ATH-Heinl ATH-CROSS LIFT 50 User Manual Download Page 4

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INTRODUCTION

General information

THE USER OF THE LIFT HAVE TO READ AND UNDERSTOOD THESE MANUAL.

ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON-COMPLIANCE OF THESE

INSTRUCTIONS

WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON-COMPLIANCE WITH SAFETY NOTICES.

ATTENTION: Follow the instructions to prevent personal injury or damage

TIP: Gives additional information on features and tips for efficiently using of the device.

Summary of Contents for ATH-CROSS LIFT 50

Page 2: ...ty instructions 25 Operating instructions 26 Utilization 27 MAINTENANCE 28 Troubleshooting 28 Maintenance plan 30 Lubrication plan 31 Maintenance and service instructions 31 DECLARATION OF CONFORMITY 33 SPARE PART BOOK 34 Hebebühne 35 Schere P1 37 Grundrahmen P1 Grundrahmen P2 40 Plattform P1 Plattform P2 42 Schwingplatte 44 Radfreiheber P1 Radfreiheber P2 46 Schere P2 48 Steuerung Fehler Textmark...

Page 3: ...t ATH Heinl GmbH Co KG 2018 All rights reserved Misprints and technical changes reserved Issue 08 2014 3 Electric diagram 64 Hydraulic diagram 65 Pneumatic diagram 66 Warranty card 67 CHECKING BOOK 69 NOTIZEN 81 ...

Page 4: ...AVE TO READ AND UNDERSTOOD THESE MANUAL ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON COMPLIANCE OF THESE INSTRUCTIONS WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON COMPLIANCE WITH SAFETY NOTICES ATTENTION Follow the instructions to prevent personal injury or damage TIP Gives additional information on features and tips for efficiently using of the device ...

Page 6: ...l turn plates for wheel alignment 9 Control box Includes the complete electrical control system All push buttons are protected by a front ring for preventing an accidental pushing of the button Furthermore all movements will be interrupted immediately while releasing the button Deadman control Inclusive hydraulic aggregate With this the hydraulic oil in the tank will be leaded over a gear pump whi...

Page 7: ... on and off and preventing an operation by unauthorized persons 2 Function display ON shows if the lift is ready for operation appears as soon as the max lifting height is reached appears as soon as the CE Stop was activated shows that the hydraulic aggregate works shows that the main lift operates shows that the freewheel lift operates shows that the lift is in the adjustment function 8 ...

Page 8: ... 5 Push button LIFTING For lifting 6 Push button LOCK UP For locking the lift into the safety notches Thereby either the main or the freewheel lift will be activated depending on the position of the selector switch 7 Push button LOWERING After pressing the button for appr 1 2 seconds the safety notches will be unlocked and following the lift lowers After reaching the CE Stop an additional acoustic...

Page 9: ...Heinl GmbH Co KG 2018 All rights reserved Misprints and technical changes reserved Issue 08 2014 9 A Motor B Pressure control valve C Magnetic valve D Emergency hand pump E Lowering valve F Leveling valves G Manometer ...

Page 12: ...lready factory set working pressure is adjusted tot he maximum rating The setting of the pressure control valve may not be changed Any changes to the setting can cause serious damages If the nominal load cannot be lifted please contact our service team Scope of delivery Basic package with Both scissor pairs incl installed cylinders Switching box with Installed hydraulic unit Hydraulic hoses Air ho...

Page 16: ...ontinuity of the upper reinforcement The load capacity of intermediate ceilings must be checked by the operator Place of installation Safety zone Min 1 m Admitted working temperature 10 40 C Max admitted humidity 80 bei 30 C Height above the sea level 2000m Power connection ground cable see technical data is to be made in form of a plug device socket and plug or a fixed connection Necessary supply...

Page 17: ...N GROUND INSTALLATION Position both scissor pairs in the existing cavity and put the switching box at the intended place For ON GROUND INSTALLATION Position both scissor pairs parallel to each other and put the switching box as indicated in the technical data at the intended place Before fixing with dowels make sure that both scissors are aligned if necessary align with washers or plates 2 Connect...

Page 19: ...ges reserved Issue 08 2014 19 3 Pneumatic connection a Connect the pneumatic hose or hoses as shown below P1 Second scissors main lift P2 Main scissor main lift A 2 Second cylinder freewheel lift AV1 Unlocking freewheel lift AV2 Unlocking main lift AV3 Lowering speed acceleration valve ...

