ASTECH VLM500 User Manual Download Page 4

VLM60 User Manual 

Device description 

 

page 4 

ASTECH GmbH 

 

1

 

Device description 

The VLM60 is a sensor for detecting the speed of moving objects and measuring the length. It is intended for use 
in  industrial  environments.  The  measuring  principle  is  based  on  a  correlation  method.  Even  the  slightest 
movements can be detected in this way. A white light LED with focusing optics illuminates the surface of the 
measuring object at an angle. Due to the oblique illumination, the surface structure is reflected into the receiving 
optics and received by the primary sensor. The sensor signals are further processed in the evaluation electronics. 

The 

sensor 

enables 

2D 

measurement, i.e. the movement 
of  a  target  can  be  measured  in 
both  directions,  x  and  y.  The 
output 

of 

the 

velocity 

components  is  done  via  two 
independent 

pulse  generators

 

(encoder  emulation)  with  two 
phases  each.  If  required,  the 
VLM60 can be equipped with an 
additional 

fieldbus  interface

.  A 

programming interface

 is used to 

set the behavior of the device by 
means of parameters. 

 

 

Figure 1: Structure of a VLM60 

The measuring device is mounted in parallel alignment at the prescribed working distance above or below the 
measuring object and automatically detects its movement. The object to be measured must be placed in the 
optical  axis.  Triggered  length  measurements  can  also  be  made  by  means  of  an  external  switching  signal.  In 
addition to the length, the sensor can also output a quality signal "measuring rate R" (0...100%), which allows an 
evaluation of the current signal acquisition. Mounting or installation should always be carried out in such a way 
that the measuring rate reaches a maximum. 

The  VLM60  has  a  white  light  LED  as  the  illumination  source.  LEDs  are  classified  with  regard  to  their 
photobiological hazard potential; not according to the criteria of laser protection. The standard to be applied for 
LEDs is EN/IEC 62471 "

Photobiological safety of lamps and lamp systems

". The LED illuminant used in the VLM60 

is assigned to risk class RG-2 (moderate risk). This means that the illuminant does not pose a risk in use due to 
the normal behavior of the user (i.e., turning the head away as the natural reaction when looking into a bright 
light source). The following note should nevertheless be observed. 

 

It is recommended not to look directly into the illumination source at any time, when the device is 
powered on. 

 

Machine directive 2006/42/EC 

In  the  sense  of  the  EU  directive  “2006/42/EC”  the  VLM60  is  not  a  machine.  Hence  there  is  no  conformity 

declaration available for the device. The directive 2006/42/EC regularizes the requirements on machines. Here, 
a  machine is meant  to be the entity of connected parts or mechanisms (see also EN 292-1,  section 3.1).  The 
VLM60 is part of the electrical and sensor equipment of a machine. The machine manufacturer must consider 
the VLM60 in its process for the declaration of conformity. 

 

 

Summary of Contents for VLM500

Page 1: ...User Manual VLM60 Version 1 ...

Page 2: ...licable We reserve ourselves the right to implement technical modification that serves to optimize the product without related notification Thus it cannot be assumed that subsequent product versions show the same properties as the one on hand Registered trademarks are the manufacturer s property VLM60 User Manual V1 Copyright ASTECH Angewandte Sensortechnik GmbH Rostock 2022 VLM60 as of hardware v...

Page 3: ...rmity 29 II List of figures Figure 1 Structure of a VLM60 4 Figure 2 Mounting orientation of the VLM60 5 Figure 3 Working distance of the VLM60 5 Figure 4 VLM60 with mounting plate 5 Figure 5 VLM60 with rotating plate 6 Figure 6 Connections 6 Figure 7 Pin arrangement of the connections seen from device side 7 Figure 8 Pulse sequence of the encoder interface 8 Figure 9 VLMTool 11 Figure 10 Housing ...

Page 4: ... by means of an external switching signal In addition to the length the sensor can also output a quality signal measuring rate R 0 100 which allows an evaluation of the current signal acquisition Mounting or installation should always be carried out in such a way that the measuring rate reaches a maximum The VLM60 has a white light LED as the illumination source LEDs are classified with regard to ...

