ATI Technologies 9121-JE2-M Manual Download Page 1

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Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •

www.ati-ia.com

• Email:

[email protected]

C-1

Table of Contents

C. Control and Signal Modules ..................................................................................................C-2

Integrated Double Solenoid Valve Adapters ..............................................................................C-2

1. Product Overview ..................................................................................................................C-2

2. Installation .............................................................................................................................C-4

2.1

Valve Adapter Installation for QC-113, QC-210, QC-213, GL6L, GL7L .................................. C-4

2.2

Valve Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0 .................................... C-5

2.3

Valve Adapter Installation for QC-310, QC-313, QC-510, QC-1210........................................ C-6

2.4

Valve Adapter Removal for QC-310, QC-313, QC-510, QC-1210............................................ C-7

2.5

Tool Adapter Assembly Installation ......................................................................................... C-7

2.6

Tool Adapter Assembly Removal ............................................................................................. C-8

2.7

Pneumatic Connections ........................................................................................................... C-8

2.8

Electrical Connections .............................................................................................................. C-8

3. Operation ...............................................................................................................................C-8

4. Maintenance ...........................................................................................................................C-9

5. Troubleshooting and Service Procedures ........................................................................C-10

5.1 Troubleshooting ...................................................................................................................... C-10

5.1.1

Solenoid Valve Manual Override Procedure .................................................................C-11

5.2

Service Procedures ................................................................................................................. C-12

5.2.1 Exhaust Muffler Replacement

...................................................................................... C-12

6. Serviceable Parts ................................................................................................................C-13

6.1

Double Solenoid Valve Adapters ........................................................................................... C-13

6.2

Tool Adapter Assembly ........................................................................................................... C-13

7. Specifications

......................................................................................................................C-14

8. Drawings ..............................................................................................................................C-16

8.1

QC-210 Integrated Double Solenoid Valve Adapters ........................................................... C-16

8.2

QC-310 Integrated Double Solenoid Valve Adapters ........................................................... C-19

Summary of Contents for 9121-JE2-M

Page 1: ...allation for QC 310 QC 313 QC 510 QC 1210 C 6 2 4 Valve Adapter Removal for QC 310 QC 313 QC 510 QC 1210 C 7 2 5 Tool Adapter Assembly Installation C 7 2 6 Tool Adapter Assembly Removal C 8 2 7 Pneumatic Connections C 8 2 8 Electrical Connections C 8 3 Operation C 8 4 Maintenance C 9 5 Troubleshooting and Service Procedures C 10 5 1 Troubleshooting C 10 5 1 1 Solenoid Valve Manual Override Procedu...

Page 2: ... QC 313 QC 510 QC 1210 9121 JF2 M Double Solenoid G 1 4 BSPP QC 113 QC 210 QC 213 GL6L GL7L 9121 JF3 M Double Solenoid G 1 4 BSPP QC 310 QC 313 QC 510 QC 1210 9121 JN5 M Double Solenoid w Air blow off 1 4 NPT QC 310 QC 313 QC 510 QC 1210 9121 JQ2 M Double Solenoid w SST mounting socket head cap screws G 1 4 BSPP QC 113 QC 210 QC 213 GL6L GL7L 9121 JQ3 M Double Solenoid w SST mounting socket head c...

Page 3: ...05 20 1192 is required for the tool side which provides the proper spacing and a ledge mount for the control signal Tool module If valve adapter is equipped with air blow off the 9005 20 1403 tool adapter assembly is required Figure 1 3 Tool Adapters assemblies Tool Adapter Assembly 9005 20 1192 Air Blow Off Cut Out Ledge Mount Feature for Control Signal Tool Module Ledge Mount Feature for Control...

Page 4: ...hex key torque wrench Supplies required clean rag 1 It may be necessary to clean the mounting surface on the Tool Changer or Utility Coupler prior to installing the valve adapter in order to remove any debris that may be present 2 2 O rings are required on the Master side Flat A interface Make sure these O rings are present and lightly lubricated refer to Figure 2 1 3 Using the ledge feature to pl...

Page 5: ...210 QC 213 GL6L GL7L0 NOTICE Depending on maintenance or repair being performed utilities to modules and Master plate may need to be disconnected Tools required 5 mm Allen wrench hex key 3 mm Allen wrench hex key 1 If the Tool Changer is already installed dock the Tool side of the Tool Changer safely in the tool stand and uncouple the Tool Changer to allow clear access to the Master and Tool plate...

Page 6: ...re to place the valve adapter adjacent to the Flat A mounting surface Align the valve adapter using the dowels in the bottom of the ledge feature Apply Loctite 242 to the supplied M6 socket head cap screws Secure the valve adapter using the M6 socket head cap screws and tighten to 70 in lbs 7 9 Nm 4 Apply Loctite 222 to the 2 supplied M5 socket head cap screws Secure the valve adapter using the fa...

Page 7: ... screws and lift the valve adapter off the Tool Changer Refer to Figure 2 3 6 Make sure that the O rings are retained at the Master side Flat A mounting interface 2 5 Tool Adapter Assembly Installation Tools required 5 mm Allen wrench hex key 4 mm Allen wrench hex key torque wrench Supplies required clean rag 1 It may be necessary to clean the mounting surface on the Tool Changer or Utility Couple...

Page 8: ...er before returning to normal operations 2 8 Electrical Connections The electrical connection for valve control is made through internal pin block as described in Section 1 Product Overview and detailed in drawings in Section 8 Drawings The control of the double solenoid valve is integrated with an ATI supplied control signal module that is piggy backed onto the valve adapter 3 Operation Latch and...

Page 9: ...r or modules unless the Tool is safely supported or placed in the tool stand all energized circuits e g electrical air water etc are turned off pressurized connections purged and power discharged from circuits in accordance with the customer s safety practices and policies Injury or equipment damage can occur with Tool not placed and energized circuits on Place the Tool safely in the tool stand tu...

