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ATD4P9DXL_rev_0318

LATCH & CABLE INSPECTION / ADJUSTMENTS  

WARNING!! Failure to perform routine inspections can lead to reduced service life, which could result 
in property damage and/or personal injury. Check locking latches for proper operation.  Inspect for 
worn or missing parts. Replace worn or damaged parts and adjust as required.

Latch Mechanism Inspection 

Latches and Latch Bar Alignment: 

  Check for proper latch operation on all four corners. 
  Observe locking latches during lift operation to ensure that all latches line up with slots in 

latch bar located in all four columns. If not, relocate and/or re-shim columns. 

  Check slack cable devices for proper operation.  Inspect for worn or missing parts. Replace 

worn or damaged parts as required. 

  Observe both locking latches and slack cable devices during lift operation to ensure that all 

latches line up with slots in latch bar located in all four columns. 

Leveling – Cable & Lock Ladder Adjustments 

A. Initial Adjustment 

  Adjust cable with lift fully lowered.  Loosen jam nut and tighten nut on cable stud on top of 

column until yoke end is raised 1/4” (6.4 mm) and back off nut one turn. Retighten jam nut. 

   Repeat for all four cables. 

B. Final Adjustment 

1.  Load a typical vehicle on lift. 
2.  Raise lift as high as it will travel (full height). You should hear the locking latches click 

through all latch slots simultaneously. 

3.  Lower lift onto top latch position. 
4.  Check clearance, starting with the right front column, use a straight edge to mark the 

position of the yoke bottom on the column. 

5.  Raise lift to full height again. Mark second position. If gap between two marks is less than 

2”, adjust locking latch bar to reach clearance of 2”. Repeat for the other three columns. 

6.  Adjust locking latch bar adjusting nut so that the bottom of the top most latch bar slot is at 

least 2” below locking latch.  After adjustment, tighten jam nut underneath column top plate,  

7.  If entire 2” clearance cannot be attained by adjusting the locking latch bar, adjust the cable. 

Turn cable adjusting nut to raise the locking latch 2” above bottom of latch bar slot. Tighten 
cable jam nut. 

8.  Lower lift and remove vehicle. 
9.  Raise the lift to full height. LISTEN and WATCH as the first locking latch clicks into place. 

Synchronize the other three columns with this column by adjusting their cables so all four 
latches click at same time. Tighten jam nuts. 

NOTE:  When making changes to adjustment nuts on cable end or latch bar stud, always leave at least 
two threads showing between nut and stud end.  Latches may not click in at the same time when 
vehicle is being raised but should be close.  Be sure all four corners have passed the locking latch bar 
slot before lowering lift on locking latches. 

 

 

Summary of Contents for 4P9DXL

Page 1: ...Jan 2017 Four Post Lift 9 000 lbs Capacity 4 500 lbs per axle INSTALLATION OWNERS MANUAL ATD 4P9DXL...

Page 2: ...make note of any damage on the bill of lading 2 In case of freight damage call the truck line immediately and report the damage as a freight claim 3 IMPORTANT Make sure you have extra help or heavy d...

Page 3: ...bmitted in writing to the factory for examination The user assumes full responsibility for any equipment damage personal injury or alteration of the equipment described in this manual or any subsequen...

Page 4: ...ATD 4P9DXL_rev_0318 FLOOR PLAN LAYOUT ATD 4P9DXL...

Page 5: ...floor is of questionable slope consider a survey of the site and or the possibility of pouring a new level concrete slab This lift is designed to be installed on a minimum of 4 thick 3000psi with ste...

Page 6: ...ATD 4P9DXL OPTIONAL ACCESSORIES NOT SHOWN t RJ 45 Rolling Scissor Jack 4 500 lbs capacity Sub Runway Poly Caster Kit Crossbeam Jack Tool Tray Wheel Stop Column Power Unit Column Drip Trays Mainside Ru...

Page 7: ...ware Box 2 While the Mainside Runway Fig 2 is upside down find the end of the Hydraulic Hose that is already connected to the Cylinder Locate hole on the side of the Mainside Runway 1 and install the...

