ATD Tools ATD4P8D Installation & Owner'S Manual Download Page 1

Page: 1 / 32

Jun 2017

ATD4P8D & ATD4P8DXL

Four Post Storage Lifts

8,000 lbs. Capacity

(4,000 lbs. per axle)

INSTALLATION / OWNERS MANUAL

Summary of Contents for ATD4P8D

Page 1: ...Jun 2017 ATD4P8D ATD4P8DXL Four Post Storage Lifts 8 000 lbs Capacity 4 000 lbs per axle INSTALLATION OWNERS MANUAL ...

Page 2: ... read this manual 5 IMPORTANT Are you installing in a level location Lift must be anchored in place if slope is greater than 1 8 per foot 6 Make sure you have enough room to install the lock rods You will need at least 6 of clearance from the opposite end of the power unit end of the lift and 6 at the power unit end The power unit may be installed on the driver front or the passenger rear corner 7...

Page 3: ...8 7 18 7 Runway Length 165 5 180 5 Runway Height 4 3 4 3 Column Height 86 94 Clearance between Columns 94 4 100 3 Clearance between Runways 37 2 42 2 Outside Runway to Outside Runway 74 8 80 7 Clearance Under Runways 70 78 Drive Thru Width 80 87 2 Locking Positions 10 12 Base Plate Size 10 x 12 10 x 12 Power 110V 15 Amp 1PH 110V 15 Amp 1PH Ship Weight 1 695 lbs 1 805 lbs FLOOR PLAN LAYOUT ATD4P8D ...

Page 4: ...ϰ ATD4P8D ATD4P8DXL Jun 2017 ATD4P8D ATD4P8DXL ATD4P8D ATD4P8D ATD4P8DXL ATD4P8DXL 80 00 ATD4P8D 87 20 ATD4P8DXL ...

Page 5: ... installation and level lifting If a floor is of questionable slope consider a survey of the site and or the possibility of pouring a new level concrete slab This lift is designed to be installed on a minimum of 4 1 4 thick 3000psi with steel reinforced concrete Do not install this lift on asphalt wood or any other surface other than described This lift is only as strong as the foundation on which...

Page 6: ... Sliding Scissor Jack 3 500 lbs capacity Aluminum Drive On Ramps 90 Degree Power Unit Bracket Kit only to the rear of Mainside Column for ATD4P8D ATD4P8DXL Lifts Column Power Unit Column Jack Tool Tray Offside Sub Runway Crossbeam Power Unit Wheel Stop Mainside Runway Poly Caster Kit Drip Trays Drive On Ramps Not shown ...

Page 7: ...e Jack Tray Lock Ladders and Hardware Box 2 While the Mainside Runway Fig 2 is upside down find the end of the Hydraulic Hose that is already connected to the Cylinder Locate hole on the side of the Mainside Runway and install the 90 degree fitting securing to runway with Jam Nut Also remove the plastic shipping ties securing the pre installed Cables 3 With the Mainside Runway upside down pull to ...

Page 8: ...sly chosen corner for the Power Unit 7 Unbolt all four Columns from the shipping brackets and place the Power Unit Column 1 with mount bracket in the above chosen corner Arrange the other three Sub Columns 2 in the remaining corners 8 Unpack the Crossbeams Ramps Drip Trays and Caster Kit from the lower Sub Runway Remove the Safety Latch covers 14 from Crossbeams They will be reinstalled later 9 Ar...

Page 9: ...ks 56 inside each column After removing the top Nut from the Lock Ladder you are ready to install the Top Caps A B 3 4 on the columns 12 Be aware of the offset hole in column s Top Caps Arrange Top Caps so that the cable mounting holes are closest to the runways Use provided Bolts Nuts Washers and Lock Washers to install Top Caps as shown in Fig 4 4b Fig 4b 13 Secure Top Cap and Lock Ladder assemb...

Page 10: ... Note The variance will help in mounting the Runways later 15 Carefully lift and position each Runway into place and secure to Crossbeams ends with the provided Hex Bolts 44 Mounting Plate 42 and hardware 19 45 46 47 as shown in Fig 5 5b The lift will square itself as you further assemble it Note Ensure to install the offside Sub Runway opposite from the Main side Runway and Power unit Column as s...

