USER MANUAL
Inverter/charger ASTERION HYBRID 30K
Version: 1.0
Page 1: ...USER MANUAL Inverter charger ASTERION HYBRID 30K Version 1 0...
Page 2: ...nnection 14 8 Battery Connection 18 9 Load AC Output Connection 19 9 1 Preparation 19 9 2 Connecting to the AC output 19 10 Communication Connection 21 11 Dry Contact Signal 21 11 1 Electric Parameter...
Page 3: ...I Parallel Installation Guide 73 Introduction 73 Parallel cable 73 Overview 73 Mounting the Unit 74 Wiring Connection 74 Inverters Configuration 76 Setting and LCD Display 78 Commissioning 81 Trouble...
Page 4: ...to generate power to feed the grid utility and charge battery This inverter is only compatible with PV module types of single crystalline and poly crystalline Do not connect any PV array types other t...
Page 5: ...connecting AC DC and battery power from the inverter before attempting any maintenance or cleaning or working on any circuits connected to the inverter Turning off controls will not reduce this risk I...
Page 6: ...low been dropped or otherwise damaged in any way If the Inverter is damaged please call for an RMA Return Material Authorization CAUTION AC breaker DC switch and Battery circuit breaker are used as di...
Page 7: ...RS 232 cable Share current cable battery plugs 3 2 Product Overview 1 Battery connectors 2 PV connectors 3 RS 232 communication port 4 BMS 5 Dry contact 6 EPO 7 Battery thermal sensor 8 USB communica...
Page 8: ...ing capacity for installation appropriate for installation on concrete or other non flammable surfaces The ambient temperature should be between 25 60 to ensure optimal operation Be sure to keep other...
Page 9: ...9 1 Drill four holes in the marked locations with supplied four screws The reference tightening torque is 35 N m 2 Fix the inverter on the wall 3 Check if the inverter is firmly secured...
Page 10: ...ble requirement for AC wire Nominal Grid Voltage 230VAC per phase Conductor cross section mm2 9 10 AWG no 8 5 2 Connecting to the AC Utility Overview of AC Connection Socket Component Description A Pr...
Page 11: ...N m Step 6 Push protective dome D on to socket element E until both are locked tightly Then twist protective element D and pressure dome A so that all cables are firmly connected Step 7 Plug the AC c...
Page 12: ...6 2 Connecting to the Generator input Overview of AC Connection Socket Component Description A Pressure dome B Clip C Sealing nut D Protective element E Socket element Step 1 Check the grid voltage an...
Page 13: ...ent E until both are locked tightly Then twist protective element D and pressure dome A so that all cables are firmly connected Step 7 Plug the Generator connection socket into GENERATOR terminal of t...
Page 14: ...nectors with PV modules by the following below steps Components for PV connectors and Tools Female connector housing Female terminal Male connector housing CAUTION Exceeding the maximum input voltage...
Page 15: ...sert assembled cable into female connector housing as shown below charts Reference insertion force 50N Reference withdrawal force 50N Insert striped cable into male terminal and crimp male terminal as...
Page 16: ...tor WARNING It s very important for system safety and efficient operation to use appropriate cable for PV module connection To reduce risk of injury please use the proper recommended cable size as bel...
Page 17: ...12pieces in series 2 strings in parallel 12pieces in series 2 strings in parallel 12pieces in series 60 pcs 18000W 12pieces in series 2 strings in parallel 12pieces in series 2 strings in parallel 12...
Page 18: ...er for the details NOTE2 Please use 1000VDC 100A circuit breaker NOTE3 The overvoltage category of the battery input is II Please follow below steps to implement battery connection Step 1 Check the no...
Page 19: ...le size as below Nominal Grid Voltage 208 220 230 240 VAC per phase Conductor cross section mm2 5 5 10 AWG no 8 AWG 9 2 Connecting to the AC output Overview of Load Connection Socket Component Descrip...
Page 20: ...pressure dome A so that all cables are firmly connected Step 5 Plug the socket into the terminal CAUTION It s only allowed to connect load to AC Output Connector Do NOT connect the utility to AC Outp...
