Atag XL110 Installation & Servicing Instructions Manual Download Page 1

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8G.51.19.08 / 05.18

Changes reserved.

I n s t a l l a t i o n & S e r v i c i n g

Instructions

These instructions are to be retained by the user.

XL70

XL110
XL140

Summary of Contents for XL110

Page 1: ...8G 51 19 08 05 18 Changes reserved I n s t a l l a t i o n S e r v i c i n g Instructions These instructions are to be retained by the user XL70 XL110 XL140...

Page 2: ...Installation Servicing instructions ATAG XL 2 Version from sv 4 1 05 2013...

Page 3: ...tive flue gas outlet 28 7 6 Condensate vent collective flue gas system 31 8 Electrical connections 32 8 1 External controls 34 8 2 Wiring diagram 36 9 Boiler control 38 9 1 Operational status 39 9 2 O...

Page 4: ...ves the right to alter its products without prior notification When delivering the boiler give the customer clear instructions concerning its use present the customer with the user s manual and card W...

Page 5: ...isolation valve in optional boiler connections set 16 service valves flow return in optional boiler connections set 17 fill and drain valve in optional boiler connections set 18 safety valve in optio...

Page 6: ...supply concentric 3 Gas isolation valve 4 Service valves flow and return 5 Non return valve 6 Flow return header 7 Gas line 8 Low velocity header 9 Safety valve 4 bar 10 Fill and drain valve 11 Autom...

Page 7: ...with the relevant and current editions of the British Standards The ATAG XL boiler is a certified appliance and must not be modified or installed in any way contrary to this Installation Manual Manufa...

Page 8: ...ection fluid LDF The following safety symbols may be encountered in these installation instructions and on the boiler This symbol indicates that the boiler must be stored away from frost This symbol i...

Page 9: ...ed boiler connections DN50 or DN65 gas pipe work header for 2 or 3 boilers with Flanges M12 bolts nuts spring washers and gaskets 1 blind covers for unused boiler connections M6x8x16 close tolerance b...

Page 10: ...m measures outside temperatures and water flow temperatures Using this data the control system works out the optimum water flow temperature re quired for the installation Standard connection facilitie...

Page 11: ...3 ways Wall mounted in line All boilers alongside one another on the wall Refer to chapter 5 1 and 5 4 free standing in line All boilers hanging alongside one another on a free standing frame Refer t...

Page 12: ...ure 5 1 b C Hang the boilers on the suspension brackets Lift the boiler only by the special grips on the bottom panel 1 and support the boiler by its rear panel 2 Refer to figure 5 1 d D Place the gas...

Page 13: ...e use the left hand holes in the column D Fit a mounting frame on the I column using 3 x bolt M8x50mm Refer to figure 5 2 e Attention mounting rail at the top E Fit a mounting frame on the other I col...

Page 14: ...and holes in the column D Fit a mounting frame on the L column using 3x bolt M8x50mm Refer to figure 5 3 e Attention mounting rail at the top E Fit a mounting frame on the other L column using 3 x bol...

Page 15: ...he control settings shutting the boiler off at 3 8 bar Gas 1 x 28mm gas isolation valve Polluted test water may be released when removing the plastic caps on the boiler flow and return For connections...

Page 16: ...can be positioned on either the left or right hand side of the pipe work headers AX00630U Flow temperature sensor T10 fig 6 1 c Every system with 1 or more XL boilers must be provided with a flow temp...

Page 17: ...r does not meet the required specifications you are advised to treat the water to such an extent that it does meet the required specifications The warranty becomes invalid if the installation is not b...

Page 18: ...pH 6 0 8 5 Conductivity at 20 C in S cm Max 2500 Iron ppm Max 0 2 Hardness dH Installation volume capacity 20 l kW 1 12 Installation volume capacity 20 l kW 1 7 Oxygen No oxygen diffusion allowed duri...

Page 19: ...red on all flange plates by the special M6x8x16 close tolerance bolts Pressure loss for a newly installed natural gas line may be 1 7 mbar max In the case of an extension this may be 2 5 mbar max This...

