ATI Technologies 9150-CDB-8-11-000 Product Manual Download Page 3

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Manual, Compliant Deburring Blade

Document #9610-50-1030-04

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •

Table of Contents

Foreword .......................................................................................................................................... 2

Glossary ........................................................................................................................................... 5

1. Safety ......................................................................................................................................... 6

1.1 Explanation of Notifications

......................................................................................................... 6

1.2

General Safety Guidelines ............................................................................................................ 6

1.3

Safety Precautions ........................................................................................................................ 7

2. Product Overview ..................................................................................................................... 8

2.1

ATC Collet System ........................................................................................................................ 9

2.2

Tool Stand ...................................................................................................................................... 9

2.3

Technical Description ................................................................................................................... 9

2.3.1

Environmental Limitations .................................................................................................. 9

2.3.2

Compliance Unit Performance ......................................................................................... 10

3. Installation of the Compliance Device ...................................................................................11

3.1

Transportation and Protection during Transportation ............................................................. 11

3.2

Inspection of Condition When Delivered .................................................................................. 11

3.3

Unpacking and Handling ............................................................................................................ 11

3.4

Storage and Preventive Maintenance during Storage ............................................................. 11

3.5

Axial Mounting Installation ......................................................................................................... 12

3.6

ATC Tool Stand Installation ........................................................................................................ 12

3.7 Pneumatics .................................................................................................................................. 13

4. Operation ................................................................................................................................ 14

4.1

Working Environment ................................................................................................................. 14

4.2

Normal Operation ........................................................................................................................ 15

4.3

Programming for ATC Tool Stand .............................................................................................. 16

4.4

Installing the Customer Supplied Blade Holder in the Manual Collet .................................... 17

4.5

Removing the Customer Supplied Blade Holder in the Manual Collet .................................. 18

4.6

Locking and Unlocking Single Axis Compliance ..................................................................... 19

5. Preventive Maintenance ........................................................................................................ 20

5.1 Pneumatics .................................................................................................................................. 20

5.2 Lubrication ................................................................................................................................... 20

5.3

Blade Inspection .......................................................................................................................... 20

Summary of Contents for 9150-CDB-8-11-000

Page 1: ...tic Productivity Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 1 919 772 0115 Fax 1 919 772 8259 www ati ia com ATI Compliant Deburring Blade Models 9150 CDB 8 11 ATC 9150 CDB 8 11 000 Product...

Page 2: ...ential and reserved exclusively for the customers and authorized agents of ATI Industrial Automation and may not be divulged to any third party without prior written consent from ATI No warranty inclu...

Page 3: ...liance Device 11 3 1 Transportation and Protection during Transportation 11 3 2 Inspection of Condition When Delivered 11 3 3 Unpacking and Handling 11 3 4 Storage and Preventive Maintenance during St...

Page 4: ...259 www ati ia com 4 6 Troubleshooting and Service Procedures 21 6 1 Troubleshooting 21 6 2 Service Procedures 22 6 2 1 Replacement of Bit Holders in ATC Tool Stand 22 7 Serviceable Parts 23 8 Specifi...

Page 5: ...liquid aerosols from the supply air lines Collet Gripping device used to hold cutting tools in the spindle Compliance The ability of the spindle to passively move in response to protrusions on or devi...

Page 6: ...ion the consequences of not avoiding the hazard and the method for avoiding the situation CAUTION Notification of information or instructions that if not followed could result in moderate injury or wi...

Page 7: ...d void the warranty Always use original ATI serviceable parts CAUTION Never be present near the CDB tool while it is in operation Flying debris can cause injury If it is necessary to approach the CDB...

Page 8: ...upplies air pressure to the compliance air fitting the tool activates a compliance feature or complies for consistent deburring on irregular part patterns The CDB utilizes standard industrial blades t...

Page 9: ...l technical specifications refer to Section 8 Specifications 2 3 1 Environmental Limitations 2 3 1 1 Operation Table 2 1 Operation Installation position Mounted to robot by means of the axial mounting...

Page 10: ...The actual force characteristics depend on mounting orientation and condition of the unit Compliance pressure is also dependent upon the material of the work piece type of blade tool and the amount of...

Page 11: ...freight documents Packaging is in good condition If there is damage to any of the packaging or if any of the goods have been exposed to abnormal handling unpack those parts that may have been damaged...

Page 12: ...Plate Axial Mounting Flange on Rear Housing Assembly 3 6 ATC Tool Stand Installation A tool stand is designed to attach to a customer supplied extruded aluminum rail Tools required 6 mm hex key 1 Inst...