Page 20: ...e rotation direction of the motor h Lubricate all slides and axis of the lift the lubricant to be taken you can see in the lubrication plan 7 Bleeding of the hydraulic cycle of the main lift a Set the selector switch 18 1 4 to main lift b Put the adjustment resp Working switch 18 1 8 to WORK c Close the valve 1 and 2 18 2 d Push the button for light barrier 18 1 9 and the button LIFTING 18 1 5 at ...

Page 21: ...f i Put the adjustment resp working switch 18 1 8 to ADJ j Open the valve 2 18 2 k Repeat step d f if necessary refill hydraulic oil l Repeat step g m Repeat steps k l appr 5 times n Repeat step d until the second scissors reaches the same height as the main sicssor o Close valve 2 18 2 p Make step b q Lift and lower the freehwheel lift appr 3 times and check the synchronization If a synchronizati...

Page 22: ...ith the necessary drilling depth A and diameter according to the manufacturer specifications b Clean the inside of the hole c Put an anchor bolt into the hole and hammer it until it reaches the bottom of the hole d After point 10 is made tighten the nut according to manufacturer s specified torque Clamping thickness B depends on flooring 10 Adjustment of lift ...

Page 23: ...1 000 mm b Lock the lift into the next notch position and make sure that both scissors are in the same notch c Check with a water level the level of the lift if necessary the lift can be adjusted by means of the installed foot screws d By using the turn plate for wheel alignment it can be adjusted by means of the subjacent screw optional ...

Page 24: ...d in this position f Make a function test of the CE Stop 12 Final function test a Check the stability of the anchor bolts b Check the synchronization and light barriers c Check limit switch for function d Check buzzer when reaching CE Stop e Check oil level f Lift a load of appr 2000 kg appr 1 0000 mm g Following lower the load into the first notch appr 500 mm h During further lifting check the sy...

Page 25: ...vehicle falls leave immediately the danger zone 6 Avoid too much pivoting of the vehicle lifted 7 Only skilled personal is allowed to operate the lift 8 Make always sure that the vehicle lifted cannot roll away 9 Only authorized persons are allowed to enter the danger zone 10 For a safe working a correct maintenance and inspection is necessary 11 Read and understand the manual before operate the l...

Page 26: ... the vehicle against rolling away Check the functions daily before operation Do not put persons at risk during movement of lift Do not carry persons on the lift Leave the danger zone during lifting and lowering BEHAVIOUR IN CASE OF ERROR AND DANGER In case of security relevant errors stop immediately the operation and secure it against use Inform responsible person in case of defects Remedy of def...

Page 27: ...he vehicle is secure on the lift and if safety notches are activated e Following lift further and observe the lifting process 3 Lock up a From a certain lifting height on a safety notch engages automatically b By pressing the button Lock up for a few seconds the lift lowers until the next notch Hereby pay attention to an equal height The Lock up position minimize the pressure to the hydraulic cyli...

Page 28: ...ive motor contactor Check motor contactor if necessary replacing Thermo relay activated Check thermo relay and motor Defektive limit switch above Replacing limit switch Limit switch above activated Check reason of activation Defective time or control relay Check relay Lift does not lift when pressing button motor works Hydraulic oil deficiency Refilling oil Oil filter blocked Cleaning oil filter O...

Page 29: ...sink screw and contact our service team Lift lowers too slowly resp jerkily Lowering valve dirty Clean lowering valve Valve for lowering speed wrong adjusted Adjusting Lift lowers itself Leaky hydraulic connections Retight connections if necessary sealing Leaky hydraulic lines Replace hydraulic lines Leaky hydraulic cylinder REplace sealings and cleaning of hydraulic system Dirty or defective lowe...

Page 30: ... Function and obvious damages Weekly Pneumatic cylinder Function and wear Cylinder Wear Monthly Anker bolts Torque according to manufacturer Quarterly Angles Cleaning Bolts for lifting cylinder Wear Lifting cylinder Wear and deformation Cylinder Dust seal Wear and deformation Six monthly Electric components Damages Oil level Shortness Yearly Cylinder sealing Oil loss and deformation Every 3 years ...

Page 31: ...ability is assumed for all the damages caused by external environmental influences For detailed maintenance and care instructions refer to the operating instructions Maintenance and service instructions Control of oil level 1 Lower the lift completely 2 Remove tank cap 3 Check the oil level on the tank cap Oil change 1 Lower the lift completely 2 Remove the oil filler screw 3 Remove carefully the ...