Page 20: ...towards the outlet and take the shortest possible route Support the pipe at least every 50 cm for near horizontal sections and 1 metre for vertical sections External pipework The pipework should be ke...

Page 21: ...ger of freezing Before putting the boiler into operation fill the siphon with 600 ml of water A Condensate from boiler siphon trap B Sink with internal overflow C 25mm dia Plastic condensate pipe D Ex...

Page 22: ...boiler and cylinder should be provided with an expansion vessel C See figure 6 6 b Figure 6 6 a Figure 6 6 b Boiler connection set with 3 way valve C B A Boiler type XL70 XL110 XL140 Pump head for DHW...

Page 23: ...ealed appliances BS EN 15287 2 Chimneys Design installation and commissioning of chimneys Part 1 Chimneys for room sealed appliances BS EN 13384 2 Chimney Thermal and fluid dynamic calculation methods...

Page 24: ...s a diameter of 100mm 7 2 Concentric boiler connection Carry out the following tasks to convert the boiler to a concentric connection Remove the lid 150 3 from the air supply connection of the concent...

Page 25: ...em and air supply system For further information about the available components of the flue gas and air supply system we recommend you consult the ATAG Duopass flue literature ATAG supplies the follow...

Page 26: ...wall mm 300 M horizontally from a vertical terminal to a wall mm 300 Dimensions table 7 4 a figure 7 4 a In certain weather conditions condensation may also accumulate on the outside of the air inlet...

Page 27: ...It is not permitted to mount a system upside down and will lead to complaints Use a soap solvent or special grease to simplify the fitting Refer to table 7 4 a for maximum applicable pipe length 100mm...

Page 28: ...s outlet system The air supply may also be supplied collectively but if the boiler room is suitable for that purpose refer to chapter 6 3 it may also be obtained from this area open device Boiler cate...

Page 29: ...470 440 932 1 7 600 510 470 440 960 8 600 510 470 440 Assumptions Trega cap on flue outlet cross cap on air intake In case of open outlet or diffuser pressures will be better Tinside Toutside 20C O2...

Page 30: ...0 130 212 1 1 120 130 130 150 240 2 120 130 150 150 272 1 1 1 150 150 180 180 300 1 2 150 180 180 180 332 1 2 180 180 180 180 360 3 180 180 180 180 392 1 1 2 180 180 180 200 424 2 2 200 200 200 220 45...

Page 31: ...ore collective flue gas outlet systems have to be fitted with a condensate drain age facility Using a plastic siphon the drainage is connected to the sewage system by means of an open connection The d...

Page 32: ...cket blocks for all electrical connections 1 High voltage supply 230V 2 Voltage free switches 230V relays 3 Low voltage sensors 4 Communication bus for cascaded XL boilers Front view Side view 1 2 3 4...

Page 33: ...eprog CH T day see page 41 43 PG glands for cable duct already assembled in the factory For a few connections some PG glands are supplied separately The maximum cable diameter for the terminals is 2 5...

Page 34: ...ter temperature and sends this to the boiler s ATAG supplies the MadZ zone controller AG1MZ05U The OpenTherm control must be connected to terminal 3 position 7 and 8 This is also the connection for an...

Page 35: ...aram and select P101 When P101 is adjusted to 1 the load control is set On that moment P205 until P210 in chapter Cascade Param is released and can be adjusted according to specific requests When P101...

Page 36: ...4 X3 X2 X1 X12 6 3A T 6 3A T A B 25 A2 B2 P1 T2 A20 A23 A4 A5 A6 B4 B5 B6 B8 B9 A8 T1a A11 A9 A10 B10 24 30 30 1 A3 B3 26 A21 T1a OSS4 B11 B23 B22 A22 B7 A7 11 1 20 10 10 1 18 9 8 1 12 1 1 9 1 2 3 11...