Page 21: ...r RS232 or BMS port use a RJ45 cable as follows For USB port use a USB cable as follows For Dry contact port please remove insulation sleeve 8 mm for three conductors and insert three cables into port...
Page 22: ...r Off Unit is off and no output is powered Open Close Power On Battery voltage is lower than setting battery cut off discharging voltage when grid is available Close Open Battery voltage is lower than...
Page 23: ...ystem For details please refer to Modbus card II manual Note this application is only valid for Grid Tie with Backup II mode Equipped with Modbus card II hybrid inverter is connected to energy meter w...
Page 24: ...24...
Page 25: ...ent the inverter is turned on already However there is no output generation for loads Then If LCD lights up to display the current inverter status commissioning has been successfully After pressing ON...
Page 26: ...ow Mode There are three operation modes Grid tie with backup Grid Tie and Off Grid Grid tie with backup PV power can feed in back to grid provide power to the load and charge battery There are four op...
Page 27: ...e different based on different selected types of operations Allow AC charging duration It s a period time to allow AC grid to charge battery When the duration is set up as 0 00 00 00 it means no time...
Page 28: ...ion is invalid Allow battery to discharge when PV is unavailable This option is automatically determined by setting in Load supply source PV is unavailable When Battery is higher priority than Grid in...
Page 29: ...e power to the load If it s not sufficient grid will provide power to the load If grid is not available at the same time battery power will back up When PV power is not available 1 1st Grid 2nd Batter...
Page 30: ...ficient battery power will provide power to the load When battery power is running out or not available grid will back up the load 2 1st PV 2nd Grid 3rd Battery PV power will provide power to the load...
Page 31: ...charge battery 2 PV only It is only allow PV power to charge battery 3 None It is not allowed to charge battery no matter it s PV power or grid Load supply source When PV power is available 1 1st PV 2...
Page 32: ...is sufficient it will charge battery next If there is remaining PV power left it will feed in to the grid Feed in to the grid is default disabled Battery charging source PV only Only after PV power fu...
Page 33: ...y first during off peak time If it s not sufficient grid will charge battery Load supply source 1st PV 2nd Grid 3rd Battery When battery is fully charged remaining PV power will provide power to the l...
Page 34: ...power after supporting the loads it will charge battery first Only until PV power is not available grid will charge battery Default 2 PV only It is only allow PV power to charge battery 3 None It is...
Page 35: ...ad PV power will charge battery first After battery is fully charged if there is remaining PV power left it will provide power to the load Feed in to the grid is not allowed under this mode At the sam...
Page 36: ...tery power is running out grid will back up the load NOTE This option will become ineffective during AC charging time and the priority will automatically become 1st Grid and 2nd Battery order Otherwis...
Page 37: ...power will provide power to the load first If it s not sufficient battery power will back up the load Only after battery power is running Grid will back up the load When PV power is not available 1 1...
Page 38: ...ndicate the operating status and input output power information NOTICE To accurately monitor and calculate the energy generation please calibrate the timer of this unit via software every one month Fo...
Page 39: ...charging current to battery or discharging current from battery V Battery voltage percentage A Battery current Li ion Lithium battery communication connection Indicates date and time or the date and...
Page 40: ...cond until the load icon is illuminated This inverter is able to provide power to connected loads via AC output connector ESC Short press Return to previous menu Press and hold the button until the lo...
Page 41: ...V 02 Output frequency 50HZ default 60HZ 03 Battery type User Defined default If User Defined is selected battery charge voltage and low DC cut off voltage can be set up in program 4 7 8 and 9 Pylontec...
Page 42: ...CAN communication will be supported 04 Maximum charging current To configure total charging current for solar and utility chargers Max charging current utility charging current solar charging current...
Page 43: ...when grid is unavailable Default setting 636V Setting range is form 300V to 800V Increment of each click is 1V SOC 20 default If any lithium battery is selected in program 03 setting value will change...
