ASTEC Peterson 6710D Operators Safety Manual Download Page 100

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H A P T E R

I S P L A Y I N G

A C H I N E

A T A

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R I N D E R

P E R A T O R

A F E T Y

A N U A L

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Clutch Alert Messages

For additional information on clutch faults such as set-
points, effects, and possible causes, see Table 17 on
page 132.

Table 9:

Alert Messages from the Clutch Controller

Alert Level

Message Heading

Message

Warning

(applies to all
clutch faults)

Clutch Control Low Voltage

Machine battery voltage is below 20 volts while attempting to
engage clutch.

Clutch missing keyswitch power Input speed detected but no keyswitch power.

No Clutch Input Speed

Input speed missing while attempting to engage the clutch.

Clutch Pressure XDCR Fault

Pressure Transducer is returning a voltage below 0.8 volts.

Pressure Transducer is returning a voltage above 1.2 volts.

Clutch Oil Pressure Fault

Clutch oil pressure is low.

Clutch disengaged due to a pressure fault while it was engaged.

Clutch Oil Temperature Fault

Clutch oil temperature is too high.

Clutch disengaged after 15 minutes of a temperature fault being
reported.

Clutch Oil Filter Clog

Filter is clogged and must be replaced.

Clutch disengaged after 15 minutes of a filter clog being reported.

Clutch PWM Coil Fault

PWM Coil may be defective with too high of a resistance or a wire
may be cut.

PWM Coil may be defective with too low of a resistance or a wire
may be grounded.

PWM wiring or coil may be defective, possible low controller input
voltage, or extreme high temperature.

Clutch ON/OFF Coil Fault

ON/OFF Coil may be defective with too high of a resistance or a
wire may be cut.

PWM Coil may be defective with too low of a resistance or a wire
may be grounded.

Clutch Equipment Safety Fault

Switch not returning voltage to the controller. Clutch can not be
engaged.

Switch not returning voltage to the controller. Clutch will NOT
automatically disengage due to this fault.

Clutch Engage Prevented

Engagement prevented because of engine speed. Clutch will not
engage if the engine speed is above 1100 RPM.

Engine Stalled

Engine stalled while attempting engagement. Engine speed went
to zero or was lost while attempting to engage the clutch.

Summary of Contents for Peterson 6710D

Page 1: ...Track Mounted Horizontal Grinder Serial Number 32D 29 2116 and Up 109401B English 6710D Operator Safety Manual ...

Page 2: ...f California to cause cancer Avoid inhaling wood dust or use a dust mask or other safeguards for personal protec tion For more information go to www P65warnings ca gov diesel Contacts Contact your Peterson distributor for current operation safety maintenance and service information Peterson Pacific Corp PO Box 40490 Eugene Oregon 97404 U S Peterson Product Support 888 813 0712 Fax 541 689 0804 www...

Page 3: ...ive Feed Control 20 Hopper 20 Compression Roll 20 Feed Chain 20 Slide Gate 21 Debris Curtain 21 Grinder Assembly 22 Rotor 22 Rotor Bits 22 Anvil and Grates 22 Impact Protection 22 Limit Switches 23 IRS Limit Switch 23 Compression Bumpers and Shear Pins 23 Latching Mechanism and Air Bags 24 Material Discharge System 26 Discharge Conveyor 26 Magnetic Head Pulley 26 Support Systems 27 Strobe Lights 2...

Page 4: ...rds Explosive Materials 53 Operating and Hazard Zones 54 Safety Labels 57 Maintenance Safety 62 3 OPERATING THE 6710D 63 Getting Started 63 Preparing the Work Site 63 Inspecting Before Startup 63 Inspecting the Feed Material for Contaminates 66 Setting Up for Operation 67 Unrolling the Debris Curtain 67 Positioning the Folding Ladder 68 Connecting the Water Sprinkler 68 Inflating the IRS Air Bags ...

Page 5: ...rical Inputs 2 3 119 Electrical Inputs 3 3 120 Electrical Outputs 1 3 121 Electrical Outputs 2 3 122 Electrical Outputs 3 3 123 Remote Transmitter Test 124 Feed System 125 Feed System Options 127 Peterson Adaptive Control System 129 Feed Speed 129 Compression Roll Speed 129 Feed System Options 129 Other Automatic Actions 129 Air Bag Information 130 Clutch Page 131 Clutch Fault Messages 132 Informa...

Page 6: ...C O N T E N T S 4 67 1 0 D G R I N D E R O P E R A T O R SA F E T Y M A N U A L 109401B ...

Page 7: ...gn and controls system are an ongoing activity Any of this information is subject to change without notice Therefore some changes made to the machine may not be captured in the content of this man ual the information specifications and illustrations are current as of the publication date For the most current information on your machine check with Peterson or your dealer for service bulletins or ma...

Page 8: ...s operations and to become aware of hazards that may arise during main tenance Small Numbers on Figures In Peterson product manuals we insert a number such as F05555 in small typeface below each graphic to identify its file name This number is for editorial use only Units of Weight and Measure In this manual U S customary units of weight and mea sure are stated first followed by their SI metric va...

Page 9: ...ch repair or alteration This warranty is null and void if other than genuine Peterson s parts are used Peterson makes no warranties with respect to trade accessories or component parts not manufactured by or distributed by Peterson Those accessories or components are subject only to such warranties if any as may be made by their respective manufacturers This limited warranty is Peterson s entire a...

Page 10: ...A B O U T TH I S M A N U A L 8 67 1 0 D G R I N D E R O P E R A T O R SA F E T Y M A N U A L 109401B ...

Page 11: ... materials to a cus tomer specified size Parts Locations Figure 1 Figure 2 and Figure 3 on page 10 identify the locations of major machine parts and systems Figure 1 6710D Horizontal Grinder Drive Side View 1 Discharge Belt Drive Pulley Magnetic 2 Hydraulic Tank 3 Engine and Oil Cooling Units 4 Air Pre cleaners 5 Top of Belt Guard Belt Access Door Anvil Housing Access 6 Safety Pin 7 Safety Locking...

Page 12: ... Emergency Stop Button 1 of 5 17 Air Tanks Auxiliary Air Compressor 18 Water Sprinkler Valves 3 19 Feed Chain Drive 20 Rotor Shaft Bearing 21 Fire Extinguisher and Access to Grates 22 Information Box 23 Engine 24 Battery Box 25 Hydraulic Valve Assembly 26 Electrical Disconnect Switches and E Stop 27 Power Distribution Box 28 Emergency Stop Button 29 Water Sprayer 30 Control Panel 31 Conveyor Foldi...

Page 13: ...atics and transportation instructions for the truck driver Additional information is included in the Owner s Information Package that is shipped to your Peterson dealer This package includes OEM original equipment manufacturer material relating to certain components installed on your machine such as the engine and the clutch Figure 4 Document Box Location Machine Serial Number Plate The machine se...

Page 14: ...ged when the engine speed is between 750 1000 rpm During the engage cycle the clutch provides controlled slippage to bring the rotor up to engine speed gradually When the engine and rotor speeds match the clutch becomes fully engaged Operating When the clutch is fully engaged the green ring around the CLUTCH button and a green clutch icon on the display are illuminated While the engine is running ...

Page 15: ...or Compression roll Discharge conveyor Drive tracks One hydraulic cylinder raises and lowers the com pression roll The linkage to this cylinder can be reconfigured to lift the anvil housing for mainte nance Two hydraulic cylinders fold and unfold the dis charge conveyor One cylinder opens and closes the slide gate on the feed system The hydraulic oil tank separate from the clutch oil tank includes...

