ATD Tools Atd-7404 Operating Instructions & Parts Manual Download Page 5

MAINTENANCE

Important: Use only good grade hydraulic jack oil. Avoid 

mixing different types of fluid and NEVER use brake 

fluid, turbine oil, transmission fluid, motor oil or glycerin. 

Improper fluid can cause premature failure of the jack 

and the potential for sudden and immediate loss of load.  

Mobil DTE 13M or equivalent recommended.

Adding oil

1. With lifting arm fully lowered set jack in its upright, 

level position. Locate and remove oil filler plug.

2. Fill with oil until ~3/16" above the inner cylinder as 

seen from the oil filler hole. Reinstall oil filler plug.  

Changing oil

For  best  performance  and  longest  life,  replace  the 

complete fluid supply at least once per year.

1. With lifting arm fully lowered, remove oil filler plug.

2. Lay the jack on its side and drain the fluid into a 

suitable container.

Note.

  Dispose  of  hydraulic  fluid  in  accordance  with 

local regulations.

3. Fill with oil until ~3/16" above the inner cylinder as 

seen from the oil filler hole. Reinstall oil filler plug. 

Symptom

Possible Causes

Corrective Action

Jack will not lift load

Jack will lift, but not maintain 

pressure

Jack will not lower after 

unloading

Poor lift performance

Jack will not lift to full 

extension

• Release valve not tightly closed

• Overload condition

 

Release valve not tightly closed

 

Overload condition

 

Hydraulic unit malfunction

• Reservoir overfilled

• Linkage binding

• Fluid level low

 

Air trapped in system

 • Fluid level low

• Ensure release valve tightly closed

 

Remedy overload condition

 

Ensure release valve tightly closed

 

Remedy overload condition

 

Contact Atd Tools Tech. Service

• Ensure load is removed, then drain 

fluid to proper level

• Clean and lubricate moving parts

• Ensure proper fluid level

 

With ram fully retracted, remove 

oil filler plug to let pressurized air 

escape, then reinstall oil filler plug

 

Ensure proper fluid level

TROUBLESHOOTING 

5

Lubrication

A periodic coating of light lubricating oil to pivot points, 

axles and hinges will help to prevent rust and assure 

that  wheels,  casters  and  pump  assemblies  move 

freely.

Cleaning

Periodically check the pump piston and ram for signs 

of rust or corrosion. Clean as needed and wipe with 

an oily cloth.

Note:

 Never use sandpaper or abrasive material on 

these surfaces! 

Storage

When not in use, store the jack with lifting arm fully 

lowered.

Summary of Contents for Atd-7404

Page 1: ...Capacity 500 Lb Model Number Atd 7404 Hydraulic Clutch Jack Operating Instructions Parts Manual Printed in China ATD7404 M0 05 07 Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 ...

Page 2: ... Atd Tools authorized service center It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION Atd Tools Hydraulic Clutch Jack is designed for clutch flywheel removal and installation Intended use to remove install and transport in lowest position both 14 and 15 1 2 clutches and flywheels The two most c...

Page 3: ...ly and familiarize yourself thoroughly with the product its components and recognize the potential hazards associated with its use 3 Open the release valve by turning the release valve knob counter clockwise no more than 1 2 full turn 4 With lifting arm fully lowered locate and remove the oil filler plug Pump handle 6 to 8 full strokes Ensure the oil level is within 3 16 from the inner cylinder as ...

Page 4: ...tightly before removing the last three flywheel attaching bolts 5 Remove the jack and flywheel away from the engine and slowly lower the flywheel by opening the releave valve knob gradually 6 Ensure jack is fully lowered before transporting Loading and Unloading a Flywheel from the Jack 1 To load or unload a flywheel from the jack be sure thejack is in lowest position 2 While supporting the flywheel r...

Page 5: ...ft load Jack will lift but not maintain pressure Jack will not lower after unloading Poor lift performance Jack will not lift to full extension Release valve not tightly closed Overload condition Release valve not tightly closed Overload condition Hydraulic unit malfunction Reservoir overfilled Linkage binding Fluid level low Air trapped in system Fluid level low Ensure release valve tightly closed...

Page 6: ...ence of location and position in the assembly sequence When ordering parts give Model number part number and description below Call or write for current pricing Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 636 327 9050 Fax 636 327 9044 Figure 3 Replacement Parts Illustration for Model Atd7404 Optional ...

Page 7: ...000 Hydraulic unit 1 26 N A Lock Washer 4 27 5102 12035 000 Bolt 5 28 G410 90009 K01 Caster Assembly 4 29 N A Snap Ring 2 30 N A Chassis 1 Item Part No Description Qty 31 N A Lift Arm Axle 1 32 5701 00006 000 Grease Fitting 1 33 N A Lift Arm 1 34 N A Snap Ring 4 35 N A Lift Arm Axle 1 36 N A Bolt 1 37 N A Spline Adapter Seat 1 38 N A Parallel Link Axle 1 39 G410 00001 000 Adapter Shaft 1 40 G410 1...

Page 8: ...AL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIF...

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