Page 44: ...will change to SOC automatically Setting range is from 10 to 100 Increment of each click is 5 13 Work Mode Grid tie with backup PV power can feed in back to grid provide power to the load and charge...
Page 45: ...e battery Grid tie with backup IV I selected users are only allowed to set up peak time and off peak electricity demand Programs of 15 17 18 19 and 20 can t be set and peak off peak time can be set in...
Page 46: ...low PV power to charge battery None It is not allowed to charge battery no matter it s PV power or grid 16 Feed to grid configuration Feed to grid disable default Feed to grid enable 17 Battery energy...
Page 47: ...art charging time for first AC charging interval 00 00 Default The setting range of first start charging time for AC charger is from 00 00 to 23 00 Increment of each click is 1 hour 22 Stop charging t...
Page 48: ...on LCD screen goes off after 30s LCD screen goes off after 60s default LCD screen goes off after 300s LCD screen goes off after 600s 28 Alarm control Alarm on default Alarm off 29 Alarm control in sta...
Page 49: ...default Enable 39 Time setting Minute For minute setting the range is from 00 to 59 40 Time setting Hour For hour setting the range is from 00 to 23 41 Time setting Day For day setting the range is f...
Page 50: ...ult The setting range of AC output on is from 00 00 to 23 00 Increment of each click is 1 hour 63 Scheduled time for the second AC L2 output off 00 00 Default The setting range of AC output off is fro...
Page 51: ...utton operation Press Enter button to enter query menu There are three query selections Input voltage and frequency of AC input Frequency voltage and power of AC output Input voltage power and current...
Page 52: ...display information will be switched in turns by pressing Up or Down key The selectable information is switched as the following table in order Selectable information LCD display Defaul t Displa y Scr...
Page 53: ...ch every 5 second R phase input voltage 230V Frequency 50 0HZ Output information R voltage S voltage T voltage total power R power S power T power switch every 5 second Main R phase output voltage 230...
Page 54: ...ery 5 second R phase output total power 800w Output information Output information R voltage S voltage T voltage total power R power S power T power switch every 5 second Total power 3kw PV input info...
Page 55: ...55 Defaul t Displa y Scree n Real Date Real date 2021 11 10 Real time Real time 11 10 PV energy generated today PV energy generated today 8Wh...
Page 56: ...56 PV energy generated this month PV energy generated this month 8kWh PV energy generated this year PV energy generated this year 108kWh Total PV energy generated Total PV energy generated 108kWh...
Page 57: ...57 Main CPU version checking Main CPU version 01 01 Secondary CPU version checking Secondary CPU version 01 01 Firmware version checking Firmware version 16 00...
Page 58: ...de power to loads and then feed in to the grid PV power is sufficient to charge the battery first However remaining PV power is not sufficient to back up the load Therefore remaining PV power and the...
Page 59: ...oads via AC output PV power and utility are charging battery at the same time because of insufficient PV power This inverter is disabled to generate power to the loads via AC output PV power is feedin...
Page 60: ...grid connected This inverter is working with DC INV operation and not connecting to the grid LCD Display Description PV power is sufficient to charge battery and provide power to the connected loads P...
Page 61: ...es to indicated that battery is not connected Standby mode The inverter is working without DC INV operation and load connected LCD Display Description This inverter is disabled on AC output or even AC...
Page 62: ...62 LCD Display Description If PV battery or utility icons are flashing it means they are not within acceptable working range If they are not displayed it means they are not detected...
Page 63: ...to 1000Vdc Battery overcharge protection back point Loss point 20V Charging process based on default setting 3 stages First max charging voltage increases to 828V Second charging voltage will maintai...
Page 64: ...ery capacity Ah x 0 2 For example if you are using 250 Ah battery then maximum charging current is 250 x 0 2 50 A Please use at least 50Ah battery because the settable minimum value of charging curren...
Page 65: ...r other metal objects b Use tools with insulated handles c Wear rubber gloves and boots d Do not lay tools or metal parts on top of batteries e Disconnect charging source prior to connecting or discon...