Page 16: ...ine is left unattended with the electrical power enabled Disconnect electrical power at the battery disconnect switch Overnight and on weekends Whenever the operator is away During transport Always use the battery disconnect to turn off the electri cal system Exception if the work lights or the water sprayer are required for maintenance then use the control power disconnect Follow lockout tagout p...

Page 17: ... in a lockable cabinet on the side of the machine The control panel is operated from the ground level Its standard lockout system prevents unauthorized start up The panel includes the Peterson display screen for the IQAN controller For information about the Peterson display see Dis playing Machine Data on page 93 For all other controls see Table 1 on page 16 F09936 Figure 7 Control Panel ...

Page 18: ...gine RPM Clutch Clutch Press and hold for 3 seconds to engage the clutch 3 Second Delay There is a 3 second delay between pressing the CLUTCH button and clutch engagement STOP 3S Conveyor Fold Conveyor Fold Folds the discharge conveyor Conveyor Open Unfolds the discharge conveyor Discharge Conveyor Conveyor Start Starts the discharge conveyor Feed Feed Reverse Press and hold to reverse the feed sy...

Page 19: ...urn off the machine at the con trol panel using the Engine switch or one of the Emergency Stop push buttons located on the machine For more information on the OFF STOP button see Remote Machine Stop on page 36 Figure 8 Remote Transmitter Track Track Enable Enables the drive tracks without starting any movement The tracks are controlled from the remote Fast Track Sets the drive tracks to high speed...

Page 20: ...llow labels The green pushbutton SHIFT function changes opera tion between white labeled functions and yellow labeled functions Table 2 Remote Transmitter Buttons Icon Function Power Press the green button to turn ON the remote The green LED is on during operation Shift Enables one function set either the yellow label set or the white label set while disabling the other function set The red LED st...

Page 21: ... Turns OFF the remote transmitter Stops the engine This is not the proper way to stop the engine a SHIFT Functions Conveyor Fold Folds the discharge conveyor for travel Conveyor Unfold Unfolds the discharge conveyor for operation Track Forward Moves the tracks forward Press either button to turn tracks in that direction Press both buttons for straight travel Track Reverse Moves the tracks in rever...

Page 22: ... the load is high and stops or reverses the feed Monitors the engine temperature and varies the cooling fan speed accordingly For more details see Peterson Adaptive Control Sys tem on page 129 Hopper The design of the feed hopper Figure 9 allows you to use a loader for placing bulky material over the side walls directly onto the feed chain Compression Roll The compression roll Figure 9 located at ...

Page 23: ...drive and onto the discharge conveyor belt Debris Curtain A debris curtain Figure 11 hangs at the front of the hopper to block objects thrown by the machine Figure 11 Debris Curtain 4710D Pictured For most operations keep the debris curtain installed When feeding material that is longer than the hopper it may be necessary to remove the debris curtain Under these circumstances position the machine ...

Page 24: ...il and through replaceable grates with a shearing action that reduces particle size Different types of bits are available for grinding differ ent materials For extended bit wear life you can reverse the bits using hand tools See the 6710D Main tenance Manual for instructions Peterson Product Support can help you select the best bits for your job or to obtain replacement bits For con tact informati...

Page 25: ...ssage on the control panel screen Also see Recovering from a Feed Auto Shutdown on page 76 Note A large impact in the grinding area may trigger additional protective responses by other compo nents such as clutch disengagement or engine shut down To prevent work slowdowns due to the IRS limit switch being tripped too often the limit switch may be disabled in the control system display However none ...

Page 26: ...and adjusted on the control panel display See Air Bag Adjust on page 146 Latch Plates There are two types of latch plates one with a detent and an optional one without a detent called a float latch plate It is important to know which latch plate your machine is using because operating characteristics between the two are much different See Operating with the Anvil Detent Latch Plate and Operating w...

Page 27: ...e anvil housing tightly in its operating position This is preferable for opera tions placing a high value on consistent clean finished product with uniform sizing such as when grinding green waste for compost or for making hog or biomass fuel However higher air bag pressure results in less machine protection This is because more force is required to lift the anvil enough to allow non crushable obj...

Page 28: ... optional float latch plate including having all four grates in place Avoid using grates with openings larger than 6 inches 15 cm in the third and fourth grate positions This is to protect the conveyor belt from receiving direct blows from large objects that may damage the belt or the con veyor pan below it Material Discharge System After the material passes through the grates it falls onto the di...

Page 29: ...ler System on page 48 Track Drive System The drive tracks are an open loop hydraulically driven system For details about moving the machine see Controlling the Grinder on page 75 For information about transporting the machine see Air Compressors The 6710D is equipped with two air compressors IRS Air Compressor The IRS air compressor Figure 20 provides air pres sure for the air bags which are part ...

Page 30: ...t out pressure settings are 145 psi and 150 psi 10 bar and 10 3 bar See Starting the Maintenance Air Compressor on page 90 and the Frame section of your machine s Main tenance Manual Also OEM manuals for the maintenance air compressor are provided in the customer information package Figure 21 Maintenance Air Compressor Water Sprayer The water sprayer uses electric water pumps and water supply on t...

Page 31: ...Diameter 46 118 cm Rotor Width 69 176 cm Bit Size width x height 3 x 6 7 6 cm x 16 5 cm Rotor Speed Default 840 rpm 2100 rpm engine Number of Bits 22 Drum Rotor 20 Pinned Rotor Grates Number of Grates 4 Total Grate Area 5253 in 33 890 cm Grate Coverage 186 degrees Grate Thickness 1 25 4 mm or 1 38 1 mm Feed System Total Hopper Capacity 9 9 yd 7 75 m Hopper Width 66 168 cm Hopper Length 15 15 7 8 4...

Page 32: ...C H A P T E R 1 MA C H I N E D E S C R I P T I O N 3 0 6 71 0 D GR I N D E R OP E R A T O R SA F E T Y M A N U A L 109401B ...

Page 33: ...ed to the machine and lists the warning messages for doing maintenance Maintenance Safety Discusses the importance of maintaining the machine for peak performance and safety Safety Summary Safe operation requires understanding the hazards that exist the techniques for avoiding unsafe situations and the features and devices of the machine that support using it safely Hazards When operating the mach...

Page 34: ...ty program including active safety training and on going on site safety improvement pro grams Peterson strives to maintain hazard alert messages and other safety communications in conformance with stan dards established by American National Standards Institute ANSI International Organization for Stan dardization ISO and the Occupational Safety and Health Administration OSHA Use Only for the Design...

Page 35: ... key operated switch that disconnects all electrical power on the machine Use the battery disconnect switch to turn off the electrical control system when the machine is left unattended when the machine is being transported to prevent unexpected starting to lock out the machine completely see Dis connect Lockout Tagout on page 34 Important As a standard safety practice for using the discon nect sw...

Page 36: ...witch key and padlock keys in a secure location when the machine is shut down 1 WARNING After correctly shutting down and locking out the 6710D hazards from stored energy can still exist See Stored Energy on page 37 Everyone maintaining or servicing the machine must lock and tag it out Lockout tagout procedures must be followed as written by federal OSHAin the U S state such as OR OSHA in Oregon U...

Page 37: ... or service technician using the remote transmitter should have control of the machine during service Always close and lock the vandal guard to the control panel before servicing the machine Always close and lock the vandal guard any time the machine is to be left unattended Emergency Machine Stop An emergency stop button is the primary means for rap idly shutting down the entire machine in an eme...

Page 38: ...hile the machine is running or if the batteries become too weak If a loss of link occurs for at least 3 seconds the machine goes through the following programmed response 1 The feed system stops 2 The tracks disengage if already enabled tracks enable light on the control panel remains lit 3 After 5 seconds the discharge conveyor stops 4 After 90 seconds the engine slows to low idle If the radio re...