Page 32: ...nst restart 2 For relieving the notches press the emergency hand pump If there is no emergency hand pump raise both drive on ramps with a suitable means appr 30 mm 3 Release and fix the safety notches manually and lower the lift 4 Turn the emergency down screw on the lowering valve slowly counterclockwise 5 After the lift is completely lowered close the emergency down screw by turning it clockwise...

Page 33: ... Co KG Kauerhofer Straße 2 D 92237 Sulzbach Rosenberg Germany Prüfinstitut Institut of Quality Institut de qualité Instituto de calidad CCQS UK Ltd Level 7 Westgate House Westgate Rd London W5 1YY UK Referenznummer der technischen Daten Reference number for the technical data Numéro de référence des données techniques Número de referencia de los datos técnicos TF C 0106 12 02 17 5A Typ Type Type T...

Page 36: ...GB T5781 4 19 X Beilagscheibe Washer D 14 GB T97 1 4 20 HAR8425 Aufnahme für vordere Auffahrrampe15 Front ramp support 2 20 HAR8424 Aufnahme für vordere Auffahrrampe 14 Front ramp support 14 2 21 HGA8407 Gummiplatte Rubber pad 115X100X55 4 22 HGA8406 Gummiplatte Rubber pad 180X100X50 4 23 HAB8408 Abdeckblech Turntable recess cover 450mm 2 24 1000002 Achsfreiheber AF2500P Jacking beam HJ 75B 1 25 H...

Page 38: ...70 1 4 14 HMB3051 Lagerbuchse Self lubricated bush 3050F 2 15 X Schraube Screw M12X30 GB T5781 8 16 X Beilagscheibe Washer D 12 GB T97 1 8 17 HEA8426 Einstellbare Aufnahme Scherenteil Arm bracket 2 18 X Platform P1 P1 platform assembly 1 19 X Schraube Screw M6X10 GB T78 2 20 HFP8531 Radfreiheber Plattform Wheel free jack assembly 1 21 HBB8527 Unterer Bolzen Jack lower shaft 2 22 HMB3024 Lagerbuchs...

Page 39: ...ger D 32 GB T8 2 57 HZS8520 S Dichtungssatz Haupt Zylinder 52 53 54 55 56 57 59 Sealing set 52 53 54 55 56 57 59 1 52 HZD8676 O ring O ring 38X3 1 2 53 HZD8505 O ring O ring 120X3 1 1 54 HZD8506 O ring O ring 75X5 7 1 55 HZD8507 Fürungsring Guide ring 67X25X2 5 1 56 HZD8508 Dichtung Seal 67X77X6 1 57 HAR8509 Abstreifring Scraper 67X75X5 1 58 HZV8510 Kopfplatte Cylinder guiding cover 1 59 HZD8511 K...

Page 41: ...IPTION Detail QTY REMARK 1 HRP8461 Vorderer Rahmenplatte Front base 1 2 HGR6472 U Platte U connection rod 2 3 HRP8462 Hinterer Rahmenplatte Rear base 1 4 HGF8463 Führung Wheel guide 2 5 X Mutter Nut M16 GB T6172 1 4 6 X Schraube Screw M10X20 GB T819 1 4 7 X Schraube Screw M16X85 GB T5780 4 8 X Schraube Screw M16X50 GB T5781 10 9 X Mutter Nut M16 GB T6170 10 ...

Page 43: ...table recess cover 170mm 2 06 HAB8570 Adeckblech Turntable recess cover 120mm 3 06 X Schraube Screw M6X16 GB T70 1 2 07 HEP8573 10 Schwingplatte kpl Slipping plate assembly 1 08 HAP8532 Ausgleichsplatte Spacer 1 09 HFP8532 Auffahrrampenhalterung Spacer 1 10 X Scheibe Washer D 12 GB T97 1 10 11 X Schraube Screw M12X30 GB T5781 10 12 HFW8532 Führungswinkel Upper wheel guide 2 13 X Schraube Screw M10...

Page 45: ... Rollen Roller Base plate 1 02 HRA8563 Rollenaufnahmeplatte Roller gasket 8 02 HGR8563 10 Roller Roller 160 03 X Schraube Screw M6X16 GB T818 16 04 HEP8573 Schwingplatte kpl Slipping plate 1 05 HSS8509 Sicherungsstift Stop pin 2 06 X Schraube Screw M8X20 GB T70 3 2 07 X Mutter Nut M6 GB T52 16 08 HSS8510 Feder Schwingplatte kpl Spring 8 09 HFH8510 Feder Halterung Spring cradle 2 10 HSB8511 Spezial...