Page 37: ...2 15 X3 1 16 C1 13 X1 A en X1 B Earth 1 Conn C2 1 X4 3 2 X4 4 3 X4 5 4 X4 6 5 X4 7 6 X4 8 A21 Cable loom conn terminal LV Conn C3 1 X5 1 2 C3 4 3 X5 2 4 C3 2 6 5 X5 5 6 C3 4 8 7 X5 12 8 C3 6 10 9 X5...

Page 38: ...screen Screen explanation 9 10 11 12 13 1 5 2 6 3 7 4 8 1 CH program active 2 DHW program active 3 Clock program active 4 Pump continuously active or pumps active during frost protection 5 Boiler off...

Page 39: ...ion measurement Value increase change Emission measurement Back correction Backward Forward Reset Confirm selection Value decrease change Reset only functions in case of an Error or Message If reset i...

Page 40: ...the hours using and Press the right arrow button to move to the minutes Set the minutes using and Confirm by OK The display shows DD MM YY setting actual date 01 01 00 Change the settings using the an...

Page 41: ...shown 4 Press the OK button again 5 Push the right arrow button until P114 6 Press the OK button 7 Press the button until the total number of boilers in cascade 8 Press the OK button 9 Press the retu...

Page 42: ...4 Press the or button to adjust the desired flow temperature and press the OK but ton Setting the maximum flow water temperature without outdoor sensor T4 starting with illuminated display 1 Press th...

Page 43: ...ng Drain water until approx 1 7 bar Good dd 00 00 variable xx x C P 3 7 Water pressure is good Boiler operates normally again None Message Block dd 00 00 FILL Message Mx24sc14 xx x C P 1 0 7 Water pre...

Page 44: ...emp The setting OFF switches the heating off during the whole set period The frost protection is active Setting turns the switch point OFF Switch times can be set in steps of 30 minutes Advice Keep in...

Page 45: ...Service Mode Error Info Tech Read out CH prog Set Date and time Cascade param Throttle Error Burner A Cascade DHW prog Timeprog CH Boiler param Airflush Boiler Pump prg Timeprog DHW Burner A Param Pu...

Page 46: ...ar Daylight saving Europe Zone for daylight saving Off Eur USA 12 24hrs 0 24h 12 hour AM PM or 24 hour display AM PM 24h Date format DD MM YY Reproduction of date display DD MM YY MM DD YY YY MM DD Ti...

Page 47: ...ror bit selection 0 2 0 Only errors 1 Errors and blockings 2 Errors blockings and messages P158 0 Error relay selection 0 2 0 Only errors 1 Errors and blockings 2 Errors blockings and messages P170 95...

Page 48: ...compensation and flue length 0 15 BurnerA param Burner A parameters When the boiler has 2 heat exchangers Burner B will follow with the same parameters When the boiler has 2 heat exchangers Burner B w...

Page 49: ...ump P4 on off Heatdmnd off Heat demand yes no on off LPG Extra B off Status relay external heating source on off Boiler Information of the boiler T1 ave xx x C Actual average flow temperature of the b...

Page 50: ...Please Wait 12 Put out of operation In some cases it might be necessary to put the complete boiler out of operation The boiler is put out of operation by switching off the three functions and or Proc...

Page 51: ...nte nance instructions at all times Some tasks are described in these maintenance instruc tions For complete inspection and maintenance instructions please refer to Search Help ATAG XL When carrying o...

Page 52: ...B Open the top test nipple fig 13 2 1 a Connect the hose of the digital pressure meter to the top test nipple of the gas valve Measuring is only allowed using the top test nipple refer to arrow Press...

Page 53: ...ring equipment Natural gas Propane O2 percentage at full load 4 7 0 2 5 1 0 2 CO CO2 ratio less than 0 004 If required you may turn the setting screw to set the correct O2 percentage refer to fig 13 2...

Page 54: ...of the siphon adapter F and push that part of the flue gas vent pipe E down Leave the siphon adapter F hanging on the bottom plate Slide the slider G in the upper part of the flue gas pipe upward Pul...

Page 55: ...ould be able to move freely from fully open to fully closed see fig 13 3 g Replace the non return valve if the valve does not seal properly Follow the instructions sup plied with the new part Check th...

