Manual, Control Module, PROFINET, DL12
Document #9620-20-C-DL12-06
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •
C-20
3. Installation
The modules are typically installed by ATI prior to shipment. The steps below outline the field installation or
removal as required. For wiring information refer to
WARNING:
Do not perform maintenance or repair(s) on the Tool Changer or modules unless
the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical,
air, water, etc.) are turned off, pressurized connections are purged and power is discharged
from circuits in accordance with the customer specific safety practices and policies. Injury
or equipment damage can occur with the Tool not placed and energized circuits on. Place
the Tool in the tool stand, turn off and discharge all energized circuits, purge all pressurized
connections, and verify all circuits are de-energized before performing maintenance or
repair(s) on the Tool Changer or modules.
CAUTION:
Thread locker applied to fasteners must not be used more than once. Fasteners
might become loose and cause equipment damage. Always apply new thread locker when
reusing fasteners.
3.1 Master Module Installation
NOTICE:
If module being installed is not new “out of the box” and has been previously
commissioned refer to
Section 6.2.2—DL12 Device Replacement Procedures
for instructions.
Refer to
Tools required: 5 mm Allen wrench (hex key)
Supplies required: Clean rag, Loctite
®
242
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de‑energize all energized circuits (e.g. electrical, air, water, etc.).
4. Clean the mounting surfaces.
5. Place the module into the appropriate location on the valve adapter. Align the module with the valve
adapter using the dowels in the bottom of the ledge feature.
6. Apply Loctite 242 to the supplied (2) M6 socket head cap screws. Install the (2) M6 socket head screws
securing the module to the valve adapter using a 5 mm Allen wrench. Tighten to 70 in‑lbs (7.9 Nm).
7. If fasteners do not have pre‑applied adhesive, apply Loctite 242 to the supplied M6 socket head cap
screws. Install the (2) M6 socket head cap screws securing the module to the valve adapter and tighten to
70 in‑lbs (7.9 Nm).
8. Connect the valve adapter proximity sensor cable to (S1) and valve adapter pressure sensor cable to (S2)
connections on the module.
9. Connect the (L) Lock, (U) Unlock, and (R1 and R2) RTL sensor cable connectors to the module.
10. Connect the 5‑pin power cable and PROFINET cable connectors to the module.
11. Remove the 8 mm set screw from the FE ground terminal using a 5 mm hex key.
12. Connect the ground to the FE grounding terminal using a M8 customer supplied fastener.
13. The module will automatically get the name and IP address assigned.
14. After a few seconds, it should be operating on the network.
15. After the procedure is complete, resume normal operation.