Page 10: ...t ATI representative Table 5 1 Troubleshooting Symptom Cause Resolution Tool Changer or Utility Coupler will not Lock Unlock or operates slowly Exhaust muffler is clogged Check Replace exhaust muffler ensure clean air supply No or not enough air pressure on the pneumatic connection Make sure Pneumatic connection has minimum pressure refer to Section 2 7 Pneumatic Connections Loose valve adapter or...

Page 11: ...normal operations Manual override is to be used in situation were no other alternative is available to unlock the Master Do not execute the Latch command unless the Master and the Tool are ready to be coupled Tools required 3 mm Allen Wrench 2 mm ball end Allen wrench hex key 1 Using a 3 mm Allen wrench remove the M4 socket head cap screws warning label and nylon washer from the Unlock side of the...

Page 12: ...check to make sure the Exhaust muffler is not clogged Tools required 11 mm Wrench 1 For Tool Changers dock the Tool safely in the tool stand Uncouple the Tool Changer or Utility Coupler to allow clear access to the Master and Tool plates Leave the locking mechanism in the unlocked 2 Turn off and de energize all energized circuits e g electrical air water etc 3 Remove the exhaust muffler from the v...

Page 13: ...ble Parts 6 1 Double Solenoid Valve Adapters Refer to Section 8 Drawings for serviceable part for double solenoid valve adapters 6 2 Tool Adapter Assembly 1 2 3 Table 5 2 Tool Adapter Assembly ITEM NO QTY PART NUMBER DESCRIPTION 1 1 9005 20 1192 Tool Adapter Assembly 1 9005 20 1403 Tool Adapter Assembly Supporting Air Blow Off 2 2 3500 1066016 15A M6 x 16mm SHCS MB ND Microspheres 3 2 3500 1064035...

Page 14: ...VDC Operational Temperature Range 0 F 120 F 17 8 C 49 C Cv 1 1 9121 JE2 M Valve Adapter with Double Solenoid NPT QC 113 QC 210 QC 213 GL6L or GL7L Pneumatic Connection 1 4 NPT Weight 1 61 lbs 0 73 kg 9121 JE3 M Valve Adapter with Double Solenoid NPT QC 310 QC 313 QC 510 or QC 1210 Pneumatic Connection 1 4 NPT Weight 1 415 lbs 0 64 kg 9121 JF2 M Valve Adapter with Double Solenoid G QC 113 QC 210 QC...

Page 15: ... 0115 Fax 919 772 8259 www ati ia com Email info ati ia com C 15 Table 5 4 Tool Adapter Assembly Specifications 9005 20 1192 Tool Adapter Assembly QC 210 QC 213 QC 310 QC 313 QC 510 QC 1210 GL6L or GL7L Weight 1 33 lbs 0 603 kg 9005 20 1403 Tool Adapter Assembly Supports Air Blow Off QC 210 QC 213 QC 310 QC 313 QC 510 QC 1210 GL6L or GL7L Weight 1 32 lbs 0 60 kg ...

Page 16: ...overed in the 9620 20 C Jxx Valve adapter with a Double Solenoid manual 3 Rev Description Initiator Date 02 ECO 13408 Release Drawing JGH 1 7 2016 ITEM NO QTY PART NUMBER DESCRIPTION 1 1 3405 1030005 01 Fitting Adapter 1 4NPT to G1 4 2 1 3490 1010002 00 Conical Breather 1 8 NPT 3 2 3500 1066020 15A M6 1 x 20mm SHCS Blue Pre Applied 4 2 3500 1264040 15 M5 x 40mm SFHCS Blue Dyed Magni 565 5 1 9120 C...

Page 17: ...ol should be in a stand or storage location prior to actuation of the manual override NOTICE Actuation of valve override buttons requires very little travel 1mm and only a small amount of force Applying excess force can damage the solenoid or cause override button to stick in one position Use non sharp object similar to ball nose 2mm Allen key to gently depress the override button an air release s...

Page 18: ...ied It is critical that the exhaust mufflers are not restricted As part of a preventative maintenance 3 program periodically inspect and or replace the exhaust mufflers Rev Description Initiator Date See Sheet1 B 1 5 3 3 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY J Handy 9 8 16 W Berrocal 9 9 16 TITLE SCALE SIZE DRAWING NUMB...

Page 19: ...20 C Jxx Valve adapter with a Double Solenoid manual 3 Rev Description Initiator Date 02 ECO13408 Release Drawing JGH 1 7 2016 ITEM NO QTY PART NUMBER DESCRIPTION 1 1 3405 1030005 01 Fitting Adapter 1 4NPT to G1 4 2 1 3490 1010002 00 Conical Breather 1 8 NPT 3 2 3500 1064020 15A M5 0 8 x 20mm SHCS Blue Pre Applied 4 2 3500 1066020 15A M6 1 x 20mm SHCS Blue Pre Applied 5 1 9120 C 3PM 3PF 0016 3 Pin...

Page 20: ... contingency situations The tool changer and associated tool should be in a stand or storage location prior to actuation of the manual override NOTICE Actuation of valve override buttons requires very little travel 1mm and only a small amount of force Applying excess force can damage the solenoid or cause override button to stick in one position Use non sharp object similar to ball nose 2mm Allen ...

Page 21: ...critical that the exhaust mufflers are not restricted As part of a preventative maintenance 3 program periodically inspect and or replace the exhaust mufflers Rev Description Initiator Date See Sheet1 B 1 5 3 3 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY J Handy 1 7 16 W Berrocal 9 9 16 TITLE SCALE SIZE DRAWING NUMBER PROJECT...

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