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ASSOCIATED

MODEL 6080A

1-36 CELL SERIES CHARGER

OPERATOR'S MANUAL

Be sure to read and understand these instructions before using this unit.  Save these instructions.  This manual contains important safety, operating
and maintenance instructions.

INTRODUCTION

The Model 6080 is a battery charger designed to charge batteries in series.  It will charge 1 to 36 battery cells (2 to 106 volts) at a charge rate not to
exceed 6 amps.

It will charge "standard lead-acid," "recombination" and "maintenance-free" batteries.  The charger has 64 charge rates to allow the user to adjust
the output too exactly the charge rate desired.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS - 

This manual contains important safety and operating instructions for battery charger Model 6080.

1.

DANGER - RISK OF EXPLOSIVE GASES

a.

Working in vicinity of a lead acid battery is dangerous.  Batteries generate explosive gases during normal battery operation.  These gases
may be ignited by a spark or flame and burn back through the vent hole and explode inside the battery cell.  Such an explosion is
dangerous because pieces of the battery and battery acid may cause great harm to anyone in the immediate area.  Battery acid will cause
burns to the skin and eyes if not immediately washed off with fresh water.  For this reason it is of utmost importance that each time before
using your charger you read this manual and follow instructions exactly.

b.

To reduce risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of any
equipment you intend to use in the vicinity of battery.  Review cautionary markings on these products and on the engine.

2.

PERSONAL PRECAUTIONS

a.

Always wear a face shield when working around lead-acid batteries.  Avoid rubbing or touching eyes while working near batteries.

b.

Never smoke or allow a spark or flame in the vicinity of a battery or engine.

c.

Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.  IF ACID ENTERS EYE, immediately flood
eyes with running cold water for at least 10 minutes and get medical attention immediately.  Never use eyedrops or other medication unless
ordered to by a doctor.

d.

Never charge a frozen battery.

e.

Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.

f.

Be extra cautious to reduce risk of dropping a metal tool onto the battery.  It might spark or short circuit battery or other electrical part that
may cause an explosion.

g.

Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery.  A lead-acid
battery can produce a short circuit current high enough to weld a ring or the like to metal, causing a severe burn.

h.

Use this charger for charging a LEAD-ACID battery only.  It is not intended to supply power to a low-voltage electrical system other than in
an automotive application.  Do not use this battery charger for charging dry-cell batteries that are commonly used with home appliances. 
These batteries may burst and cause injury to persons and damage to property.

3.

CAUTION -

 To reduce the risk of injury, charge only wet cell, lead-acid, automotive type rechargeable batteries.  Other types of batteries may

burst causing personal injury and damage.
Do not expose the charger to rain or snow if specifically warned on the unit not to do so.
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to
persons.
To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
An extension cord should not be used unless absolutely necessary.  Use of improper extension cord could result in a risk of fire and electric
shock.
If extension cord must be used make sure:
a.

That pins on the plug of extension cord are the same number, size and shape as those of the plug on the charger.

b

That extension cord is properly wired and in condition, and

c.

If the length of the extension cord is less than 25 feet, use a 14- AWG cord.  If 50 feet 12-AWG.  100 feet 10-AWG.  150 feet 8-AWG.

Do not operate the charger with a damaged cord or plug, replace them immediately.
Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way, take it to a qualified serviceman.

Summary of Contents for 6080A

Page 1: ... eyedrops or other medication unless ordered to by a doctor d Never charge a frozen battery e Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery f Be extra cautious to reduce risk of dropping a metal tool onto the battery It might spark or short circuit battery or other electrical part that may cause an explosion g Remove persona...

Page 2: ...connected to the chassis If negative post is grounded to the chassis as in most vehicles see item e If positive post is grounded to the chassis see item f e For negative grounded vehicle connect POSITIVE RED clamp from the battery charger to POSITIVE POS P ungrounded post of battery Connect NEGATIVE BLACK clamp to vehicle chassis heavy gauge metal part of frame or engine block away from battery Do...

Page 3: ...erve energy CHARGE RATE SWITCH These switches may be used to adjust the charging current the batteries will receive An off position on these switches will disconnect power from the clamps One of these switches or the main power switch should be off whenever handling the output clamps If the charger is not going to be used for a period of time turn the main power switch off to conserve energy Turni...

Page 4: ...rvals fail to show an increase in specific gravity or when battery begins to gas excessively or when temperature of electrolyte reaches approximately 120EF If a battery is sealed and these determinations cannot be made see manufacturer s instructions for charging WIRING DIAGRAM MODEL 6080A PARTS LIST 605675 Switch w knob 1 610172 Switch Rocker 605616 Ammeter 605206 AC Cord 610098 DC Cable set 6101...

Page 5: ...nd are not considered to be part of the dollar value of the order We Do Not have a C O D policy Cashiers check money order Master Card or Visa Card are acceptable If you use a Master Card or Visa Card send only the number and expiration date DO NOT SEND CARD ASSOCIATED EQUIPMENT CORP 5110 Brown St Louis Mo 63115 Phone 314 385 5178 W1655 Rev 12 93 027 0300 ILLUSTRATION LISTING FILENAME DESCRIPTION ...

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