Page 39: ...nd then only to the minimum extent necessary Grate Access Interlock Switch The machines are equipped with a safety interlock switch on the side access door to the grates This switch prevents the engine from engaging if the door is left open Ensure the access door to the grates is securely closed before starting the machine Track Enable Alarm When the drive tracks are ready to operate the track ala...

Page 40: ...it supports Any time that maintenance or service work is needed on or under the compression roll housing set and lock out the safety locking stops for the compression roll in the up position Figure 28 This prevents it from falling on someone To set the safety locking stops 1 Press ROLL UP on the remote to raise the compres sion roll to its maximum height 2 Rotate both of the safety stop handles Fi...

Page 41: ...ompletely Even slow rotor move ment can be hazardous Figure 31 Belt Guard Belt View To perform any maintenance on the grinder rotor or its drive parts 1 Wait for the rotor to come to a full stop 2 Raise the compression roll and engage the safety locking stops See Compression Roll Safety Lock ing Stops on page 38 3 Shut down and lock out the battery disconnect switch Rotor Precautions While doing s...

Page 42: ...e operat ing the machine Grates The grates are the screening devices that retain oversize material inside the grinding area and pass smaller mate rial out to the discharge conveyor Grates are wear parts and are changed on a regular basis They are heavy and must be handled with care to avoid pinching and crush ing injuries Use a truck crane to hold the weight of a grate and use pry bars and tools f...

Page 43: ...k under the discharge conveyor Should its support system fail the conveyor could fall and injure anyone standing underneath it Pressurized Gases and Fluids Accidental release or leak of pressurized gases or fluids can cause injury Some systems may remain pressurized after the engine has shut down Hydraulics High pressure hydraulic leaks can punc ture skin and cause blood poisoning Do not check for...

Page 44: ...a catwalk provide access to the engine to the fans and to the tanks for fuel and hydraulic oil Figure 35 on page 42 Hand holds and handrails are located where opera tors need support or a grab point when moving from one part of the machine to another Figure 35 Catwalk Ladder and Service Deck Conveyors The feed and discharge conveying systems electrical controls prevent the engine from starting unl...

Page 45: ...when unfolding the conveyor to its operating position or folding it to its travel posi tion Avoid pinch points near the conveyor Check the condition of fasteners and hydraulic lines regularly Check the mounting bolts regularly to be sure they are tight Do not walk stand or work under the discharge conveyor when it is fully or partly extended or when the engine is running Do not walk on climb on or...

Page 46: ...fety is your responsibility Daily Fire Prevention Fire prevention starts with the daily practice of ensuring safe operation before during and after running the machine At least once each day or more often depend ing on your operation clean combustible materials from the engine the exhaust system bearing housings and other heat sources Train new employees in fire prevention and fire emer gencies Re...

Page 47: ...emperature and helping to break down the lubri cants eventually contributing to bearing damage Bear ing parts may be hotter than they appear If paint discoloration or smoke appears do not touch the parts until the bearing cools Combustible Materials Risk of fire is always pres ent when working with heat sources ignitable fluids wood and other organic wastes The following ignit able materials are l...

Page 48: ...uel Diesel fuel gen erates vapors at temperatures above 100 F 38 C Die sel vapors can burn or explode at ratios of 0 5 to 7 with air if exposed to an ignition source Ignition sources include any activity which would cre ate flames sparks electrical arcing or very hot sur faces Keep flames or other ignition sources away from diesel fuel Replace damaged fuel tanks Spontaneous Combustion Wood particl...

Page 49: ...sk levels and hazards change with conditions and job sites Operation personnel are in the best position to decide how to use the water sprayer most effectively and how often on each job site They are the ones most responsible for job site fire safety and prevention Use this water sprayer to fight Class A combustible material fires Before travel secure the hose end to prevent it from loosening whil...

Page 50: ...he material near the compression roll housing and at the primary discharge conveyor The nozzles do not wet material enough to prevent it from burning Follow all fire safety proce dures to prevent injury and machine damage from fire The water sprinkler system is designed for typical municipal water supplies Any external source can pro vide the water through a standard hose connection The system hos...

Page 51: ...e an unpro tected person Flying objects are a continuing hazard at any time material is being processed or the rotor is turn ing Do not increase engine speed or engage the clutch when the compression roll housing is in its fully raised posi tion Material may be caught by the rotor and thrown out of the feed hopper Use the debris curtain to guard against flying or thrown material hazards 1 CAUTION ...

Page 52: ...he machine Important Keep the maintenance air compressor stowed against the machine during grinding operation to prevent material buildup on top of the air compres sor assembly Ventilation Engine exhaust contains products of combustion that are harmful to health The engine uses oxygen and creates a deadly atmosphere Always start and operate engine in a well ventilated area In enclosed areas vent e...

Page 53: ...ting area Every one must remain alert and actively avoid hazards Sound the horn Use the horn as needed to alert oth ers and to communicate The HORN button allows the operator truck driver or others to signal to anyone in the area that important safety related events are about to occur Demolition and Disaster Cleanup Operations The following section provides additional job site safety information t...

Page 54: ... evaluated and disposed of prior to operation Peterson cannot predict every material that presents a hazard at a job site However the following hazardous materials have been known to be present at many dem olition and cleanup work sites Asbestos and asbestos containing materials Lead based paint materials Silica Freon and chlorofluorocarbons Formaldehyde Asbestos Abatement Asbestos is a highly tox...

Page 55: ...yde emitting pressed wood product Fire Hazards Explosive Materials All potential sources of ignition should be evaluated and the necessary corrective measures taken Examples of combustible waste materials include but are not limited to Compressed gas piping Liquefied petroleum gas Propane tanks Ensure that the worksite is secured and any fire hazards have been removed or minimized before operation...

Page 56: ... Station Ladder walkway engine and control panel zone You enter this area to start the engine unfold the conveyor check gauges engage the clutch check lubricant levels and perform other functions Area 2 Hazard Zone Stay back from the overhead conveyor which can trap crush or pinch around the conveyor belt and the belt rollers Watch out for falling material coming off the end of the discharge conve...

Page 57: ...ude automatic reversing of the feed chain As a result the feed chain may reverse suddenly without warning and material may spill out the end of the hop per Crushing pinching and possible trapping hazards also exist in this area near the feed chain and on each side of the feed hopper at the front of the machine Area 6 Flying material Hazard Zone Figure 42 on page 56 To reduce risk of being hit by f...

Page 58: ...tenance guide lines Refer to Changing the Reversible Bits in the 6710D Maintenance Manual Keep the feed material as clean of foreign objects as possible Follow all rules for avoiding hazards Area 7 Traffic Hazard Zone Everyone should take special notice of traffic hazards at the work site Traffic patterns cannot be defined in this manual because of differences in the design and work practices at e...

Page 59: ...g mov ing or unguarded parts and other hazards Some labels serve as reminders to lock out the power source and others describe recommended operating or maintenance activities and other useful information A complete list of labels and decals is available in your 6710D Parts Book If any decal has been removed or has become unreadable call your Peterson Distributor for replacements The following labe...

Page 60: ...ncy Stop E Stop Button Warning Strong Magnetic Field Warning High Pressure Fluid Warning Feed Chain Danger Coasting Rotor Warning Shock and Electrocution Hazard Caution Hot Exhaust Surfaces Warning Moving Conveyor Warning Avoid Pinch Points Warning Lock Out Tag Out Warning Diesel Vapor Hazard Warning Anvil Housing Moves Instantly Warning Use Safety Pin Insert Safety Pin Here Warning Remote Control...

