter button 13 The function of this screen is to activate the remote load unload relay To be able to activate this remote Load Unload functionality a physical digital input with function Load Unload is required Once this parameter is acti...

Page 54: ...emperature pictograph shows the element outlet temperature protections Pr combined with the dew point temperature pictograph shows the dew point temperature protections Pr combined with the ambient temperature pictograph shows the ambient temperature protections Following protection settings are available A low warning level shown on the display as AL L A high warning level shown on the display as...

Page 55: ...rature shutdown level Sd H become visible Use Scroll keys 12 to move between the warning level AL and the shutdown level Sd press the Enter button 13 to modify the value An optional password may be required the value starts blinking and Scroll buttons 12 can be used to modify the value Press the Enter button 13 to program the new value Programmable settings can only be modified within allowed limi...

Page 56: ...etting started If the compressor is equipped with a SMARTBOX the network connection of the Elektronikon is already in use To allow the web server functionality the network cable that is connected to the SMARTBOX should be unplugged and replaced by the cable of the company network If both the web server functionality and SMARTBOX are required please contact your local Atlas Copco Customer Centre fo...

Page 57: ...uration of the network card in Windows XP Go to My Network places 1 Click on View Network connections 1 Select the Local Area connection 1 which is connected to the controller Instruction book 2920 7140 90 55 ...

Page 58: ...d After selecting TCP IP click on the Properties button 2 to change the settings Use the following settings IP Address 192 168 100 200 Subnetmask 255 255 255 0 Click OK and close network connections Configuration of the web server Configure the web interface for Internet Explorer Open Internet Explorer and click on Tools Internet options 2 Instruction book 56 2920 7140 90 ...

Page 59: ... Click on the Connections tab 1 and then click on the LAN settings button 2 In the Proxy server Group box click on the Advanced button 1 Instruction book 2920 7140 90 57 ...

Page 60: ... be separated with semicolons Example Suppose that you already added two IP addresses 192 168 100 1 and 192 168 100 2 Now you add 192 168 100 100 and separate the 3 IP addresses by putting semicolons between them 1 see picture Click OK 2 to close the window Viewing the controller data Instruction book 58 2920 7140 90 ...

Page 61: ...he IP address of the controller you want to view in your browser in this example http 192 168 100 100 The interface opens Screen shot example Navigation and options The banner shows the compressor type and the language selector In this example three languages are available on the controller Instruction book 2920 7140 90 59 ...

Page 62: ... Analog inputs Lists all current analog input values The measurement units can be changed in the preference button from the navigation menu Counters Lists all current counter values from controller and compressor Info status Machine status is always shown on the web interface Digital inputs Lists all Digital inputs and their status Digital outputs Lists all Digital outputs and their status Instruc...

Page 63: ...Factory setting Maximum setting Unloading pressures Unloading pressure 7 5 bar compressors bar e 6 1 7 7 5 Unloading pressure 7 5 bar compressors psig 88 5 101 5 108 8 Unloading pressure 8 5 bar compressors bar e 6 1 8 8 5 Unloading pressure 8 5 bar compressors psig 88 5 116 123 5 Unloading pressure 10 bar compressors bar e 6 1 9 5 10 Unloading pressure 10 bar compressors psig 88 5 137 8 145 0 Unl...

Page 64: ...00 psi compressors psig 87 91 105 Loading pressure 125 psi compressors bar e 6 8 9 Loading pressure 125 psi compressors psig 87 116 130 Loading pressure 150 psi compressors bar e 6 9 7 10 7 Loading pressure 150 psi compressors psig 87 141 156 Loading pressure 175 psi compressors bar e 6 11 4 12 4 Loading pressure 175 psi compressors psig 87 166 180 Parameters unloading loading pressures for compre...

Page 65: ... bar compressors bar e 6 11 9 12 7 Loading pressure 13 bar compressors psig 87 172 6 184 2 Loading pressure 100 psi compressors bar e 6 6 3 7 1 Loading pressure 100 psi compressors psig 87 91 103 Loading pressure 125 psi compressors bar e 6 8 8 8 Loading pressure 125 psi compressors psig 87 116 128 Loading pressure 150 psi compressors bar e 6 9 7 10 5 Loading pressure 150 psi compressors psig 87 1...

Page 66: ...t all compressors are restarted at the same time after a power failure ARAVF active Compressor element outlet The regulator does not accept inconsistent settings e g if the warning level is programmed at 95 C 203 F the minimum limit for the shutdown level changes to 96 C 204 F The recommended difference between the warning level and shutdown level is 10 C 18 F Delay at shutdown signal Is the time ...

Page 67: ...th frequency converter A number of programmable settings e g the unloading and loading pressures for fixed speed compressors the setpoint for compressors with frequency converter the minimum stop time and the maximum number of motor starts and several other parameters are hereby taken into account The controller stops the compressor whenever possible to reduce the power consumption and restarts it...

Page 68: ... Warning A warning message will appear if on Full Feature compressors the dew point temperature is too high in relation to the ambient temperature Service warning A number of service operations are grouped called Service Plans Each Service Plan has a programmed time interval If a time interval is exceeded a message will appear on display 1 to warn the operator to carry out the service actions belo...