Page 13: ...ivalent with elements rated for 5 micron or better is required A self relieving regulator ATI Part 9150 P16 B G or equivalent is used to supply the compliance centering mechanism This pressure corresp...

Page 14: ...pare parts except for consumables Use of spare parts not supplied by ATI can damage equipment and void the warranty Always use original ATI serviceable parts CAUTION Never be present near the CDB tool...

Page 15: ...tool should approach the workpiece slowly and at an angle with ample room for pivoting blade to reorient before beginning each pass When beginning a deburring pass try to minimize the initial impact o...

Page 16: ...afe environment while the station is energized If ATCs are maintained within the robot cell operators must be able to control them through a 4 way valve or solenoid so that the ATC can actuate open th...

Page 17: ...and locked at various heights in the compliance device 1 Securely grasp the blade holder 2 Pull the collet toward the compliance device 3 Insert the blade holder into the compliance device Figure 4 2...

Page 18: ...be adjusted and locked at various heights in the compliance device 1 Turn off and de energize all energized circuits e g electrical air water etc 2 Securely grasp the blade holder 3 Pull the collet t...

Page 19: ...Compliance The compliance device can be manually locked and unlocked to be compliant in a single axis Tools required Flat headed screwdriver 1 Turn the single axis lockout screw as shown in Figure 4 5...

Page 20: ...the CDB tool should routinely be checked for their general condition and replaced as required The air must be filtered dry and non lubricated The air filters should be checked and replaced as require...

Page 21: ...g the part Decrease feed rate at contact enter part at an angle Bottoming out compliance Offset blade from surface of part to reduce necessary compliance travel Inconsistent compliance Pneumatic conne...

Page 22: ...gh a 4 way valve or solenoid so that the ATC can actuate open the blade s can be replaced and the ATC is actuated closed Air lines will need to have check valves installed to ensure the ATC station re...

Page 23: ...na N 70A Duro 42 1 3410 0001504 01 X Ring AS568 020 Buna N 70A Duro 45 1 3410 0001505 01 O Ring 24 mm ID x 1 mm W Buna N 70A Duro Table 7 2 Tool Stand Sheet 4 of Section 9 1 9630 50 CDB 8 11 ATC Item...

Page 24: ...OUT TURN 90 TO ENGAGE OR DISENGAGE 2 APPROXIMATE WEIGHT 2 3 LBS 1 04 KG 3 RADIAL COMPLIANCE TRAVEL AT COLLET MAX 5 5 APPROXIMATELY 22 5 5mm 4 AXIAL COMPLIANCE TRAVEL AT COLLET MAX 315 8mm 5 COMPLIANC...

Page 25: ...IONAL RAILS MINIMUM SPACE REQUIRED BETWEEN BLOCKS IS 25mm B 3 2 2 4 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY D Bohle 5 14 20...

Page 26: ...E DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY D Bohle 5 14 2019 J Ray 5 16 2019 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEET OF 9630 50 CDB 8 11 ATC 170926 4 01 PROPERTY OF ATI INDU...

Page 27: ...DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY D Bohle 5 14 2019 J Ray 5 16 2019 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEET OF 9630 50 CDB 8 11 ATC 170926 4 01 PROPERTY OF ATI INDUSTRIAL AUTOMA...

Page 28: ...E 2 APPROXIMATE WEIGHT 2 3 LBS 1 04 KG 3 RADIAL COMPLIANCE TRAVEL AT COLLET MAX 5 5 APPROXIMATELY 22 5 5mm 4 AXIAL COMPLIANCE TRAVEL AT COLLET MAX 315 8mm 5 COMPLIANCE AIR SUPPLY PRESSURE 15 60PSI 1 4...

Page 29: ...ALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY D Bohle 7 30 2018 B Rose 7 30 2018 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEET OF 9630 50 CDB 8 11 170202 4 02 PROPERTY OF ATI INDUS...

Page 30: ...ON INITIATOR DATE 01 INITIAL DRAWING DJB 5 21 2019 02 ECO 18196 SHEET 2 ADDED ADDITIONAL TOOL HOLDER BLOCK MANIFOLD AND SAFETY FEATURE BLOCKS CHECK VALVE AND DIRECTIONAL CONTROL VALVE DS DB 9 5 2019 B...

Page 31: ...n 1 MANIFOLD FOR 9150 CDB 8 11 ATC E AND 9005 50 6056 LOCK UNLOCK BLADE RETENTION B 12 1 2 2 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY...

Page 32: ...or ninety 90 days from the date of repaired product shipment whichever is longer This warranty is void if the unit is not used in accordance with guidelines presented in this document ATI will have n...

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