Page 61: ...R SA F E T Y MA N U A L 59 Figure 47 Warning Do Not Operate Without Guards Figure 48 Warning Secure The Access Door Figure 49 Warning Confined Space Figure 50 Warning Secure Covers Before Starting Figure 51 Warning Avoid Inhaling Diesel Exhaust Figure 52 Danger Always Use a Safety Locking Pin ...

Page 62: ...SA F E T Y M A N U A L 109401B Figure 53 Danger Avoid Fires Hot Metals Figure 54 Danger Fire Hazard Wood and Fluids Figure 55 Danger Fire Hazard No Smoking Figure 56 Danger Fire Hazard Electric Arcs Figure 57 Danger Fire Hazard Hot Engine Exhaust Figure 58 Danger Fire Hazard Wood Dust ...

Page 63: ...H A P T E R 2 W O R K I N G S A F E L Y 1 0 9 40 1 B 6 7 10 D G R I N D E R OP E R A T O R SA F E T Y MA N U A L 61 Figure 59 Danger Fire Hazard Hydraulic Oil Figure 60 Warning Thrown Material Hazard Zone ...

Page 64: ... component without first installing safety pins or support devices 1 WARNING Crushing or pinching hazard A damaged or missing guard safety device or decal can expose operators to risk of injury or death Keep these devices maintained 1 WARNING Crushing or pinching hazards Keep clear of all moving parts such as pulleys and conveyors while the machine is running Keep all guards in place during operat...

Page 65: ...ng and Hazard Zones on page 54 Inspecting Before Startup Before starting and operating a 6710D for the first time read and understand the entire Chapter 2 Working Safely and this Chapter 3 1 WARNING Personal Injury Hazard Anyone not involved with operating the 6710D should leave the area Do not allow anyone to work on or operate the machine who does not know how to do so safely Failure to heed the...

Page 66: ...intenance schedule Loose bolts nuts and other mechanical fasten ers Retighten as needed Correct installation of all machine guards and protective devices Maintenance air compressor is stowed against the machine to prevent material buildup on the assembly If you have any questions about machine safety equipment resolve them before operating the machine 4 Make sure all Emergency Stop buttons are pul...

Page 67: ...il Sight Gauge 9 Check the radiator coolant level on the sight gauge Figure 65 when the engine is cool The level should be visible in the sight glass but no more than 1 2 full when cool Figure 65 Coolant Level Sight Gauge 10 Check the hydraulic oil level at the sight gauge Figure 66 on the hydraulic tank The level should be 1 to 2 inches 2 5 to 5 cm below the top of the sight glass before startup ...

Page 68: ...objects hazard Rocks metals knots and other hard objects could result in serious injury if thrown from the machine Inspect the feed material and remove any contaminates prior to loading the hopper Contamination includes but is not limited to rocks cement large knots or trunks ferrous and non ferrous metals and abrasives such as soil sand and dirt Loader operators can reduce the effects of abrasive...

Page 69: ...der the curtain when rolling or unrolling the debris curtain At least two people are required to han dle the debris curtain The debris curtain is an important safety feature It is installed to stop flying objects or thrown material that can be ejected from the rotor when the compression roll lifts or is in float mode For most operations be sure to leave the debris curtain installed Use at least tw...

Page 70: ...k and catwalk Figure 69 pull out the spring loaded latch and rotate the ladder down until the latch snaps into the hole provided When you are ready to travel or you want to leave the grinder unattended lift the ladder and service deck to their upright position and lock them in place See Pre paring for Transport on page 151 Figure 69 Folding Ladder with Spring loaded Latch Hopper ladder Figure 71 p...

Page 71: ...air bags are maintained by a bat tery powered air compressor Figure 73 The air com pressor starts as needed when the clutch engages Check the pressure gauge for the desired air pressure for your operating conditions Air bag pressure can be set within the Peterson display For details see Air Bag Information on page 114 Air Bag Adjust on page 146 If the air compressor is not working you can inflate ...

Page 72: ...achine to be sure no one is at risk while you start the engine Failure to heed these instructions may result in serious injury or death Starting the Engine For the controls use in the start up procedure see Figure 75 on page 71 To start the engine 1 Unlock and open the battery disconnect switch cover insert the key and turn the switch to the ON position 2 Unlock and turn the control power disconne...

Page 73: ...t until the hydraulic oil is at least 70 F 21 C before operating hydraulic controls In cold weather use a heater for the hydraulic tank Setting the Slide Gate Opening the slide gate reduces the buildup of material at the feed conveyor by allowing material to drop onto the discharge belt where it mixes with the already ground material To open or close the slide gate Turn the SLIDE GATE control swit...

Page 74: ...ew 1 Start the discharge conveyor 2 Engage the clutch 3 Start the feed system 4 Inspect the machine before grinding Starting the Discharge Conveyor The discharge conveyor must be running before the feed system can start To start the discharge conveyor 1 On the control panel press DISCHARGE CON VEYOR It starts in medium speed 2 Watch and listen to make sure that the discharge conveyor is operating ...

Page 75: ...age 75 Feed System Options Five modes of compression roll and feed system opera tion are available on the display See Feed System Options on page 127 These modes can be selected singularly or in combina tion to meet specific demands for processing particular feed material 1 WARNING Thrown materials hazard Operating the grinder with the compression roll at a higher than usual elevation increases th...

Page 76: ...te pump can be matched to the grinding production to create a uni formly colored mulch Mode 3 Adaptive Feed Responds to Engine Load Feed Mode 3 is a way to control the feed rate based on the percentage of engine load instead of engine speed the greater the load the slower the feed rate The goal is to reduce the time spent with the engine load at 100 and thereby extend the interval before an engine...

Page 77: ...r manifold for the desired air bag pressure for your operating condi tions For more information see Inflating the IRS Air Bags on page 69 Controlling the Grinder Although automatic features control many machine functions an operator must always be ready to start stop or respond to unique conditions that may arise Controlling the grinder requires understanding the fol lowing Reversing the feed syst...

Page 78: ...l housing higher than the sidewalls while the rotor is turn ing or the while clutch is engaged Failure to follow these instructions may result in serious injury Monitoring the Machine While Grinding While the engine is running and material is being fed or processed periodically do the following checks Check engine conditions including engine coolant temperature under load and without a load Check ...

Page 79: ...r while a person is in the hopper or near the point of operation 3 Set the safety locking stops for the compression roll housing See Compression Roll Safety Locking Stops on page 38 4 Shut down the engine 5 Lock out the battery disconnect switch To inspect the feed and grinder assemblies 1 Remove any compacted material from the material processing area 2 Check the following items carefully Feed ch...

Page 80: ...e 80 T bar 3 8 inch Gap Hopper Head Floor Make sure the adjustable gap between the floor and head pulley is about 3 8 inch 10 mm Also make sure the bolts are tight Rotor rotation Figure 81 Make sure the rotor rotates freely and is not blocked by compacted material Compression roll housing wear plate Figure 81 Check for wear Rotor wear plates Figure 81 Check for wear and loose bolts Anvil housing w...

Page 81: ... be turned easily with a wrench Figure 83 Grate Support Shear Bolts Impact release system latch and roller Figure 84 Check for compacted material that pre vents operation of the latch Figure 84 IRS Latch and Roller Bit to anvil gap Make sure the gap between the anvil and bits is 3 8 to 3 4 in 10 20 mm Figure 85 and Figure 86 on page 81 The anvil can be turned over one time to expose a new wear sur...