Page 66: ...oo low 03 Line frequency high loss Grid frequency is too high 04 Line frequency low loss Grid frequency is too low 05 Line voltage loss for long time Grid voltage is higher than 253V 06 Ground Loss Gr...
Page 67: ...uddenly 1 Restart the inverter 2 If the error message still remains please contact your installer 03 BUS soft start time out Internal components failed Please contact your installer 04 INV soft start...
Page 68: ...nverter 2 If the error message still remains please contact your installer 16 GFCI sensor fault GFCI sensor failed Please contact your installer 17 DSP and MCU Com Loss Communication loss between DSP...
Page 69: ...R phase INV voltage low Internal components failed Please contact your installer 34 R phase INV voltage high Internal components failed Please contact your installer 35 Wire connection fault Internal...
Page 70: ...re and fans 2 If the error message still remains please contact your installer 55 R phase INV over temperature R phase INV temperature is too high 1 Check the ambient temperature and fans 2 If the err...
Page 71: ...oltage 220 230 240 VAC Max feeding power 30000W Feed in Grid Voltage Range 184 265 VAC per phase Feed in Grid Frequency Range 47 5 51 5 Hz or 59 3 60 5Hz Nominal Output Current 43 5 A per phase Power...
Page 72: ...Power 30000W BATTERY CHARGER Nominal DC Voltage 736 VDC Maximum Charging Current 50A GENERAL Dimension D X W X H mm 255 x 660 x 750 Net Weight kgs 73 INTERFACE Parallel able Yes External Safety Box O...
Page 73: ...roduction This inverter can be used in parallel with maximum 6 units Parallel cable You will find the following items in the package Parallel communication cable Current sharing cable Overview 1 Paral...
Page 74: ...NG1 Be sure the length of all battery cables is the same Otherwise there will be voltage difference between inverter and battery to cause parallel inverters not working WARNING2 The battery of each in...
Page 75: ...rters connected in parallel Recommended breaker specification of AC input with three phase Model 2 units 3 units 4 units ASTERION HYBRID 30K 100A 230VAC 150A 230VAC 200A 230VAC Note1 Also you can use...
Page 76: ...iguration Two inverters in parallel Power Connection L1 L2 L3 N G L1 L2 L3 N G Load BAT BAT BAT AC OUTPUT BAT BAT BAT AC OUTPUT AC GRID AC GRID Communication Connection 1 2 Three inverters in parallel...
Page 77: ...ID AC GRID AC OUTPUT BAT BAT BAT Communication Connection 1 2 3 Four inverters in parallel Power Connection L1 L2 L3 N G L1 L2 L3 N G Load BAT BAT BAT AC OUTPUT BAT BAT BAT AC OUTPUT AC GRID AC GRID A...
Page 78: ...SNMP or Modbus card to set up program the bundled software is SolarPower Pro Use SNMP card to synchronize the parameters Each inverter should be installed one SNMP card Make sure all of the SNMP card...
Page 79: ...Sync button in each parameter setting When Sync is clicked and Apply is pressed this new setting will be applied to all inverters If not this setting is only effected in current inverter you choose N...
Page 80: ...el for output Disable Fault code display Fault Code Fault Event Icon on 60 Power feedback protection 71 Firmware version inconsistent 72 Current sharing fault 80 CAN fault 81 Host loss 82 Synchronizat...
Page 81: ...aster and slave units are randomly defined Warning 02 is AC GRID voltage low Step 4 Switch on all AC breakers of Line wires in AC input It s better to have all inverters connect to utility at the same...
Page 82: ...y connect AC input and press Enter key to let it working in bypass mode 3 Check if the problem happens again or not and feed back the result to your installer 62 Relay board communication loss 71 The...
Page 83: ...en the inverter and battery is successful it will show successful icon on the LCD screen 3 Code Reference Related information code will be displayed on LCD screen Please check inverter LCD screen for...
Page 84: ...Developer and supplier of energy storage and power generation solutions https energon group com MAN ASTERION SOL ASTERION HYBRID 30K 221114 EN...
