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ASSOCIATED

MODEL 6036B

BATTERY TESTER

OPERATOR’S MANUAL

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important safety and operating instructions for the battery tester you have purchased. You may need to refer to these instruction at a later date.

CAUTION:

  The electrolyte in automotive batteries is sulfuric acid, which is capable of causing severe damage to skin, eyes, and clothing. When contact with battery acid occurs, proceed as follows:

a)

Eyes:  Force open and flood with cool running water at least for 10 minutes, then see a doctor. Never use eyes drops or other medication before seeing a doctor.

b)

Remove contaminated clothing and flood skin for at least 10 minutes with clear, cool water.

While batteries are being charged or tested, an explosive gas mixture forms inside each cell. Some of this gas escape through the vent holes in the filler caps and may remain around the battery in an explosive
condition. Sparks or flames igniting this gas mixture will burn back through the vent hole and explode inside the battery cell. Such an explosion is dangerous not only because of its own force, but also because of the acid
electrolyte which would spray onto anything in the vicinity.

TO PREVENT EXPLOSIONS:

a)

Use well ventilated areas for charging and testing batteries.

b)

Add distilled water in each cell until battery acid reaches level specified by battery manufacture. This helps purge excessive gas from cells. Do not over-fill. For a battery without cell caps, carefully follow
manufacturer’s instructions.

c)

Allow no smoking, sparks or open flames near batteries being charged, tested or batteries recently charged and to be tested.

WARNING - RISK OF EXPLOSIVE GASES.

a)

Working in vicinity of lead-acid battery is dangerous.  Batteries generate explosive gases during normal battery operation.  For this reason, it is of utmost importance to read this manual and follow the
instructions exactly each time you use this battery tester.

b)

To reduce the risk of battery explosions, follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to used in the vicinity of battery.  Review cautionary
marking on these products and on the engine.

c)

Do not break live electrical circuits at the terminals of batteries because a spark may occur at that point causing an explosion.  Always turn battery chargers or tester 
the clamps from the battery terminals.

PERSONAL PRECAUTIONS:

a)

Wear complete protection and avoid touching eyes while working near battery.

b)

For acid contact on skin or clothing, remove clothing and wash skin immediately with soap and water.  For acid in eye, immediately flood eye with running cold water for at least 10 minutes and obtain medical
attention immediately.  Never use eye drops or other medication before seeing a doctor.

c)

NEVER

 smoke or allow a spark or flame in the vicinity of battery or engine.

d)

Be extra cautious to reduce risk of dropping a metal tool onto a battery.  The tool may spark or short-circuit the battery or other electrical parts which may cause an explosion.

e)

Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery.  A lead-acid battery can produce a short-circuit current high enough to instantly weld a ring
or the like to metal, and cause severe burn.

f)

Spilled acid: Neutralize with a solution of baking soda ( 1 pound per gallon of cold water ) or household ammonia (1 pint per gallon of cold water)

Summary of Contents for 6036B

Page 1: ...atteries recently charged and to be tested WARNING RISK OF EXPLOSIVE GASES a Working in vicinity of lead acid battery is dangerous Batteries generate explosive gases during normal battery operation For this reason it is of utmost importa instructions exactly each time you use this battery tester b To reduce the risk of battery explosions follow these instructions and those published by battery man...

Page 2: ...id to drip on tester or other items when handling a hydrometer reading specific gravity or filling a battery c Do not set a battery on top of the tester d Position cables to reduce risk of danger by hood door or moving engine parts e Stay clear of fan blades belts pulleys and other parts that can cause personal injuries f Do not block air passaging through the tester CONNECTIONS AND PRECAUTIONS a ...

Page 3: ...tted from any cell of the battery the battery is defective regardless of the test indications BATTERY TEMPERATURE COMPENSATION 15 SECOND LOAD TEST C 21 16 10 4 1 7 12 18 F 70 60 50 40 30 20 10 0 MIN VOLTS 9 6 9 5 9 4 9 3 9 1 8 9 8 7 8 5 8 STRESS TEST a To determine if a battery is adequate for an application a stress test may be applied to a battery Determine the maximum current draw minimum accep...

Page 4: ...y is 25 00 Orders received that are under the minimum will not be processed Taxes and freight are extra and are not considered to be part of the dollar value of the order We DO NOT have a C O D policy Casher checks Money order Master Card or Visa are acceptable If you use a Master or Visa Card send only the number an the expiration date DO NOT SEND THE CARD ASSOCIATED EQUIPMENT CORPORATION 5110 Br...

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