Page 82: ...s in Section 3000 of the Maintenance Manual Replace the gauging bars when a wider bar to anvil gap causes the engine to overwork the gap between the old bar and a new anvil 2 in 5 cm NOTE The gap between a new gauging bar and a new anvil is 1 1 8 in 3 cm 3 Check the bits according to Checking the Bits on page 81 If you recently installed new bits or rotated the bits check the torque of the nuts ho...

Page 83: ...nuts and bolts every hour For instructions on replacing reversing and hard fac ing the bits refer to Section 5000 of the Maintenance Manual 1 WARNING Crushing or pinching hazard Follow all precautions see the Working Safely chapter before allowing anyone near the grind ing point or near the feed chain Before checking the bits shut down the engine disconnect and lock out the battery disconnect swit...

Page 84: ...ist high abrasion If these become dam aged the bit cannot be re bolted properly to the bit holder Replace the bit backing plates also called bruise plates and the bit spacers when they become warped or worn An impact wrench can cause damage by over tighten ing which can result in weakened and distorted parts Figure 87 shows wear patterns of the standard wood waste grinding bit Other bits such as a...

Page 85: ...iously Collisions can be extremely dangerous Take extra care to avoid people animals or equip ment near the machine Confirm the location of everyone before moving the 6710D Never move the machine when anyone is on board under the machine or within 20 feet 6 meters of the machine Keep your attention on machine movement and safe operation of controls When turning the machine keep lots of overhead cl...

Page 86: ...ve side Forward movement is in the direction of the hopper Reverse movement is in the direction of the dis charge conveyor To help stay oriented while operating the remote point it in the forward direction Figure 89 Machine Orientation and Direction for Travel Operating the Track Controls Important Before attempting to use the remote transmitter become familiar with how it works See Remote Transmi...

Page 87: ...or load ing or unloading onto a trailer or lowboy and for moving in tight places Use extra caution to allow for delay in transmission Track Speed Shift on a Slope Track speed automatically shifts to low if machine angle is greater than 15 degrees An incline symbol popup appears on the home page and track page if the machine angle is greater than 15 degrees There is a 3 second delay before the spee...

Page 88: ... Lock up and secure the machine Shutting Down To shut down the machine 1 Stop feeding material to the machine Run it until the hopper and conveyors are empty 2 Open the slide gate to help remove accumulated material from the lower floor of the feed deck Run the feed chain forward for a few minutes to clear as much material as possible 3 Set the engine speed to low idle 4 Press the FEED stop button...

Page 89: ...nd undercarriage components Soil and debris that has packed the undercarriage increases the load on track components and contributes to a shorter track life 2 Inspect the machine as described in Inspecting After Shutdown 3 Lock up and secure the machine as described in Securing the Machine on page 90 Inspecting After Shutdown To inspect the machine after shutdown 1 Check for the following conditio...

Page 90: ... if needed b Press OFF STOP c Store the remote transmitter in a clean dry place 3 Push in the EMERGENCY STOP buttons as an added safeguard against accidental start up 4 Close and lock the vandal guard over the control panel 5 Close and lock any machine cabinet or access door 6 Check for smoldering hot spots in the material dis charge and debris piles 7 Account for everyone at the work site making ...

Page 91: ...uel level Use a non ethanol type gasoline to avoid water formation See the Honda manual for fuel recommendations 3 Make hose connections before starting the com pressor 1 WARNING High pressure hazard Avoid eye and skin injury Do not use high pres sure air to clean the machine of debris or for other maintenance Use reduced pressure nozzles or other means of keeping air pressures at or below 30 psi ...

Page 92: ...C H A P T E R 3 O P E R A T I N G T H E 6 7 10 D 90 67 1 0 D G R I N D E R O P E R A T O R SA F E T Y M A N U A L 109401B ...

Page 93: ...meters Module Description The display module uses touch screen technology for navigating through various display pages and for mak ing adjustments where applicable Figure 95 IQAN Display Module Adjusting the Display The display module provides brightness control on the Display page To go to the Display page 1 Touch the Setup Menu icon 2 Touch Preferences 3 Touch Display 4 Touch and slide the curso...

Page 94: ...isplayed on several pages Home Icon On all pages except for the Main menu page you can return to the Machine Status Home page by touching the home icon at the bottom left corner of the screen when it is available Antennae signal The antennae signal appears on most pages to indicate a connection with the remote transmitter Green transmitter connected Red no signal transmitter not connected Table 6 ...

Page 95: ...e Coolant temperature Feed System status Feed Speed Clutch Status Clutch engaged green illumination Clutch disengaged red illumination Discharge Conveyor Speed Off Slow Medium Fast Compression Roll Ratio Indicates how much faster the compression roll moves than the feed chain The Home page provides access to the following sub menu options in order as their icon appears across the bottom of the scr...

Page 96: ...e status of the machine the clutch controller the engine control ler or the IQAN modules Alert messages are described under Machine Operation Alert Messages on page 97 Clutch Alert Messages on page 100 ECM Alert Messages on page 102 Display Failure Modes on page 104 Expansion Module Error Codes on page 106 To respond to an alert message touch the response in the alert NOTE When troubleshooting an ...

Page 97: ...gine speed is reached Warning Feed System Error The Feed System cannot be started until the discharge conveyor is running Feed remains disengaged until discharge conveyor is running Warning Land Clearing Mode selected Flying material danger increases in Land Clearing Mode Keep the hazard zone clear at all times Refer to the Operation Safety Manual for hazard information Do you want to continue All...

Page 98: ...raulic Oil Temperature Transducer Error The hydraulic oil temperature transducer is in an error state Check transducer connections or replace the transducer Message Discharge Conveyor Pressure Transducer Error The discharge conveyor pressure transducer is in an error state Check transducer connections or replace the transducer Information Unfold Discharge Conveyor The Discharge conveyor must be fu...

Page 99: ...ed due to engine not warmed up Information Grate Door Open The engine cannot start until this door is closed Message Engine Shutdown The Engine has shut down because the grate door is open Confirmation Filter pressure High Please check the TRACK MOTOR case drain filter Continuing to operate equipment may cause system contamination and damage Confirmation Filter pressure High Please check the FAN M...

Page 100: ...ature is too high Clutch disengaged after 15 minutes of a temperature fault being reported Clutch Oil Filter Clog Filter is clogged and must be replaced Clutch disengaged after 15 minutes of a filter clog being reported Clutch PWM Coil Fault PWM Coil may be defective with too high of a resistance or a wire may be cut PWM Coil may be defective with too low of a resistance or a wire may be grounded ...

Page 101: ...ed dropped below 500 rpm most likely due to a shock load in the mill Clutch automatically disengaged Clutch Overload w Lockout While engaged or attempting to engage too great a difference between Input Speed and Output Speed was detected slippage Clutch Overload While attempting to engage the clutch overload had not completely dissipated Clutch in Lockout Clutch may go into Lockout after 3 consecu...

Page 102: ...l Low Coolant Level Engine Warning Engine Warning Alarm ENG Coolant Level Low Coolant Level Engine Derate Engine Derate Alarm ENG Oil Pressure Engine Oil Pressure Low Engine Warning Engine Warning Alarm ENG Oil Pressure Engine Oil Press Low Engine Derate Engine Derate Alarm ENG Oil Pressure Engine Oil Pressure Low Engine Shutdown Engine Shutdown Alarm ENG Oil Pressure Oil Pressure Sensor Defective...

Page 103: ...peed Eng Spd Volt Above Normal Or Short High None Warning Engine Speed Eng Spd Volt Below Normal Or Short Low None Warning Engine Speed Eng Spd Circuit Is Open None Warning Engine Speed Engine Speed Sensor Defective None Warning Engine Speed Engine Overspeed Warning Warning Engine Speed Engine Overspeed Engine Shutdown Table 10 Alert Messages from the Caterpillar Engine Continued Alert Level Messa...