Page 69: ...f service is needed 7 Automatic operation LED Indicates that the regulator is automatically controlling the compressor 8 Voltage on LED Indicates that the voltage is switched on 9 Pictograph Voltage 10 Enter key Use this button to confirm the last action 11 Escape key Use this button to go to previous screen or to end the current action 12 Scroll keys Keys to scroll through the menu 13 Stop button...

Page 70: ...pressor is running the icon is rotating Compressor status Motor stopped Running unloaded Running loaded Machine control mode or Local start stop Remote start stop Network control Automatic restart after voltage failure Automatic restart after voltage failure is active Week timer Week timer is active Instruction book 68 2920 7140 90 ...

Page 71: ... required Main screen display Value lines display icon Chart display icon General icons No communication network problem Not valid Input icons Icon Description Pressure Temperature Digital input Special protection System icons Icon Description Instruction book 2920 7140 90 69 ...

Page 72: ... Fan Frequency converter Drain Filter Motor Failure expansion module Network problem General alarm Menu icons Icon Description Inputs Outputs Alarms Warnings shutdowns Counters Test Settings Service Instruction book 70 2920 7140 90 ...

Page 73: ...l panel 1 Scroll keys 2 Enter key 3 Escape key Function The Main screen is the screen that is shown automatically when the voltage is switched on and one of the keys is pushed It is switched off automatically after a few minutes when no keys are pushed Typically 5 different main screen views can be chosen Instruction book 2920 7140 90 71 ...

Page 74: ...fixed speed compressors Text on image 1 Compressor Outlet 2 Element Outlet 3 Load shutdown text varies upon the compressors actual condition 4 Menu 5 Unload ES text varies upon the compressors actual condition Typical Main screen 4 value lines fixed speed compressors Text on image 1 Compressor Outlet 2 Load Relay one of the input signals of fixed speed compressors 3 Off Shutdown text varies upon t...

Page 75: ...more information about the icons shown select the icon concerned using the scroll keys and press the enter key Section C is called the Status bar This bar shows the text that corresponds to the selected icon Section D shows the Action buttons These buttons are used To call up or program settings To reset a motor overload service message or emergency stop To have access to all data collected by the...

Page 76: ...tton icon for selecting other screens is changed into a small Chart and is highlighted active When the Chart Medium Resolution is selected the chart shows the variation of the selected input per hour The screen shows the last 4 hours When the Chart Low Resolution is selected the chart shows the variation of the selected input per day The screen shows the evolution over the last 10 days Instruction...

Page 77: ...w opens Select the layout required and press the Enter key See also section Inputs menu 8 5 Shutdown warning If the compressor element outlet temperature exceeds the shutdown warning level see section Programmable Settings warning LED 4 will light up and a warning icon 1 is shown in the lower side of the display as in below image Using the scroll keys 12 select warning icon 1 and press enter key 1...

Page 78: ...ssor and remedy The warning message will disappear as soon the warning condition disappears 8 6 Shutdown Description The compressor will be shut down in following circumstances In case the temperature at the outlet of the compressor element exceeds the programmed shutdown level detected by temperature sensor TT11 or by temperature switch TSHH11 In case of too high air oil temperature detected by a...

Page 79: ...ing the scroll keys 12 select stop icon 1 and press enter key 10 to see the Protections menu Use scroll keys 12 to check all protections Compressor element outlet temperature TT11 If the compressor element outlet temperature measured by temperature sensor TT11 exceeds the shutdown level see section Programmable settings following screen will appear Instruction book 2920 7140 90 77 ...

Page 80: ...ected by temperature switch TSHH11 or additional temperature switch TSHH21 Overload of the compressor motor M1 or the fan motor M2 Incorrect phase sequence detected by phase sequence relay K25 Following screen will appear Text on image 1 General 2 Overload Motor Fan Motor 3 Open 4 Shutdown 5 Open 6 Reset In case of the outlet pressure sensor error following screen will appear Instruction book 78 2...

Page 81: ... cable If the additional temperature switch TSHH21 has tripped you must contact the Atlas Copco customer centre After remedying and when the shutdown condition has disappeared switch on the voltage and restart the compressor 8 7 Other warnings A warning will appear in the event of Too high a dew point temperature dryer dew point protection Too low dew point temperature freeze protection Warning LE...

Page 82: ...ns menu Use scroll keys 12 to check all protections In case of too low dew point freeze protection following will be shown Text on image 1 General 2 Dryer Freeze Protection 3 Triggered In case of too high dew point dew point protection following will be shown Instruction book 80 2920 7140 90 ...

Page 83: ...the compressor has stopped Switch off the voltage inspect the compressor and remedy The warning message will disappear as soon the warning condition disappears 8 8 Calling up menus Control panel Control panel 1 Scroll keys 2 Enter key 3 Escape key Description When the voltage is switched on the main screen is shown automatically see section Main screen Typical Main screen 2 value lines fixed speed...

Page 84: ...gs Regulation icon is selected The status bar shows the name of the menu that corresponds with the selected icon Use the Scroll keys to select an icon Press the Escape key to return to the Main screen 8 9 Inputs menu Menu icon Inputs Function To display the actual value of the measured data analog inputs and the status of the digital inputs e g emergency stop contact motor overload relay etc To se...