Page 56: ...electrode Push the clips on either side of the electrode to the outside and remove the electrode Remove and replace the gasket Assembly is done in reverse order Condensate container refer to fig 13 3...

Page 57: ...t is on Good or Mx24sc11 when read out is on boiler status is displayed on the screen There is no message when the boiler is set to the operational status read out During the messages Service and Mx24...

Page 58: ...too high Decrease pressure Bx12sc05 No pressure increase on pump start Bx13sc01 DT between T1 and T2 too high Bx15sc01 Communication error between controls Ex01sc01 Fan does not run on correct speed F...

Page 59: ...0 Height mm 1065 1065 1065 Depth mm 460 460 460 Mounting height excl flue connection mm 1715 1715 1715 Water content CH l 7 12 14 Overrun time pump CH min 2 2 2 PMS Water pressure min max bar 0 7 4 0...

Page 60: ...iwa certified 20 50 w w Anti freeze Fernox Alphi 11 Monopropyleneglycol inhibitors Kiwa certified KIWA ATA K62581 Belgaqua certified Cat III 25 50 w w Anti freeze in combination with F1 Protector Syst...

Page 61: ...on mm 2x 100 2x 100 2x 100 Gas pipe g 1 1 4 1 1 4 1 1 4 Flow pipe CH a 1 1 2 1 1 2 1 1 2 Return pipe CH r 1 1 2 1 1 2 1 1 2 Condensate drain pipe c mm 26 26 26 ATAG XL Series 465 315 150 100 165 100 3...

Page 62: ...460 1715 1000 1070 460 1715 540 2830 660 5630 660 1070 460 1715 540 1070 460 1715 540 1430 660 ATAG XL 2 boilers free standing in line ATAG XL 3 boilers free standing back to back ATAG XL 4 boilers f...

Page 63: ...Installation Servicing instructions ATAG XL 63 1430 660 1070 460 1715 1000 700 195 195 700 700 270 30 700 315 150 120 770 410 180 180 Dimensions flue connections...

Page 64: ...DN100 L 3 6 places 2098mm DN65 DN100 140 73 228 441 680 330 175 30 220 110 G1 2 G3 8 DN65 DN65 DN65 DN65 G1 250 80 349 709 910 560 175 30 220 110 DN100 DN100 DN100 DN100 G1 G1 2 G3 8 Dimensions low ve...

Page 65: ...for back to back alignment 2 2 AX00020U I shape frame for line alignment 1 AX00030U Boiler frame 1 2 AX00470U Low velocity header for 1 or 2 boilers max 200kW 1 1 1 1 AX00480U Boiler connection set fo...

Page 66: ...2 387 34 6 811 5 2 284 36 6 271 6 2 186 38 5 779 7 2 093 40 5 330 8 2 004 42 4 921 9 1 920 44 4 547 10 1 840 46 4 205 11 1 763 48 3 892 12 1 690 50 3 605 13 1 621 52 3 343 14 1 555 54 3 102 15 1 492...

Page 67: ...ciency Directive 92 42 EEC EN 15502 2 2 2014 Low Voltage Directive 2014 35 EU EN 60335 1 2011 EN 60335 2 102 2010 EMC Directive 2014 30 EU EN 61000 3 2 2013 EN 61000 3 3 2014 EN 60335 2 102 2010 EN 55...

Page 68: ...terlock Provided ALL SYSTEMS The system has been flushed and cleaned in accordance with BS7593 and boiler manufacturer s instructions Yes What system cleaner was used What inhibitor was used Quantity...

Page 69: ...gister No Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Gas safe register No Record At max rate C...

Page 70: ...Installation Servicing instructions ATAG XL 70...

Page 71: ...Installation Servicing instructions ATAG XL 71...

Page 72: ...reserves the right to change the specifications and dimensions without prior notice ATAG Heating UK Ltd Unit 3 Beaver Trade Park Quarry Lane Chichester West Sussex PO19 8NY Phone 01243 815 770 Fax 012...

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