Page 11: ...suring that the Crossbeam s Cable Pulley is between the Cable and the Lock Ladder as shown in Fig 6 This will allow the secondary Slack Cable Lock to function properly See Fig 6 below for Cable routing installation Fig 6 18 Install Cable Guide Bolts Nuts 21B to the underside of the Mainside Runway at each end as illustrated in Fig 7 Four Guide Bolts will be installed at one end and two at the othe...

Page 12: ...ists in keeping the Cables properly engaged to the Pulleys Fig 8 20 Install Lock Rods Linkage components per the drawing Fig 9 below Ensure to install Eye bolts 69 to outside middle of each Crossbeam secure each Eye bolt with Hex Nut Note Ensure the front to back Linkage Rods are properly routed through guide ring weldments located on the underside of the Mainside Runway Fig 9 Also see Exploded Vi...

Page 13: ... Hose 89 to the Fitting on the side of the Main side Runway and attach the other end to the 90 degree Fitting on the Power Unit as shown in Fig 10 Fig 10 24 Now raise the complete unit Lift and set at one of the bottom lock positions Place level on crossbeam 25 Tighten Lock Ladder Rod Nut located on the top of each Column This will raise the corner of the lift to adjust for leveling Each Column ha...

Page 14: ...djusting the Nylon Nut Make sure that threads engage through the nylon on each Nylon Nut 28 Install the Plastic drip Boards 51A into the bracket slots on the underside of the Mainside Runway as shown below in Fig 11 Fig 11 29 Insert Wheel Stop Plates Item 43 at each end of Runways as shown below Fig 12 Note The usage of additional Wheel Stop Plates are recommended when lifting and or storing a veh...

Page 15: ... 4 Install the four Pivot Pins 106 and Hairpin Cotter Pins 105 to secure Caster assembly to each crossbeam 5 Lower the Lift confirming that the Caster assemblies engage the columns and all four Columns rise to clear the floor 6 Now the lift can be moved CAUTION DO NOT maneuver Lift with Casters while vehicle is on Lift Read Safety Operation Instructions before operating Lift Also see Exploded View...

Page 16: ...ing lifts and anchors typically 2 to 3 weeks ANCHORING TIPS 1 Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 3 4 775 to 787 inches diameter Do not use excessively worn bits or bits which have been incorrectly sharpened 2 Keep the drill in a perpendicular line while drilling 3 Let the drill do the work Do not apply excessive pressure Lift the drill up...

Page 17: ...in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses SAFETY PROCEDURES Never allow unauthorized persons to operate lift Thoroughly train new persons employees in the use operation and care of lift CAUTION Power unit operates at high pressure Remove passengers before raising vehicl...

Page 18: ...ehicle is neither front nor rear heavy Raising Lift Push up switch to raise lift until platform runways clear floor Stop and check for vehicle movement and vehicle weight distribution If secure raise to desired height Always lower the lift to the nearest lock position by pressing the lower lever to relieve the hydraulic pressure and let the latch set tight in a lock position Never work under a lif...

Page 19: ...ly while in operation Check safety latches for free movement and full engagement with rack Check hydraulic connections and hoses for leakage Check cables connections for bends cracks and proper tension Check for frayed cables in both raised and lowered position Check snap rings at all rollers and sheaves Check bolts nuts and screws and tighten if needed Check wiring switches for damage Check floor...

Page 20: ...uickly while under a heavy load Lower the lift slowly under heavy loads Motor Hums and Will Not Run 1 Lift overloaded Remove excessive weight from lift WARNING The voltages used in the lift can cause death or injury In the following steps make sure that a qualified electrician is used to perform maintenance 2 Faulty wiring 3 Bad capacitor 4 Low voltage Lift Jerks Going Up and Down 1 If the lift je...