Page 85: ...an input is in warning or shutdown the original icon is replaced by the warning or shutdown icon respectively i c the Stop icon and the Warning icon in the screen shown above A small chart icon shown below an item in the list means this input signal is shown on the chart at the main screen Any analog input can be selected Selecting another input signal as main chart signal With the Modify button a...

Page 86: ...ss the Enter button again a pop up window opens Press Enter again to remove this input from the chart Another confirmation pop up opens Select Yes to remove or No to quit the current action In a similar way another input signal can be highlighted and selected as Main Chart signal Instruction book 84 2920 7140 90 ...

Page 87: ...pressors the Emergency stop contact etc Procedure Starting from the Main screen Move the cursor to the action button Menu and press the Enter key Following screen appears Text on image 1 Menu 2 Regulation Move the cursor to the Outputs icon see above section Menu icon using the Scroll keys Press the Enter key A screen similar to the one below appears Outputs screen typical Instruction book 2920 71...

Page 88: ...ters Function To call up The running hours The loaded hours The number of motor starts The number of hours that the regulator has been powered The number of load cycles Procedure Starting from the Main screen see Main screen Move the cursor to the action button Menu and press the Enter key Following screen appears Text on image 1 Menu 2 Regulation Using the Scroll keys move the cursor to the Count...

Page 89: ...he example above is for a frequency converter driven compressor For a fixed speed compressor the actual screen will be somewhat different 8 12 Control mode selection Control panel 1 Scroll keys 2 Enter key 3 Escape key Function To select the control mode i e whether the compressor is in local control remote control or controlled via a local area network LAN Procedure Starting from the main screen ...

Page 90: ...the required regulation mode press the enter button on the controller to confirm your selection The new setting is now visible on the main screen See section Icons used for the meaning of the icons Contact Atlas Copco to activate remote control 8 13 Service menu Menu icon Service Function To reset the service plans which are carried out To check when the next service plans are to be carried out In...

Page 91: ... Following screen appears Text on image 1 Menu 2 Regulation Using the Scroll keys move the cursor to the Service icon see above section Menu icon Press the Enter key Following screen appears Text on image 1 Service 2 Overview 3 Service Plan 4 Next Service 5 History Scroll through the items to select the desired item and press the Enter key to see the details as explained below Instruction book 292...

Page 92: ...is not powered The figures within the bars are the number of hours to go till the next service intervention In the example above the compressor was just started up which means it still has 4000 running hours or 8280 hours to go before the next Service intervention Service plans A number of service operations are grouped called Level A Level B etc Each level stands for a number of service actions t...

Page 93: ...service intervals To do so use the Scroll keys to select the value to be modified A screen similar to the one below appears Press the Enter key Following screen appears Modify the value as required using the or scroll key and press the Enter key to confirm Note Running hours and real time hours can be modified in steps of 100 hours Next Service Instruction book 2920 7140 90 91 ...

Page 94: ... hours use the Scroll keys to select the desired action and press the Enter key 8 14 Setpoint menu Menu icon Setpoint Function On fixed speed compressors the operator can program two different pressure bands This menu is also used to select the active pressure band Procedure Starting from the Main screen see Main screen Move the cursor to the action button Menu and press the Enter key Following sc...

Page 95: ... press the Enter key Following screen appears The first line of the screen is highlighted Use the Scroll keys to highlight the setting to be modified and press the Enter key Following screen appears Text on image 1 Regulation 2 Unloading Pressure 1 3 Modify The upper and lower limit of the setting is shown in grey the actual setting is shown in black Use the or key of the Scroll keys to modify the...

Page 96: ... key Following screen appears Text on image 1 Menu 2 Regulation Using the Scroll keys move the cursor to the Event History icon see above section Menu icon The list of last shutdown and emergency stop cases is shown Example of Event History screen Scroll through the items to select the desired shutdown or emergency stop event Press the Enter key to find the date time and other data reflecting the ...

Page 97: ...con see above section menu icon using the Scroll keys Press the Enter key Following screen appears This screen shows again a number of icons By default the User Password icon is selected The status bar shows the description that corresponds with the selected icon Each icon covers one or more items such as Access key User password Main chart General Automatic restart after voltage failure ARAVF Net...

Page 98: ...o the one above is shown the first item Language is highlighted Use the key of the Scroll keys to select the setting to be modified and press the Enter key A pop up screen appears Use the or key to select the required value and press the Enter key to confirm 8 17 Info menu Menu icon Info Function To show the Atlas Copco internet address Procedure Starting from the Main screen Move the cursor to th...

Page 99: ...e can be programmed a week cycle is a sequence of 10 weeks For each week in the cycle one of the four programmed week schemes can be chosen Important remark In the Elektronikon you can select different timers on one day up to 8 actions It is however not possible to program 2 actions at the same time The solution leave at least 1 minute in between 2 actions Example Start Compressor 5 00 AM Pressure...