Page 47: ...024 2 06 X Schraube Screw M8X12 GB T79 2 07 HSF8538 Scherenteil aussen Outer scissor arm 1 08 X Sicherungsmutter Self locking nut M25X1 5 2 09 HHB8537 Mittelwelle Middle shaft 2 10 HSR8475 Scherenteil Innen Freiheber Inner scissor arm 1 11 HLR8545 Rolle Lower wheel 2 12 HMB3040 Lagerbuchse Self lubricated bush 3040 2 13 HBS8544 Beilagscheibe 2 Shim 2 4 14 HMB3050 Lagerbuchse Self lubricated bush 3...

Page 49: ... 2 15 X Schraube Screw M12X30 GB T5781 8 16 X Scheibe Washer D 12 GB T97 1 8 17 HEA8426 Einstellbare Aufnahme Scherenteil Arm bracket 2 18 X Platform P1 P2 platform assembly 1 19 HKS8442 Kantenschutz Hose holder 2 20 X Schraube Screw M6X10 GB T78 2 21 HFP8531 Radfreiheber Plattform Wheel free jack assembly 1 22 HBB8527 Unterer Bolzen Jack lower shaft 2 23 HMB3024 Lagerbuchse Self lubricated bush 3...

Page 50: ...r guiding cover 1 51 HZL8502 Gelenkwellenauflage Shaft support 1 52 X Seegering Seeger D 32 GB T894 1 2 56 HZS8525 S Dichtungssatz Folgezylinder 53 54 55 56 Sealing Set 53 54 55 56 1 Set 53 HZD8675 Kolbendichtung Gasket 100X75X22 4 1 54 HZD8676 O Ring O ring 38X3 1 2 55 HZD8507 Führungsring Guide ring 50X25X2 5 2 56 HAR8678 Abstreifring Scraper 50X58X5 2 57 HPD8679 Luftschalldämpfer Kupfer Flach S...

Page 52: ...load cutoff 16A 10X38 3 For 380V 400V 07b HSH8258 Sicherung Overload cutoff 32A 10X38 2 For 220V 230V 08 HMS8259 Motorschütz Contactor 1210 DC24V 1 09a X Transformator Transformer 100VA 220 380V 1 0 9b HST8260 Transformator Transformer 100VA 230 400V 1 10 HSS8261 Sicherung Fuse 1A 5X20 2 11 HSS8262 Sicherung Fuse 2A 5X20 1 12 HSS8265 Sicherung Fuse 5A 5X20 1 13 HWS8263 Wahlschalter Arbeit Einstell...

Page 54: ...315 Motor Motor 220V 50HZ 1PH 2 2KW 2P 1 14 HHM8314 Manometer Pressure gauge 400bar 1 4 1 15 HDV8315 Druckbegrenzungsventil Pressure overload valve 1 16 HSM8316 Steuerventil Haupthub Freihub Switching solenoid valve DC24V 2 17 HMS8317 Senkventil elektromagnetisch Lowering solenoid valve DC24V 1 18 HRV8318 Rückschlagventil Non return valve 1 19 HVS8319 Ventil für senkgeschwindigkeit Lowering speed ...

Page 55: ...331 O Ring O ring 17 0X1 8 1 32 HHD8332 O Ring O ring 18X2 4 1 33 HBS8333 Schraube Screw M6X160 GB T899 4 34 X Scheibe Washer D 6 GB T97 1 8 35 X Sicherungsring Locking washer D 6 GB T93 8 36 X Mutter Nut M6 GB T6170 4 37 X Schraube Screw M6X8 GB T80 1 38 X Schraube Screw M6X65 GB T70 1 4 39 X Sicherungsring Locking washer D 8 GB T93 6 40 X Schraube Screw M8X20 GB T70 1 4 ...

Page 57: ...g Hydraulic hose 1 4 L 3600 2 08 HHS8358 Hydraulikleitung Hydraulic hose 1 4 L 3700 1 09 HHS8359 Hydraulikleitung Hydraulic hose 1 4 L 1800 1 10 HHS8360 Hydraulikleitung Hydraulic hose 1 4 L 1400 1 11 HHS8361 Hydraulikleitung Hydraulic hose 1 4 L 5350 2 12 HHS8362 Hydraulikleitung Hydraulic hose 1 4 L 370 2 13 HHS8363 Hydraulikleitung Hydraulic hose 1 4 L 1200 1 14 HHS8364 Hydraulikleitung Hydraul...