Page 5: ...the cover This is the positive Y direction and speed respectively Figure 2 Mounting orientation of the VLM60 Figure 3 Working distance of the VLM60 The nominal working distance WD for the VLM60 is 100 mm This distance is measured directly from the window side to the measuring surface The permissible tolerance distance variance is 10 mm If the VLM60 is purchased as a set from the manufacturer a pos...

Page 6: ...flange connector is shown in the following table Pin Signal Color 1 pulse output 1 Phase A White 2 pulse output 1 Phase B Brown 3 pulse output 2 Phase A Green 4 pulse output 2 Phase B Yellow 5 Trigger input Grey 6 Switching output Pink 7 GND Blue 8 US 12 30V Red Table 1 Configuration of connection 1 Figure 6 Connections The D coded 4 pole flange socket connection 2 is the connection for the option...

Page 7: ...and the device holder The device holder must also be grounded with low resistance A missing or insufficient grounding of the measuring device can lead to malfunctions or damage of the electronics in case of overvoltage Connection 1 is a combined supply signal connection According to the applied EMC test standard it follows that the DC power supply for the VLM60 must be designed locally The device ...

Page 8: ...ieldbus interface This is done ex works For subsequent installation the device must be sent to the manufacturer An additional board is installed inside the device and a device flange at connection 2 Three Ethernet based interfaces are available for selection Ethernet UDP TCP Profinet IO Ethernet IP Information such as data structure or update time of the individual interfaces can be found in chapt...

Page 9: ... or blinking Very bad measurement condition very bad motion detection Orange Continuous or blinking Moderate measurement condition moderate motion detection Green Continuous or blinking Optimal measurement condition optimal motion detection Table 4 Light conditions of the signal LED Furthermore serious internal error faults are represented by a red pulse sequence In this case the manufacturer need...

Page 10: ...erface enables communication between evaluation units e g PLC and the measuring device over long distances using standardized network components In addition to the transmission of the measured speed the recorded lengths can also be transferred Furthermore it is possible to trigger measurements in the VLM60 with the help of a control byte Furthermore VLM60 parameters can be set via the bus The inte...

Page 11: ...point is used to separate places before and after the decimal point When entering commands without parameters the current value of this parameter is displayed In order to save parameter changes permanently the store command must be used The VLMTool is installed under Windows 10 11 The installation data is located on the USB stick included in the scope of delivery or can be downloaded from the Inte...

Page 12: ...0 The value should be selected as large as the process dynamics allow Usual values are 5 to 50 ms A value that is too large leads to a delayed reaction to velocity changes If Average is too small the measured velocity value fluctuates more strongly As a result vibrations from the measuring object or the measuring device for example are visible in the signal curve Baudrate Serves to set the transmi...

Page 13: ...ng factor for the first pulse output see chapter 2 2 With a value of 1 a frequency of 100 Hz is output at a speed of 0 1 m s po1factor f f 2500 0 2500 0 0 default 1 000000 The factor corresponds to the specification pulses per millimeter of object movement PO1Hold Serves to set the hold behavior freezing of the first pulse output A time dependency can be set in 100 ms steps or a dependency on the ...

Page 14: ... a value of 1 a frequency of 100 Hz is output at a speed of 0 1 m s po2factor f f 2500 0 2500 0 0 default 1 000000 The factor corresponds to the specification pulses per millimeter of object movement PO2Hold Serves to set the hold behavior freezing of the second pulse output A time dependency can be set in 100 ms steps or a dependency on the switching input TRIGGER With time dependence the set tim...

Page 15: ... 180 PO2Factor r Measurement Rate Quality of velocity measurement Resolution Serves to set the resolution of the primary sensor resolution n n 100 200 300 8200 default 5000 This parameter influences the behavior of the primary sensor Changes should only be made in consultation with the manufacturer Scantime Controls the internal temporal resolution of the primary sensor scantime n n 0 65535 unit m...

Page 16: ...FORMAT parameter Each of the above switches can be additionally combined a stands for any switch a x Adds the value a V L F with the offset x a x Multiplies the value a V L F with x a H n Returns the value a V L F as hexadecimal number with n characters a n m Returns the value a V L F as formatted number with n places and m decimal places All format specifications can be combined with each other a...