Page 100: ...nactive 6 Remaining Running Time The first item in this list is highlighted Select the item requested and press the Enter key on the controller to modify Programming week schemes Select Week action schemes and press Enter A new window opens The first item in the list is highlighted Press the Enter key on the controller to modify Week Action Scheme 1 Instruction book 98 2920 7140 90 ...

Page 101: ...utomatically selected and highlighted Press the Enter key on the controller to set an action for this day Text on image 1 Week Action Scheme 1 2 Monday 3 Tuesday 4 Wednesday 5 Thursday 6 Friday 7 Saturday 8 Sunday A new window opens The Modify action button is selected Press the enter button on the controller to create an action Instruction book 2920 7140 90 99 ...

Page 102: ... list by using the Scroll keys on the controller When ready press the Enter key to confirm Text on image 1 Monday 2 Actions 3 Remove 4 Start 5 Stop 6 Pressure Setpoint 1 7 Modify A new window opens The action is now visible in the first day of the week Instruction book 100 2920 7140 90 ...

Page 103: ...y of Scroll keys to modify the values of the hours Use the or Scroll keys to go to the minutes Press the Escape key on the controller The action button Modify is selected Use the Scroll keys to select the action Save A new pop up window opens Use the Scroll keys on the controller to select the correct actions Press the Enter key to confirm Instruction book 2920 7140 90 101 ...

Page 104: ...planned Text on image 1 Week Action Scheme 1 2 Monday 3 Tuesday 4 Wednesday 5 Thursday 6 Friday 7 Saturday 8 Sunday Press the Escape key on the controller to leave this screen Programming the week cycle A week cycle is a sequence of 10 weeks For each week in the cycle one of the four programmed week schemes can be chosen Instruction book 102 2920 7140 90 ...

Page 105: ...tatus 5 Week Timer Inactive 6 Remaining Running Time A list of 10 weeks is shown Text on image 1 Week Cycle 2 Week 1 3 Week 2 4 Week 3 5 Week 4 6 Modify Press twice the Enter key on the controller to modify the first week A new window opens Select the action example Week Action Scheme 1 Instruction book 2920 7140 90 103 ...

Page 106: ...e Week Timer Use the Escape key on the controller to go back to the main Week Timer menu Select the status of the Week Timer Text on image 1 Week Timer 2 Week Action Schemes 3 Week Cycle 4 Status 5 Week Timer Inactive 6 Remaining Running Time A new window opens Select Week 1 to set the Week Timer active Instruction book 104 2920 7140 90 ...

Page 107: ...tatus shows that week 1 is active Text on image 1 Week Timer 2 Week Action Schemes 3 Week Cycle 4 Status 5 Remaining Running Time Press the Escape key on the controller to go to the main Week Timer menu Select Remaining Running Time from the list and press the Enter key on the controller to Modify Instruction book 2920 7140 90 105 ...

Page 108: ...continue working for example 1 hour it can be set in this screen This timer is prior to the Week Timer action Text on image 1 Week Timer 2 Week Action Schemes 3 Remaining Running Time 8 19 Test menu Menu icon Test or Function To carry out a display test i e to check whether the display and LED s are still intact Procedure Starting from the Main screen Instruction book 106 2920 7140 90 ...

Page 109: ...e performed by authorized personnel and is protected by a security code Select the item display test and press the enter key A screen is shown to inspect the display at the same time all LED s are lit 8 20 User password menu Menu icon Password Function If the password option is activated it is impossible for not authorized persons to modify any setting Procedure Starting from the Main screen see s...

Page 110: ... allows to consult certain data and settings via a PC instead of the display of the controller Getting started If the compressor is equipped with a SMARTBOX the network connection of the Elektronikon is already in use To allow the web server functionality the network cable that is connected to the SMARTBOX should be unplugged and replaced by the cable of the company network If both the web server ...

Page 111: ...ter Use a UTP cable CAT 5e to connect to the controller see picture below Configuration of the network card in Windows XP Go to My Network places 1 Click on View Network connections 1 Instruction book 2920 7140 90 109 ...

Page 112: ... with the right button and select properties 1 Use the check box Internet Protocol TCP IP 1 see picture To avoid conflicts uncheck other properties if they are checked After selecting TCP IP click on the Properties button 2 to change the settings Instruction book 110 2920 7140 90 ...

Page 113: ...k OK and close network connections Configuration of the web server Configure the web interface for Internet Explorer Open Internet Explorer and click on Tools Internet options 2 Click on the Connections tab 1 and then click on the LAN settings button 2 Instruction book 2920 7140 90 111 ...

Page 114: ... Group box click on the Advanced button 1 In the Exceptions Group box enter the IP address of your controller Multiple IP addresses can be given but they must be separated with semicolons Instruction book 112 2920 7140 90 ...

Page 115: ...ons between them 1 see picture Click OK 2 to close the window Viewing the controller data All screen shots are indicative The number of displayed fields depends on the selected options Open your browser and type the IP address of the controller you want to view in your browser in this example http 192 168 100 100 The interface opens Instruction book 2920 7140 90 113 ...

Page 116: ...ttings All compressor settings can be displayed or hidden Put a check mark in front of each point of interest and it will be displayed Only the machine status is fixed and can not be removed from the main screen Analog inputs Lists all current analog input values The measurement units can be changed in the preference button from the navigation menu Instruction book 114 2920 7140 90 ...