Page 104: ...odule not detected 2 DIN Short circuit to BAT No effect on module not detected 3 DIN Short circuit to BAT No effect on module not detected Table 13 Failure Modes for VREF Failure Mode Effect 1 VREF Open VIN out of range will create a VIN error VIN Predefined error value 2 VREF Open VIN out of range will create a VIN error VIN Predefined error value 3 VREF Short circuit to VREF VREF error VIN out o...

Page 105: ...ror output turned OFF 7 COUT Short circuit to BAT COUT error output turned OFF 8 RET active Short circuit to BAT COUT error output turned OFF 9 RET active Short circuit to BAT COUT error output turned OFF 10 RET passive Short circuit to BAT Not detected will not influence function 11 RET passive Short circuit to BAT COUT error output turned OFF 12 COUT Short circuit to 2 nd COUT passive Not detect...

Page 106: ...D locations The yellow slowly blinking LED on the top of the mod ule indicates normal operation If an error is detected the display screen will display a message and the red LED will blink to indicate an error code group see Table 16 In some cases the module turns off or at least shuts down the outputs to increase safety Figure 98 LED Locations on the IQAN XA2 Module Table 16 IQAN XA2 Error Codes ...

Page 107: ...rature Oil Pressure Intake Manifold temperature after compression and cooling Fuel Pressure Other data provide efficiency and maintenance informa tion Engine Hours accumulated engine hours over the life of the engine Engine Load current load on the engine measured as a percent Fuel Rate average of the fuel use per hour Boost Pressure turbocharger boost in input air pres sure Total Fuel Used amount...

Page 108: ...imum On Temperature If the temperature rises above a preset point the fan increases in speed until the temperature drops below the minimum temperature Fan Purge Parameters Purge Frequency in minutes Interval between fan auto reverse cycles Purge Length in seconds How long the fan reverses Time Since Purge Minutes since the last purge Clutch Oil Temp High Illuminated LED indicates high clutch tempe...

Page 109: ...pinning forward at its highest speed Minimum On Temperature If the temperature rises above a preset point the fan increases in speed until the temperature drops below the minimum temperature Fan Purge Parameters Purge Frequency in minutes Interval between fan auto reverse cycles Purge Length in seconds How long the fan reverses Time Since Purge Minutes since the last purge Fan Direction Indicates ...

Page 110: ... Fuel Used value from the engine ECM Instantaneous Fuel Rate Current rate in gal lons per hour Engine Load Current load on the engine mea sured in percent Engine Hours The total cumulative hours The A and B monitors can be reset independently For example one monitor can be reset at every fill up and the other can be left to show fuel consumption over a longer period of time The date since the coun...

Page 111: ...ers Case drain filters mounted to the machine frame located beneath the hydraulic tank Return filters 1 and 2 installed in the hydraulic oil tank For information on these filters refer to the hydraulic section of the 6710DMaintenance Manual NOTE The sight gauge thermometer may differ by a few degrees because it is in a different location from the display sensor At the center bottom of the page sel...

Page 112: ...P E R A T O R SA F E T Y M A N U A L 109401B Hydraulics 2 2 Figure 104 Hydraulics Page 2 of 2 Hydraulic page 2 Figure 104 displays the feed system pressure for the following machine components Feed conveyor Compression roll Air bag Discharge conveyor Cross belt conveyor if equipped F09931 ...

Page 113: ...A L 113 Track Drive Figure 105 Track Drive Page The Track Drive page Figure 105 allows you to mon itor the electrical current output to the hydraulic valve for each track A light indicates when the tracks are enabled and when Fast Speed is selected Machine Incline is a calibrated adjustment made during the machine setup F09935 ...

Page 114: ...Page The Electrical page Figure 106 monitors system volt age During normal operation system voltage varies between 24 and 28 volts Temperatures are shown for the MDL control module and for each XA2 IQAN controller Select any of the following submenus to monitor active electrical system signals Inputs page 124 Outputs page 121 Radio Transmitter icon page 124 F09924 ...

Page 115: ...ns Control Power Reset Engine Start Horn Engine Slow Engine Fast Clutch Engage Compression Roll Up Compression Roll Down Auto Down Pressure Tracks Enable Disable Feed Stop Feed Reverse Feed Forward Feed Faster Feed Slower Slide Gate Open Slide Gate Close Discharge Conveyor On Off Discharge Conveyor Fold Discharge Conveyor Unfold Tracks Fast Slow To test a switch Press or turn a switch on the main ...

Page 116: ...led on the machine The hydraulic oil temperature is displayed The LED illuminates for the following inputs Hydraulic Oil Level OK Clutch Oil Temperature OK IRS Limit Switch OK RH Pivot Shaft Limit Switch OK LH Pivot Shaft Limit Switch OK Grate Door Closed The following inputs display voltage and pressure read ings Compression Roll Angle shown in mV Reference Angle Sensor shown in mV Feed Conveyor ...

Page 117: ...ts Page 3 of 3 The Electrical Inputs page 3 Figure 109 displays the hydraulic oil pressure readings from the following hydraulic oil filters Case drain filters mounted to the machine frame located beneath the hydraulic tank Return filters 1 and 2 installed in the hydraulic oil tank For information on these filters refer to the hydraulic section of the 6710D Maintenance Manual F09920 ...

Page 118: ...e 110 monitor the electrical outputs from the Peterson display to the sub systems on the machine On Electrical Outputs page 1 an LED illuminates in response from a component when it is activated The following control panel outputs are monitored MCR Master Control Relay Feed Stop LED Feed Reverse LED Feed Forward LED Track Enable LED Engine Stop Clutch Engaged LED Auto Down Pressure LED Discharge C...

Page 119: ...Strobe Light NOTE The strobe lights are activated by the IQAN and come on any time a fault code or critical shutdown occurs Horn 1 Horn 2 Air Compressor On IRS system Air Bag Purge Auto Hold Up compression roll Discharge Conveyor Fold Discharge Conveyor Unfold The following machine outputs display the current mA to the valve for a specific machine function Engine Coolant EC Cooling Fan Charge Air ...

Page 120: ...puts 3 3 Figure 112 Electrical Outputs Page 3 of 3 Electrical Outputs page 3 Figure 112 is a continuation of machine outputs monitoring from page 2 An LED illuminates for the following machine outputs Slide Gate Open Slide Gate Close Tracks Fast Track Alarm The current mA sent to the corresponding valve is shown for Right Track Left Track F09923 ...

Page 121: ...ss the related button on the remote transmitter NOTE Shift button functions are also displayed 2 Check whether the corresponding LED on the Remote Transmitter Test page turns on If some functions do not work individual but tons on the remote are faulty If none of the functions work check the remote transmitter and the battery strength Also shown on this page Signal Strength with the receiver displ...

Page 122: ...t The compression roll applies down pressure when it gets pushed above the Max Auto Lift point If the compression roll continues to get pushed above the Max Push point the feed chain reverses Compression Roll Auto Lift displays the selected status for the auto lift function lifts On Reverse On Stop or Disabled To change this setting touch the displayed status The speed of the compression roll is d...

Page 123: ...ine RPM bar graph and the numerical readout below the bar graph indicate the engine speed The engine speed may decrease until the next set point is reached When the engine speed drops below the reverse point the feed system reverses If the engine speed is above the no load set point the feed speed system operates at full speed Engine speed setpoints can be adjusted for the fol lowing feed system a...