Page 21: ...XL Jun 2017 POWER UNIT PRIMING PROCEDURE WARNING Failure to properly relieve pressure in the following steps can cause injury to personnel Step 1 Locate the check valve It is the plug to the left of the lowering valve ...

Page 22: ...gh as it will travel full height You should hear the locking latches click through all latch slots simultaneously 3 Lower lift onto top latch position 4 Check clearance starting with the right front column use a straight edge to mark the position of the yoke bottom on the column 5 Raise lift to full height again Mark second position If gap between two marks is less than 2 adjust locking latch bar ...

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Page 24: ...Ϯϰ ATD4P8D ATD4P8DXL Jun 2017 yW K s t ηϮ ...

Page 25: ...Ϯϱ ATD4P8D ATD4P8DXL Jun 2017 yW K s t ηϯ ...

Page 26: ...Ϯϲ ATD4P8D ATD4P8DXL Jun 2017 yW K s t ηϰ ϰϭ ...

Page 27: ...Ϯϳ ATD4P8D ATD4P8DXL Jun 2017 yW K s t ηϱ ...

Page 28: ...Wϴ Ͳ y y dͲϬϮϬ ddϳ ͲϮϬϬͲϭϭE t ŚĞĂǀĞ ŚĂĨƚͲ ƌŽƐƐďĞĂŵ ϰ Ϯϭ Wϴ Ͳ y y dͲϬϮϭ ddϳ ͲϮϬϬͲϬϴ ĂďůĞ ŚĞĂǀĞ ϭϬ Ϯϭ Wϴ Ͳ y y dͲϬϮϭ ϳϬ ϭͲϮϬϬϬ DϴΎϰϬ ĂďůĞ ƵŝĚĞ Žůƚ ƌŽƐƐďĞĂŵ DϴǆϰϬ ϰ Ϯϭ Wϴ Ͳ y y dͲϬϮϭ ϳϬ ϭͲϮϬϬϬ DϴΎϴϬ ĂďůĞ ƵŝĚĞ Žůƚ DĂŝŶƐŝĚĞ ZƵŶǁĂǇ DϴǆϴϬ ϲ ϮϮ Wϴ Ͳ y y dͲϬϮϮ Ϯϱϭϴ ŽŵƉůĞǆ ƵƐŚŝŶŐ ϭϬ Ϯϯ Wϴ Ͳ y y dͲϬϮϯ ϵϯ ŽĐŬ tĂƐŚĞƌ ϲ ϴ Ϯϰ Wϴ Ͳ y y dͲϬϮϰ ϴϭϴ ƌŽƐƐ Žůƚ ϴ Ϯϱ Wϴ Ͳ y y dͲϬϮϱ DͲϴϬϮͲϬϴ ŽĐŬ dĂď ϴ Ϯϲ Wϴ Ͳ y y dͲϬϮϲ ϱϳ...

Page 29: ...Ͳϭϵϴϳ ϲ ŽĐŬ tĂƐŚĞƌ ϲ ϲ ϱϯ Wϴ Ͳ y y dͲϬϱϯ ddͲϴϭϯϲ ͲϱϬϬͲϬϭ ZĂŵƉ zĞůůŽǁ ĂƵƚŝŽŶ ŵĞƚĂů ƚƌŝƉ yͿ Ϯ ϱϰ Wϴ Ͳ y y dͲϬϱϰ ϵϭ ŽƚƚĞƌ WŝŶ ϱǆϲϬ Ϯ ϱϱ Wϴ Ͳ y y dͲϬϱϱ W ϰͲϯ ϮͲϱϬϬͲϬϮ ǇůŝŶĚĞƌ WŝŶ ϭ ϱϲ Wϳ ϴ ͲϰϬϯϵ z Z h z E Z Wϳ Θ ϴ yͿ ϭ ϱϳ Wϴ Ͳ y y dͲϬϱϳ W ϰͲϯ ϮͲϱϬϬͲϬϰ ĂďůĞ ŽĐŬ WůĂƚĞ ϭ ϱϴ Wϴ Ͳ y y dͲϬϱϴ W ϰͲϯ ϮͲϱϬϬͲϬϯ ĂďůĞ ZĞƚĂŝŶĞƌ WůĂƚĞ ϭ ϱϴ Wϴ Ͳ y y dͲϬϱϴ W ϰͲϯ ϮͲϱϬϬͲϬϯͲ EǇůŽŶ ǇůŝŶĚĞƌ ƵŝĚĞ Ϯ ϱϴ Wϴ Ͳ y y dͲϬϱϴ ϴϭϴͲϮϬϬ...