Page 117: ...from controller and compressor Info status Machine status is always shown on the web interface Digital inputs Lists all Digital inputs and their status Digital outputs Lists all Digital outputs and their status Instruction book 2920 7140 90 115 ...

Page 118: ...ctory setting Maximum setting Unloading pressures Unloading pressure 7 5 bar compressors bar e 6 1 7 7 5 Unloading pressure 7 5 bar compressors psig 88 5 101 5 108 8 Unloading pressure 8 5 bar compressors bar e 6 1 8 0 8 5 Unloading pressure 8 5 bar compressors psig 88 5 116 0 123 3 Unloading pressure 10 bar compressors bar e 6 1 9 5 10 Unloading pressure 10 bar compressors psig 88 5 137 8 145 0 U...

Page 119: ... psi compressors psig 87 91 105 Loading pressure 125 psi compressors bar e 6 8 9 Loading pressure 125 psi compressors psig 87 116 130 Loading pressure 150 psi compressors bar e 6 9 7 10 7 Loading pressure 150 psi compressors psig 87 141 156 Loading pressure 175 psi compressors bar e 6 11 4 12 4 Loading pressure 175 psi compressors psig 87 166 180 Parameters unloading loading pressures for compress...

Page 120: ...psig 87 129 1 140 7 Loading pressure 13 bar compressors bar e 6 11 9 12 7 Loading pressure 13 bar compressors psig 87 172 6 184 2 Loading pressure 100 psi compressors bar e 6 6 3 7 1 Loading pressure 100 psi compressors psig 87 91 103 Loading pressure 125 psi compressors bar e 6 8 8 8 Loading pressure 125 psi compressors psig 87 116 128 Loading pressure 150 psi compressors bar e 6 9 7 10 5 Loading...

Page 121: ...e restarted at the same time after a power failure ARAVF active Compressor element outlet The recommended minimum setting is 70 C 158 F For testing the temperature sensor the setting can be decreased to 50 C 122 F Reset the value after testing The regulator does not accept illogical settings e g if the warning level is programmed at 95 C 203 F the minimum limit for the shutdown level changes to 96...

Page 122: ...PRESSOR AND MOTOR Cooling air inlet of compressor and motor AUTOMATIC DRAIN DRYER Automatic drain of the dryer CENTER OF GRAVITY Position of center of gravity OIL LEVEL INDICATOR Oil level indicator SLOT FOR LIFTING Slot for lifting WATER OUTLET ENERGY RECOVERY OPTION Water outlet Energy recovery option WATER INLET ENERGY RECOVERY OPTION Water inlet Energy recovery option ANCHOR POINT BOTTOM VIEW ...

Page 123: ...mm for easy access Air receiver may not be bolted to the ground 2 Position of the compressed air outlet valve 3 The pressure drop over the air delivery pipe can be calculated as follows Δp L x 450 x Qc 1 85 d5 x P with d Inner diameter of the pipe in mm Δp Pressure drop in bar recommended maximum 0 1 bar 1 5 psi L Length of the pipe in m P Absolute pressure at the compressor outlet in bar Qc Free ...

Page 124: ...essor 8 Filter type DD for general purpose filtration particle removal down to 1 micron with a maximum oil carry over of 0 5 mg m3 A high efficiency filter type PD may be installed downstream the DD filter particle removal down to 0 01 micron and maximum oil carry over of 0 01 mg m3 If oil vapors and odors are undesirable a QD type filter can be installed downstream the PD filter It is recommended...

Page 125: ...le 6 Connect earth conductor bolt PE On Full Feature versions The supply voltage to the dryer must be 230 V single phase The voltage to the dryer is supplied over the contacts of relay K11 which close when the compressor is started For compressor supply voltages different from 3 x 400 V plus neutral and 3 x 230 V the dryer is powered by a transformer Compressor control modes on compressors with El...

Page 126: ...k Consult Atlas Copco Compressor status indication on compressors equipped with an Elektronikon controller The Elektronikon controller is provided with an auxiliary relay K05 for remote indication of a shutdown This NO contact NO normally open will be closed if all conditions are normal and will open in case of power failure or shutdown Maximum contact load 10 A 250 V AC Stop the compressor and sw...

Page 127: ...ect the power and depressurize the compressor before working on it 5 Consult the instruction book before carrying out maintenance or lubricating 6 Lightly oil gasket of oil filter screw it on and tighten by hand approximately half a turn 7 Warning disconnect the compressor from the electrical supply before opening the cubicle door On the receiver of receiver mounted compressors following label is ...

Page 128: ...ook Drain the condensate to reduce the risk of corrosion 2 Drain the vessel daily by opening the manual drain valve 3 Inspect the vessel wall thickness yearly and note down the inspection date Instruction book 126 2920 7140 90 ...

Page 129: ...erator that The compressor is automatically controlled and may restart automatically The compressor may automatically restart after voltage failure if the function is activated consult Atlas Copco The compressors are equipped with a phase sequence relay to protect the compressor from running in the wrong direction Switch on the voltage and start the compressor If the compressor fails to start chec...