Page 124: ...r on the remote transmitter the operator can temporarily raise or lower the roll by using the compression roll up or compression roll down momentary switches 3 Eco Mode The feed speed slows or speeds up depending on the engine load and engine speed the greater the load the slower the feed In Eco Mode the adaptive feed system is still in effect but the amount of time the engine spends at 100 load i...

Page 125: ...o meter large loads of feed material as it enters the feed throat Commonly used for regrind such as processing green waste for mulch To change the mode touch the box for the correspond ing mode To change the mode touch the box for the correspond ing mode More than one mode can be selected at a time The icons for the selected modes appear at the top of the page here on the Feed System page and on t...

Page 126: ... height of 45 in 143 cm the hydraulic system applies down pressure until the compression roll goes to 32 in 80 cm If the compression roll is forced above the Max Push height the feed conveyor and the compression roll reverse The maximum reverse speed is 100 of the forward speed setting If Auto Down Pressure is selected on the control panel the hydraulic system applies a 1 second downward pressure ...

Page 127: ... This is the automatic setting for the air bag An LED illuminates whenever corresponding action occurs The air compressor is on Air Compressor On The air bag is purging air Air Bag Bleed To set the air bag pressure 1 Touch inside the box that displays the setpoint An adjustment page appears See Air Bag Adjust on page 146 2 Adjust the air pressure for the type of material to grind 5 to 60 psi 0 3 t...

Page 128: ...ch system with illuminated icons for the following Clutch Power Clutch Status J1939 Status Clutch Oil Temperature Clutch Pressure Pressure reading is shown Input Speed RPM is shown Output Speed RPM is shown NOTE When the engine RPM and the clutch RPM are matched the clutch is engaged For a detailed description of clutch error messages see Clutch Fault Messages on page 132 F10256 Figure 117 Clutch ...

Page 129: ...ault Do not allow the engine RPM to increase above idle Flashing Solid SAE J1939 CAN Bus Detected This message indicates that J1939 communication has been lost with the clutch controller and that the clutch controller may be using the clutch s magnetic speed pickup for input speed Note If input speed is received from the magnetic pickup the clutch can be engaged and it will stay engaged If the inp...

Page 130: ... fluid pressure fault occurs the clutch controller automatically disengages the clutch within 0 05 seconds Solid with Clutch Disengaged Temperature Fault This messages indicates that the clutch cannot be engaged until the Temperature Fault clears Do not allow the engine RPM to increase above low idle Action Force the reversal of the engine fan or increase the blade pitch during operation Check the...

Page 131: ...quipment Safety Fault occurs Solid Timed Lockout 5 Minutes This message indicates that a 5 minute clutch lockout timer has been activated The engine must stay running for the timer to continue counting down Action Force the engine to return to low idle for 5 minutes Solid with Clutch Disengaged Clutch Overload This message indicates that the clutch cannot be engaged while a Clutch Overload Fault e...

Page 132: ...e engage the clutch Both Icons Flashing While Clutch is Engaging RPM Fault These messages indicate that while the clutch was engaging the engine stalled or the controller lost input speed Action Check the rotor to see if it is jammed or blocked Then restart the engine and check for engine Input Speed Note 1 This error can occur if while in the process of engaging the clutch you intentionally incre...

Page 133: ...feed chain and set the engine to low idle Solid Timed Lockout 5 minutes Solid with Clutch Disengaged Clutch Overload Flashing Coil Fault This message indicates that a fault has occurred with the PWM coil or PWM coil wires Action If the fault causes the clutch to disengage set the engine speed to low idle Solid Coil Fault This message indicates that a fault has occurred with the on off coil or the ...

Page 134: ...igure 118 Information Page The Information page Figure 118 shows the machine serial number and Peterson contact information At the bottom of the page you can navigate to pages of the following submenus Maintenance page 138 Revision History page 139 Remote Monitoring optional allows Peterson Product Support to monitor the machine s status F10262 ...

Page 135: ...e Hours generated by the ECM Total Fuel Used generated by the ECM and shown in gallons The engine start switch must be in the ON position for the value to appear on the screen Engine Oil Change schedule Hydraulic Oil Change schedule Touch Reset to reset the values back to 0 for the engine oil and hydraulic oil change intervals Important For a complete list of service intervals refer to Maintenance...

Page 136: ...ision History Figure 120 Revision History Page The Revision History page Figure 120 displays infor mation about the revision change and provides access to information about a previous version The Revision History page displays the following Part Number Revision Date Released for the code revision Description change in the code F11241a ...

Page 137: ... E R OP E R A T O R SA F E T Y MA N U A L 137 Main Figure 121 Main Page The Main page Figure 121 is available by pressing the Menu icon Touch the corresponding text box with icon to navigate to the following pages System page 149 Measure page 147 Adjust page 141 Preferences page 148 F10333 ...

Page 138: ...plays a list of pages where system parameters are adjusted Most of the features are locked out for normal operation and are used only by factory personnel and service tech nicians to set up the machine The following features are available for operators to adjust Feed System Setup Feed Clear Auto Reverse Compression Roll Air Bag To scroll to these features touch on the display and slide up F10751 ...

Page 139: ...op Auto Lift Disabled C Roll Auto Lift Time On Feed Stop duration of the auto lift feature in microseconds when adaptive feed is in effect Feed Conveyor Adjust speed of the feed con veyor adjusted to match the commanded feed speed setting C Roll Adjust speed of the compression roll adjusted to match the commanded feed speed setting High Pressure Feed Reverse Time duration of the feed system in rev...

Page 140: ...setpoint in psi that the feed conveyor must reach to trigger an over pressure feed reverse C Roll Compression Roll Over Pressure pressure setpoint in psi that the compression roll must reach to trigger an over pressure feed reverse Feed Full Forward Eng Load when Feed System Option 3 is selected this parameter controls when the feed system is at full forward speed The parameter is displayed as a p...

Page 141: ...e Feed Clear Auto Reverse page Figure 125 pro vides the parameters to adjust for this feed option Automatic Feed Reverse select from Off Feed Conveyor and C Roll or Feed Conveyor Only Auto Feed Reverse Length 0 60 seconds Auto Feed Reverse Frequency in minutes 15 is the default Auto Reverse Alert Time 0 10 seconds F11753 Figure 125 Feed Clear Auto Reverse Page ...

Page 142: ...ers to a mode not currently available Regrind Rev Height refers to a mode not currently available Down Pulse Frequency The time in seconds of how often the compression roll applies automatic down pressure when ADP mode is enabled Down Pulse Length the time in seconds of how long the compression roll applies automatic down pres sure pulse when automatic down pressure is enabled C Roll Angle Sensor ...

Page 143: ...g Pressure Setpoint 1 Select Air Bag from the Adjust menu 2 The next page displays the setting If you decide not to change the setpoint Touch the back arrow in the top left corner to return to the Adjust menu or Touch the X in the top right corner to go to the Air Bag Information page 3 To change the displayed setpoint touch inside the text box 4 The next page that appears Figure 127 allows you to...

Page 144: ...asure Figure 128 Measure Page The Measure page Figure 128 is accessible from the Main page This menu is used mainly by service personnel to mon itor different areas of the machine for troubleshooting The following groups of measures are available IQAN System Measure All Feed System Fans Engine Tracks Remote Monitoring optional F09933 ...

Page 145: ... O R SA F E T Y MA N U A L 145 Preferences Figure 129 Preferences Menu The Preferences setup menu Figure 129 is accessible from the Main setup screen You can adjust the follow ing parameters Display Backlight Screen saver Off Dimmed Black Date Time Date Time Language English German Japanese Korean F08405 ...