Page 59: ...ung mit Außengewinde 1 8 6mm Quick union 6mm 1 8 4 12 SLA1049 PE Kunststoffschlauch Außendurchmesser 8 mm Rilsan hose 8X5 L 1000 1 13 SLA1049 ______________________ Rilsan hose 8X5 L 120 2 14 SLA1048 PE Kunststoffschlauch Außendurchmesser 6 mm Rilsan hose 6X4 L 4200 2 15 SLA1048 ______________________ Rilsan hose 6X4 L 2600 2 16 SLA1048 ______________________ Rilsan hose 6X4 L 2200 2 17 SLA1048 __...

Page 61: ...il QTY REMARK 1 HVA8425 Vordere Abdeckung LED Stableuchte Metal cover 1 1 2 HHA8426 Hintere Abdeckung LED Stableuchte Metal cover 2 1 3 X Schraube Screw M4X8 GB T818 8 4 X Scheibe Washer D 4 GB T97 1 8 5 X Mutter Nut M4 GB52 4 6 X Scheibe Washer D 8 GB 97 1 4 7 X Schraube Screw M8X25 GB T70 1 4 8 HVP8427 Verbindungsplatte Abdeckungen LED Stableuchte Connecting plate 1 ...

Page 63: ...reibung Art DESCRIPTION Detail QTY REMARK 1 HNT8428 Netzteil Beleuchtungs Kit Switching mode power supply S 145 24 1 2 HMS8259 Motorschütz DC contactor CJX2 1210Z 1 3 HSA0387 Sicherungsautomat 2 polig Breaker DZ47 63 2P C3A 1 4 HWS8263 Wahlschalter Switch LAY37T 10X 2 1 5 HLB7225 LED stableuchte 18W DC24V für 629020 LED light XCD T8 12 18W 4 ...

Page 64: ... Button Lowering SB3 Safety button SB4 Button for bridging of the light barrier SA1 Selector switch main freewheel lift SA2 Selector switch WORK ADJ JD Buzzer SQ1 Limit switch lifting SQ2 Limit switch CE Stop YV1 Solenoid for lowering valve YV2 Solenoid for main lift YV3 Solenoid for freewheel lift QV1 Air valve for main lift QV2 Air valve for freewheel lift QY3 Air valve for accelerating the lowe...

Page 65: ... lift P2 3 Main cylinder freewheel lift P2 4 FSequential cylinder freewheel lift P1 5 Non return valves 6 Adjustment valve 1 main lift 7 Adjustment valve 2 freewheel lift 8 Solenoid for main lift 9 Solenoid for freewheel lift 10 Manometer 11 Non return valve 12 Blow off valve 13 Solenoid for lowering valve 14 Valve for lowering speed 15 Motor 16 Pump 17 Oil filter 18 Emergency hand pump ...

Page 66: ...ift adjacent scissor 12 C Pneumatic cylinder for unlocking of main lift main scissor 21 C Pneumatic cylinder for unlocking of freewheel lift adjacent scissor 22 C Pneumatic cylinder for unlocking of freewheel lift adjacent scissor AV1 Unlocking freewheel lift AV2 Unlocking main lift AV3 Lowering speed acceleration valve LU Compressed air maintenance unit not in scope of delivery CO Compressor not ...

Page 67: ...tehen fallen nicht in die Gewährleistung Für Anlagen die nicht durch einen zugelassenen Monteur der Fa ATH montiert wurden beschränkt sich die Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the company AT...

Page 68: ... stated instructions in this user s manual and or other enclosed instructions ordinary wear of single parts which require a service to maintain the product in a safe operating condition all components which were damaged during transport other components which are not explicitly listed but are handled as general wear parts water damages caused e g by rain excessive humidity corrosive environment or...

Page 70: ...d authorized company or institution according to the guilty instructions and legal regulations in the country of installation Any changes or extensions of the lift type must be recorded and approved in an additional checking book Checking scope Besides the correct operation above all the security relevant devices of the lift have to be checked Technical data See the enclosed user s manual Type lab...

Page 71: ...uced The service technician confirms the correct installation of the lift to have read all informations in this user s manual and checking book to have given the operator all documents and to have instructed all operators properly The operators confirm that there was an instruction in operation of the lift made by the service technician of the manufacturer or a distributing partner expert after in...

Page 72: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 73: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 74: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 75: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 76: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 77: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 78: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 79: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

Page 80: ... Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General c...

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