Page 130: ...8 lights up 10 3 During operation Warnings The operator must apply all relevant Safety precautions Also consult section Problem solving Removing the front panel service panel during operation will lead to an automatic shutdown of the unit after a certain time depending of the compressor version Keep the doors closed during operation When the motors are stopped and LED 8 automatic operation is alig...

Page 131: ...ktronikon Graphic controller Control panel Elektronikon Graphic Check the display 2 regularly for readings and messages The display normally shows the compressor outlet pressure while the status of the compressor is indicated by pictographs Remedy the trouble if alarm LED 7 is lit or flashes see sections Shutdown warning Shutdown Remedy the trouble if alarm LED 7 is lit or flashes see section The ...

Page 132: ...glass On compressors with an Elektronikon controller unlock the emergency stop button 10 and press the reset button 5 before restarting On compressors with an Elektronikon Graphic controller unlock the emergency stop button 10 select the STOP icon on the display and press reset before restarting Air filter Especially if the compressor is installed in a dusty environment inspect the air filter elem...

Page 133: ...ssors with an Elektronikon controller remedy the problem cause unlock the button by pulling it out or by rotating it dependent on the model and press the Escape button 5 to reset On compressors with an Elektronikon Graphic controller Remedy the problem cause and unlock the button by pulling it out or by rotating it dependent on the model Navigate to the Stop icon on the display by means of the nav...

Page 134: ...oltage and disconnect the compressor from the mains 4 Unscrew the oil filler plug only one turn to permit any pressure in the system to escape 5 Shut off and depressurize the part of the air net which is connected to the outlet valve Disconnect the compressor air outlet pipe from the air net 6 Drain the oil 7 Drain the condensate circuit and disconnect the condensate piping from the condensate net...

Page 135: ...outlet valve and open if provided the manual condensate drain valves Depressurize the compressor For detailed instructions see section Problem solving The operator must apply all relevant Safety precautions Failure to adhere to these maintenance recommendations can result in damage fire explosion or injury Warranty Product Liability Use only authorised parts Any damage or malfunction caused by the...

Page 136: ...ime intervals running hours The regulator has a programmable service timer A service warning will appear when the service timer has reached the programmed time interval see section Service warning In this case check the running hours Carry out the service operations corresponding to the running hours as specified in the schedule below Reset the service timer after servicing see section Calling up ...

Page 137: ... oil and oil filter Check the electrical connections Tighten if required according to values indicated on service diagram Replace the oil separator element Replace the air filter element Clean coolers Check pressure and temperature readings Carry out a LED display test Check for leakages Check the condition of the air intake hose of the air filter On Full Feature units clean condenser of dryer and...

Page 138: ...consult your Atlas Copco Customer Centre Any leakage should be attended to immediately Damaged hoses or flexible joints must be replaced Extending the use of the oil exceeding the exchange intervals stated above may create a risk for fire hazard 11 2 Oil specifications It is strongly recommended to use genuine Atlas Copco Lubricants They are the result of years of field experience and research See...

Page 139: ...ures between 0 C 32 F and 40 C 104 F 11 3 Storage after installation Procedure Run the compressor regularly e g twice a week until warm Load and unload the compressor a few times If the compressor is going to be stored without running from time to time protective measures must be taken Consult your supplier 11 4 Service kits Service kits For overhauling and for preventive maintenance a wide range ...

Page 140: ...ste Electrical and Electronic Equipment WEEE As such these parts must not be disposed of at a municipal waste collection point Refer to local regulations for directions on how to dispose of this product in an environmental friendly manner Instruction book 138 2920 7140 90 ...

Page 141: ... compressor is running 2 For minimum downtime replace the dirty element by a new one 3 Discard the element when damaged Procedure 1 Stop the compressor Switch off the voltage 2 Remove the side panel 3 Remove the cover of air filter AF by turning it anti clockwise Remove the filter element If necessary clean the cover 4 Fit the new element and the cover 5 Reset the air filter service warning For co...

Page 142: ...m of the oil tank OT Also remove the drain plug near the element outlet Close the drain valve and fit the plugs after draining 3 Collect the oil and deliver it to the local collection service Refit and tighten the drain and vent plugs after draining Tighten the top connection of the oil cooler 4 Remove the oil filter OF Clean the seat on the manifold Oil the gasket of the new filter and screw it i...

Page 143: ... the new separator and screw it into place Tighten firmly by hand 3 Reset the service timer For compressors equipped with an Elektronikon regulator see section Service warning For compressors equipped with an Elektronikon Graphic regulator see section Service menu 12 5 Coolers General Keep the coolers clean to maintain their efficiency Never use a high pressure water jet to clean the compressor In...

Page 144: ...lving The safety valve SV can be tested on a separate air line If the valve does not open at the set pressure stamped on the valve it needs to be replaced An additional safety valve is fitted on tank mounted versions The valve can be tested on a separate air line If the valve does not open at the set pressure stamped on the valve it needs to be replaced Instruction book 142 2920 7140 90 ...