Page 146: ...system information is avail able Info Provides identification of the machine code and devel oper information Modules Status of the following control system modules MD4 7 XA2 1 XA2 2 XA2 3 PT Tech Clutch Controller CAT ECM J1939 Engine Omnex Radio Remote Monitoring if installed Logs System Log Displays system events Remote Shutdown Displays each time and date the red button is pressed Clutch Error ...

Page 147: ...oading the 6710D in freezing weather Use extreme caution if this is unavoidable The steel to steel interface between icy drive tracks and the low boy ramps is extremely slick To prepare the machine for travel 1 Clean off any debris or loose items from the machine Make sure there are no stray objects on the machine that can fall off during travel 1 WARNING Personal injury hazard The debris curtain ...

Page 148: ...control panel Figure 134 four E stops on the machine frame Figure 132 Figure 132 Emergency Stop Buttons Locations 8 Unlock and open the vandal guard for the control panel 9 Fold up the ladder Figure 133 to the service deck in its upright position and install the spring loaded latch Figure 133 Service Deck Engine Access Ladder F08287 F08089 F10040 F08027 F08803 F08798 1 Behind hopper ladder 2 Below...

Page 149: ...nd not supported on the hydraulic cylinders or resting on its safety pin Lower the compression roll as necessary See Compression Roll Safety Locking Stops on page 38 Figure 135 Compression Roll Lowered for Travel 1 DANGER Electrical hazard Be sure no overhead electrical wires are present Do not fold unfold or operate the conveyor near overhead power lines Failure to follow these instructions could...

Page 150: ...G R I N D E R O P E R A T O R SA F E T Y M A N U A L 109401B Figure 136 Conveyor Folded for Transport 13 Move the machine onto the trailer as instructed in Loading the 6710D for Transport F08795 3 1 2 1 Chain for the scrap metal chute 2 Down stop 3 Belt restraining bar ...

Page 151: ...able The steel to steel interface between icy drive tracks and the low boy ramps is extremely slick To load the 6710D on the trailer 1 Start the machine as described under Preparing for Transport on page 151 2 At the control panel press the TRACK button Figure 134 The green light at the button turns on The warning alarm beeps when the tracks are enabled You can now use the remote transmitter to mo...

Page 152: ...t down and lock out the machine 7 Push in one of the EMERGENCY STOP buttons See Figure 132 on page 152 for their locations 8 Strap down the exhaust caps Use a bungee cord with J hooks 9 Secure the 6710D to the trailer Important Use chains as required to meet DOT regulations Attach chains to the tow points on the machine Figure 138 and Figure 139 Ensure the chains do not contact hydraulic or electr...

Page 153: ...E R OP E R A T O R SA F E T Y MA N U A L 157 Figure 140 Machine Travel Dimensions C F08090 D A A Machine Length Conveyor Folded 49 ft 1493 cm B Machine Width 12 ft 3 in 373 cm C Machine Height Conveyor Folded 12 ft 364 cm Machine Weight 108 500 lb 48 897kg varies with options C B F08087 ...

Page 154: ...C H A P T E R 5 TR A N S P O R T I N G T H E 6 71 0 D 15 8 67 1 0 D G R I N D E R O P E R A T O R SA F E T Y M A N U A L 109401B ...

Page 155: ...s the scrap to the side of the machine where it drops to the ground The cross belt conveyor has no user controls It operates any time the discharge conveyor operates Figure 141 Magnetic Cross Belt Conveyor If an optional collection box Figure 142 is installed on the side of the discharge conveyor the scrap drops into in the box The box opens from the front for unloading its contents 1 WARNING Fall...

Page 156: ...LED work lights Figure 144 may be installed on the machine for working in low light conditions The only maintenance required for the lights is to keep them clean and to replace them when they burn out Figure 144 Work Lights Mid Speed Package For operations that have heavily contaminated feed stock a mid speed package configuration can be installed on the 6710D The mid speed package components incl...

Page 157: ...alteration This warranty is null and void if other than genuine Peterson s parts are used Peterson makes no warranties with respect to trade accessories or component parts not manufactured by or distributed by Peterson Those accessories or components are subject only to such warranties if any as may be made by their respective manufacturers This limited warranty is Peterson s entire and only warra...

Page 158: ...16 2 67 1 0 D G R I N D E R O P E R A T O R SA F E T Y M A N U A L 109401B ...

Page 159: ...0 ECM 102 machine operation 97 Anvil 22 79 bit gap 79 float 26 hit by tramp steel 25 housing 40 housing wear plate 78 housing limit switch 23 latch plate 25 latched detent mode 25 lift 22 safety support pin 41 Anvil and grates 22 Anvil housing limit switch 23 limit switches 23 precautions 40 Authorized personnel 51 54 55 Auto Down Pressure 76 129 function 76 Auto down pressure 75 Auto Down Pressur...

Page 160: ...r bags 27 Confined space 40 59 Contaminates inspect feed material 66 Control panel 15 controls 16 display 15 display screen 15 display IQAN 93 emergency stop 16 153 Control power disconnect switch 14 Control power disconnect switch 14 Controls safety 33 Conveyor fold for travel 153 starting 72 unfolding 71 Conveyor discharge 26 Conveyors 42 specifications 29 Coolant temperature 107 Cross belt conv...

Page 161: ...2 oil pressure display 107 starting the first time 63 warming up 70 Engine hours display 107 Engine rpm engaging the clutch 72 starting the feed system 73 Engine RPM display 107 Expansion Module Error Codes 106 F Failure modes display 104 Fans reversing direction 109 110 testing 109 110 Feed chain description 20 chain precautions 43 mode 1 73 mode 2 74 mode 3 74 Feed plate 78 Feed system 20 adapti...

Page 162: ...terials 50 Hazards falling objects 41 fire 45 flying objects 49 moving parts 42 stored energy 37 zones 54 56 Head pulley checking gaps 78 Height machine specs 29 Hog See Rotor Horn display 117 starting up 71 Hydraulics 9 13 41 anvil lift 22 clutch 12 leak hazards 46 sight gauge oil tank 65 stored energy precautions 41 system display 113 tank capacity 29 tank pressure 75 temperature and pressure 75...

Page 163: ...s locations 9 positioning 75 84 purpose of design 32 radiator side view 10 remote stop 36 safety 33 security 90 setting up for operation 67 towing 86 track drive system 27 transporting 151 Magnetic cross belt conveyor 159 head pulley 26 44 Magnetic cross belt conveyor 159 Magnetic head pulley 26 magnet hazard 43 Magnets hazard 43 Main battery disconnect 14 Main menu display 140 Maintenance air com...

Page 164: ...ols 33 decals 57 disconnect switch lockout tagout 34 disconnect switches 33 electrical energy 41 falling objects 41 grinding rotor 39 guards and shields 42 hazard zones 54 instructions 6 labels 57 locking stops 38 machine 33 Main battery disconnect 33 maintenance precautions 62 moving machinery 49 moving parts 42 noise levels 49 practices double up 51 pressurized gases and fluids 41 protective gea...

Page 165: ...steel hitting anvil 25 Transformers magnetic pulley safety 44 Transmitter See Remote transmitter Transportation acquire instructions 151 Transportation instructions 151 Transporting machine 151 155 Transporting prepare 151 U Units of weight and measure 6 Upper chain deck 78 W Warranty limited 7 161 Waste material 9 Water sprinkler 28 Water pump sprayer 28 specifications 47 Water sprayer 28 Water s...

Page 166: ...I N D E X 17 0 67 1 0 D G R I N D E R O P E R A T O R SA F E T Y M A N U A L 109401B ...

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