Page 30: ...dͲϬϵϬ dW ϰͲϱϬϬͲϬϱ ůďŽǁ ŝƚƚŝŶŐ WŽǁĞƌ hŶŝƚ ϭ ϵϭ Wϴ Ͳ y y dͲϬϵϭ dW ϰͲϱϬϬͲϬϵ Ğǆ EƵƚ WŽǁĞƌ hŶŝƚ Ϯ ϵϮ Wϴ Ͳ y y dͲϬϵϮ dW ϰͲϱϬϬͲϬϴ tĂƐŚĞƌ WŽǁĞƌ hŶŝƚ Ϯ ϵϯ Wϴ Ͳ y y dͲϬϵϯ dW ϰͲϱϬϬͲϬϳ ŝƚƚŝŶŐ WŽǁĞƌ hŶŝƚ ϭ ϵϰ Wϴ Ͳ yͲϬϵϰ ddϳ ͲϱϬϬͲϬϯ ƚĞĞů ĂďůĞ Ͳ Wϴ yͿ Ϯϲ ϵͲϳ ϴ ϭ ϵϱ Wϴ Ͳ yͲϬϵϱ ddϳ ͲϱϬϬͲϬϯ ƚĞĞů ĂďůĞ Ͳ Wϴ yͿ ϮϮ ϭͲϯ ϰ ϭ ϵϲ Wϴ Ͳ yͲϬϵϲ ddϳ ͲϱϬϬͲϬϯ ƚĞĞů ĂďůĞ Ͳ Wϴ yͿ ϴ ϭϬͲϱ ϴ ϭ ϵϳ Wϴ Ͳ yͲϬϵϳ ddϳ ͲϱϬϬͲϬϰ ƚĞĞů ĂďůĞ Ͳ Wϴ y...

Page 31: ...ϭϯϴͲϯϬϬͲϬϭͲϬϬ Ƶď KĨĨƐŝĚĞ ZƵŶǁĂǇ yͲy dͿ ϭ ϱϲ Wϳ ϴ ͲϰϬϰϳ z Z h z E Z Wϳ Θ ϴ yͲy dͿ ϭ ϲϭ Wϴ Ͳ yͲy dͲ d W ϰͲϯ ϮͲϲϬϬͲϬϬd ĂĐŬ dŽŽů dƌĂǇ Ͳ ϰϮΗǆϭϮΗ yͲy dͿ ϭ ϲϳ Wϴ Ͳ yͲy dͲϬϲϳ ddͲϴϭϯϴͲϮϬϬͲϬϭͲϬϬ ƌŽƐƐďĞĂŵ yͲy dͿ Ϯ ϲϴ Wϴ Ͳ yͲy dͲϬϲϴ ddͲϴϭϯϴͲϱϬϬͲϬϮ ŝŶŬĂŐĞ ZŽĚͲ ŽŶŐ ƌŽƐƐďĞĂŵ yͲy dͿ Ϯ ϳϮ Wϴ Ͳ yͲy dͲϬϳϮ W ϰͲϯ ϮͲϰϬϬͲϬϭͲϬϬ ŽĐŬ ZĞůĞĂƐĞ ĂŶĚůĞ yͲy dͿ ϭ ϴϱ Wϴ Ͳ yͲy dͲϬϴϱ W ϰͲϯ ϮͲϱϬϬͲϭϬ ǇĚƌĂƵůŝĐ ŽƐĞ yͲy dͿ ϭ ϵϰ Wϴ Ͳ yͲy ...

Page 32: ...ϯϮ ATD4P8D ATD4P8DXL Jun 2017 ...

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