Page 145: ...uately ventilated Be aware that certain components such as the refrigerant compressor and the discharge pipe can become quite hot up to 110 C 230 F Therefore wait until the dryer has cooled down before removing the panels Before starting any maintenance or repair work switch off the voltage and close the air inlet and outlet valves Local legislation Local legislation may stipulate that Work on the...

Page 146: ...mpressors equipped with an Elektronikon Graphic controller if the alarm LED is lit or flashes consult sections Event history menu or Service menu Condition Fault Remedy Compressor starts running but does not load after a delay time Solenoid valve out of order Replace valve Inlet valve stuck in closed position Have valve checked Leak in control air tubes Replace leaking tubes Minimum pressure valve...

Page 147: ...temperature too high Check for cooling air restriction or improve ventilation of the compressor room Avoid recirculation of cooling air If installed check capacity of compressor room fan Oil cooler clogged Clean cooler Bypass valve malfunctioning Have valve tested Air cooler clogged Clean cooler Compressor element out of order Consult Atlas Copco Customer Centre Faults and remedies dryer For all r...

Page 148: ...d down Electronic condensate drain remains inoperative Electronic drain system clogged Have system inspected Clean the filter of the automatic drain by opening the manual drain valve Check functioning of the drain by pushing the test button Condensate trap continuously discharges air and water Automatic drain out of order Have system checked If necessary replace the automatic drain Evaporator pres...

Page 149: ...ce conditions see section Reference conditions and limitations Reference Reading Air outlet pressure Fluctuates between programmed unloading and loading pressures Compressor element outlet temperature 55 65 C 99 117 F above cooling air temperature Dew point temperature For compressors with built in dryer see section Compressor data Instruction book 2920 7140 90 147 ...

Page 150: ...esigned control panels the below suggested cable sections are calculated according to 60364 5 52 Electrical installations of buildings selection and erection equipment current carrying capacities in wiring systems Standard conditions refer to multi core copper cables with 70 C PVC or 90 C XLPE EPR insulation in cable conduits or cable trunking systems installation method B2 at 30 C ambient tempera...

Page 151: ...ctions and fuses are done according to UL508a Industrial control panels For cUL calculations for cable sections and fuses are done according to CSA22 2 Canadian electrical code Standard conditions maximum 3 copper conductors in raceway or cable with 85 90 C 185 194 F insulation at ambient temperature 30 C 86 F operating at nominal voltage cables not grouped with other cables Worst case conditions ...

Page 152: ...63 63 GA 18 400 50 IEC 40 7 46 4 16 mm 10 mm 25 mm 10 mm 63 63 GA 18 460 60 IEC 35 6 40 6 16 mm 10 mm 16 mm 10 mm 63 63 GA 18 200 60 cULus cCSAus 79 9 91 4 AWG3 AWG2 100 125 GA 18 230 60 cULus cCSAus 71 3 81 3 AWG3 AWG2 100 125 GA 18 460 60 cULus cCSAus 35 7 40 7 AWG8 AWG6 50 60 GA 18 575 60 cULus cCSAus 31 1 35 1 AWG8 AWG8 50 50 GA 22 230 50 IEC 82 5 92 5 70 mm 35 mm 70 mm 35 mm 160 160 GA 22 230...

Page 153: ...WG1 0 AWG2 0 150 175 GA 26 460 60 cULus cCSAus 50 55 AWG4 AWG4 80 80 GA 26 575 60 cULus cCSAus 41 9 45 9 AWG6 AWG6 60 60 Remarks 1 current in the supply lines at maximum load and nominal voltage 2 suggested wire section under worst case conditions Pack 3 suggested wire section under worst case conditions Full Feature 4 Maximum fuse value Fuse specifications IEC aM Fuse specifications UL cUL HRC Fo...

Page 154: ...IEC 29 1 3 GA 22 460 60 IEC 25 9 0 7 GA 22 200 60 cULus cCSAus 58 8 1 3 GA 22 230 60 cULus cCSAus 51 9 1 2 GA 22 460 60 cULus cCSAus 25 9 0 7 GA 22 575 60 cULus cCSAus 20 6 0 7 GA 26 230 50 IEC 61 2 5 GA 26 230 60 IEC 61 2 9 GA 26 380 60 IEC 36 6 1 7 GA 26 400 50 IEC 35 1 1 3 GA 26 460 60 IEC 30 5 1 7 GA 26 200 60 cULus cCSAus 68 7 2 9 GA 26 230 60 cULus cCSAus 61 2 9 GA 26 460 60 cULus cCSAus 30 ...

Page 155: ...bient temperature C 0 Minimum ambient temperature F 32 14 6 Compressor data Reference conditions All data specified below apply under reference conditions see section Reference conditions and limitations GA 15 7 5 bar 8 5 bar 10 0 bar 13 0 bar 100 psi 125 psi 150 psi 175 psi Frequency Hz 50 50 50 50 60 60 60 60 Maximum unloading pressure Pack bar e 7 5 8 5 10 13 7 4 9 1 10 8 12 5 Maximum unloading...