Page 8: ...our Columns from the shipping brackets and place the Power Unit Column 1 with mount bracket in the above chosen corner Arrange the other three Sub Columns 2 in the remaining corners 8 Unpack the Cross...

Page 9: ...de each column After removing the top Nut from the Lock Ladder you are ready to install the Top Caps A B 10 65 on the columns 12 Be aware of the offset hole in column s Top Caps Arrange Top Caps so th...

Page 10: ...ght until they are diagonally within 1 2 Note The variance will help in mounting the runways later 15 Lift and position each Runway into place and secure to top of Crossbeams with the provided Hex Bol...

Page 11: ...ave assembly to reinstall the Cable due to welded cable guide brackets 17 Pull the slack for each Cable from the corner ends of the Mainside Runway and route the appropriate Cable s to each Column Top...

Page 12: ...y routed through guide ring weldments located on the underside of the Mainside Runway Fig 8 19 Mount the Power Unit 8 to the Mainside Column with the attached mounting bracket using the Hardware provi...

Page 13: ...ise lift off all locks until cables are supporting the lift Adjust the Cable s Nylon Lock Nut as shown in Fig 7 located on the top of each post until lift is level on crossbeams and runways This will...

Page 14: ...m rails as shown on page 6 and on Fig 9 4 Install the four Pivot Pins 53 and Hairpin Cotter Pins 52 to secure Caster assembly to each Column 5 Lower the Lift confirming that the Caster assemblies enga...

Page 15: ...ts and anchors typically 2 to 3 weeks ANCHORING TIPS 1 Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 3 4 775 to 787 inches diameter Do not use excessiv...

Page 16: ...manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses SAFETY PROCEDURES Never allow unauth...

Page 17: ...ther front nor rear heavy Raising Lift Push up switch to raise lift until runways clear the floor Stop and check for vehicle movement and vehicle weight distribution If secure raise to desired height...

Page 18: ...e in operation Check safety latches for free movement and full engagement with rack Check hydraulic connections and hoses for leakage Check cables connections bends cracks and for loose fittings Check...

Page 19: ...ickly while under a heavy load Lower the lift slowly under heavy loads Motor Hums and Will Not Run 1 Lift overloaded Remove excessive weight from lift WARNING The voltages used in the lift can cause d...

Page 20: ...the check valve the flush plug to the left of the lowering valve Step 2 Using an Allen wrench and shop towel with shop towel in place to catch fluid loosen the check valve plug 2 turns to allow it to...

Page 21: ...t will travel full height You should hear the locking latches click through all latch slots simultaneously 3 Lower lift onto top latch position 4 Check clearance starting with the right front column u...

Page 22: ...ATD4P9DXL_rev_0318...

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Page 24: ...ATD4P9DXL_rev_0318...

Page 25: ...a l F 7 1 0 X D K 9 P F 7 1 6 1 m m 0 3 x 2 1 M w e r c S 8 1 0 X D K 9 P F 8 1 19 FP9KDX 019 KY 8440T 1000 8 Foot Step 1 20 FP9KDX 020 KY 8440T 3000 24 Drip Board Cover A 1 21 FP9KDX 021 KY 8440T 300...

Page 26: ...8 FP9KDX 058 KY 8440T 3000 11 Cylinder Pin 1 2 m m 0 4 x 4 M n i P r e t t o C 9 5 0 X D K 9 P F 9 5 60 FP9KDX 060 KY 8440T 6000 2 Hose B 78 15 1 61 FP9KDX 061 P35BBD 6004 90 Hydra Fitting 1 62 FP9KDX...

Page 27: ...8440T 2000 13 Latch Shaft 4 91 FP9KDX 091 KY 8440T 2000 9 Slack Cable Latch B 4 92 FP9KDX 092 KY 8440T 2000 12 1 Latch Shaft Spacer 4 93 FP9KDX 093 KY 8440T 2000 11 Spring Slack Cable 8 94 FP9KDX 094...

Page 28: ...is not considered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timel...

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