Page 17: ... the switches does not matter Switches that are not specified will not be changed The format is fixed with eight data bits and one stop bit When parity is enabled the eighth data bit is replaced by the parity bit so1interface n c c c n baud rate c protocol parity default 115200 N D Switch Meaning 9600 baud rate 9600 or 19200 38400 57600 115200 no protocol N no parity O odd parity E even parity D f...

Page 18: ...ommunication interface S2 must be parameterized accordingly Only the baud rate 57600 is permissible Nevertheless the internal communication interface S2 can be parameterized in the same way as the programming interface S1 Information on this can be found in the SO1Interface parameter so2interface n c c c n baud rate c protocol parity default 57600 N D See parameter SO1Interface SO2On Serves to swi...

Page 19: ...to the angle of inclination in the x direction i e the roll angle beta f2 corresponds to the angle of inclination in the y direction i e the pitch angle gamma For the angle designation compare Figure 2 Trigger Used to configure the switching input TRIGGER for internal length measurement trigger n n 0 3 default 0 n Event Usage 0 H Level single part measurement 1 L Level single part measurement 2 L ...

Page 20: ...majority of applications the default setting can be used 4 3 Additional commands Via the command line not only parameters can be changed see previous section but also other commands can be entered The following overview shows all available commands Clear Resets the measured length value s back to zero clear During an ongoing length measurement this command can be used to set the length value reach...

Page 21: ...r status can be queried as well as set number n n 0 65535 A length measurement can be terminated either by calling the command Stop or by an event at the switching input according to the setting of the parameter Trigger Parameter Outputs all parameters with the current setting parameter Password Serves for setting the password for permanent saving of the set parameters After the input the old pass...

Page 22: ...be contacted REM The command is used to insert comment lines in parameter files which can be sent to the VLM60 for easy parameterization All characters after REM in the same line are ignored rem s s any string of characters The characters semicolon S N and have the same effect as REM This makes it possible to send a complete parameter file back to the device without getting error message Restart T...

Page 23: ...0 0 100 0 x velocity in m s f2 100 0 100 0 y velocity in m s n 0 100 measurement rate Sending ESC to the device aborts the simulation process SO1 Outputs the parameters and their current setting that belong to the programming interface so1 SO2 Outputs the parameters and their current setting that belong to the internal communication interface so2 Start The command is used to start a length measure...

Page 24: ... tcomp The setting is made at the factory and cannot be changed Testmeasure The command starts a test output of the measured values This output has a fixed structure and is composed of the values x speed y speed x length y length measuring rate illuminance overexposure and underexposure The output ends automatically after 60s testmeasure c c c no abort after 60 s Sending ESC to the device aborts t...

Page 25: ... a direct communication channel between the fieldbus module inside the VLM60 and the connected PC The VLMTool automatically terminates the communication with the VLM which is then taken over by Wingate With Wingate a so called script file is transferred to the fieldbus module Wingate can be downloaded from the manufacturer s website https www deutschmann de de support downloads Information on how ...

Page 26: ...140 mm x 60 mm without connectors Programming interface USB for parameter adjustment and software updates I O signals Status output Vsup 1 V 100 mA max short circuit proof Trigger input 10 30 V 3 mA max opto isolated Incremental output Encoder per direction of movement two phases A B 90 5V TTL output frequency max 1 MHz max 100 mA per phase Fieldbus interface optional Ethernet FBFE Profinet IO FBP...

Page 27: ...f serial transmission USB error E30 Digital potentiometer I2C error Internal hardware error of the LED control unit Device defective E31 Temperature sensor I2C error Internal hardware error of the temperature monitoring Device defective E32 EEPROM I2C error Internal hardware error of the parameter memory Device defective E40 Power LED startup failed LED control unit could not be initialized Device...

Page 28: ...installation drawings page 28 ASTECH GmbH 7 Dimensional and installation drawings All dimensions in mm Figure 10 Housing dimensions Figure 11 Mounting dimensions The working distance WD is always measured starting at the edge of housing ...

Page 29: ...the following basic standards with respect to DIN EN 61326 1 2020 Emitted interference classification group 1 class A IEC CISPR 11 2019 grid bound emission IEC CISPR 11 2019 radiated emission Interference immunity classification Industrial electromagnetic environment IEC 61000 4 2 2008 Electrostatic discharge ESD IEC 61000 4 3 2010 Electromagnetic field IEC 61000 4 4 2012 Electrical Fast Transient...

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