Page 156: ...86 Temperature of air leaving outlet valve approx Full Feature units C 20 20 20 20 20 20 20 20 Temperature of air leaving outlet valve approx Full Feature units F 68 68 68 68 68 68 68 68 Pressure dew point Full Feature units C 5 5 5 5 5 5 5 5 Pressure dew point Full Feature units F 41 41 41 41 41 41 41 41 Nominal motor power kW 15 15 15 15 15 15 15 15 Nominal motor power hp 20 1 20 1 20 1 20 1 20 ...

Page 157: ... 3 9 8 12 8 7 15 8 85 10 55 12 25 Maximum unloading pressure Full Feature psig 106 120 142 186 104 128 153 178 Nominal working pressure bar e 7 8 9 5 12 5 6 9 8 6 10 3 12 Nominal working pressure psig 102 116 138 181 100 125 150 175 Pressure drop over dryer Full Feature units bar e 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 Pressure drop over dryer Full Feature units psig 3 3 3 3 3 3 3 3 Motor shaft speed r ...

Page 158: ...nt quantity Full Feature units except cCSAus lb 1 43 1 43 1 43 1 43 1 43 1 43 1 43 1 43 Refrigerant quantity Full Feature units cCSAus kg 0 67 0 67 0 67 0 67 Refrigerant quantity Full Feature units cCSAus lb 1 48 1 48 1 48 1 48 Oil capacity l 12 2 12 2 12 2 12 2 12 2 12 2 12 2 12 2 Oil capacity US gal 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 Sound pressure level Pack and Full Feature according to ISO 2151 ...

Page 159: ...emperature of air leaving outlet valve approx Full Feature units C 20 20 20 20 20 20 20 20 Temperature of air leaving outlet valve approx Full Feature units F 68 68 68 68 68 68 68 68 Pressure dew point Full Feature units C 5 5 5 5 5 5 5 5 Pressure dew point Full Feature units F 41 41 41 41 41 41 41 41 Nominal motor power kW 22 22 22 22 22 22 22 22 Nominal motor power hp 29 5 29 5 29 5 29 5 29 5 29...

Page 160: ... 3 9 8 12 8 7 15 8 85 10 55 12 25 Maximum unloading pressure Full Feature psig 106 120 142 186 104 128 153 178 Nominal working pressure bar e 7 8 9 5 12 5 6 9 8 6 10 3 12 Nominal working pressure psig 102 116 138 181 100 125 150 175 Pressure drop over dryer Full Feature units bar e 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 Pressure drop over dryer Full Feature units psig 3 3 3 3 3 3 3 3 Motor shaft speed r ...

Page 161: ...frigerant quantity Full Feature units except cCSAus kg 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 Refrigerant quantity Full Feature units except cCSAus lb 1 54 1 54 1 54 1 54 1 54 1 54 1 54 1 54 Refrigerant quantity Full Feature units cCSAus kg 0 85 0 85 0 85 0 85 Refrigerant quantity Full Feature units CSAus lb 1 87 1 87 1 87 1 87 Oil capacity l 12 2 12 2 12 2 12 2 12 2 12 2 12 2 12 2 Oil capacity US gal 3 ...

Page 162: ...0 A max Rated voltage DC 30 V DC 10 A max Digital inputs Number of inputs 4 Elektronikon controller p n 1900 5200 00 1900 5200 09 10 Elektronikon Graphic controller p n 1900 5200 10 1900 5200 19 Supply by controller 24 V DC Supply protection Short circuit protected to ground Input protection Not isolated Analog inputs Number of pressure inputs 1 Elektronikon controller p n 1900 5200 00 1900 5200 0...

Page 163: ... air receiver Drain the condensate every day in order to reduce the risk of corrosion This may be done manually by opening the drain valve or by means of the automatic drain if fitted to the tank Nevertheless a weekly check of correct functioning of the automatic valve is needed This has to be done by opening the manual drain valve and check for condensate Verify that no rust obstructions affect t...

Page 164: ...r the design are shown and or referred to The Declaration of Conformity Declaration by the Manufacturer is part of the documentation that is supplied with this compressor Local legal requirements and or use outside the limits and or conditions as specified by the manufacturer may require other inspection periods as mentioned below Instruction book 162 2920 7140 90 ...

Page 165: ... DIR 500 l 1400 kPa 10 120 C Component Description Minimum wall thickness Inspection frequency 1 1625 4815 01 Oil separator vessel See the declaration of the manufacturer of the vessel 10 years 2204 1005 01 2204 1005 02 2204 1005 03 Air receiver Air receiver Air receiver See the declaration of the manufacturer of the vessel See the declaration of the manufacturer of the vessel See the declaration ...

Page 166: ...8 Declaration of conformity Typical example of a Declaration of Conformity document 1 Contact address Atlas Copco Airpower n v P O Box 100 B 2610 Wilrijk Antwerp Belgium Instruction book 164 2920 7140 90 ...

Page 167: ...er the harmonized and or other standards that have been used for the design are shown and or referred to The Declaration of Conformity Declaration by the Manufacturer is part of the documentation that is supplied with this device Instruction book 2920 7140 90 165 ...

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Page 170: ...s the products and services that help to increase your business efficiency and profitability Atlas Copco s pursuit of innovation never ceases driven by our need for reliability and efficiency Always working with you we are committed to providing you the customized quality air solution that is the driving force behind your business www atlascopco com ...

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