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MODEL 6002B

 

OPERATOR'S MANUAL

 

 

IMPORTANT SAFETY INSTRUCTIONS

 

1.

 

SAVE THESE INSTRUCTIONS.

  

This manual contains important safety and operating instructions for the battery charger you have 

purchased.  You may need to refer to these instructions at a later date.

 

2.

 

CAUTION.

  

To reduce risk of injury, charge only wet cell, lead-acid, automotive type rechargeable batteries.  Other types of batteries may burst 

causing personal injury and property damage. 

3.

 

Do not expose the charger to rain or snow if specifically warned on the unit not to do so. 

4.

 

Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to 
persons. 

5.

 

To reduce the risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger. 

6.

 

Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. 

7.

 

An extension cord should not be used unless absolutely necessary.  Use of an improper extension cord could result in a risk of fire and electric 
shock.  If an extension cord must be used, make sure: 

a.

 

That the pins on the plug of extension cord are the same number, size, and shape as those of the plug on the charger; 

b.

  That the extension cord is properly wired and in good condition; and 

c.

 

If the length of the extension cord is less than 25 feet, use a 16AWG cord, If 50 feet- 12AWG, 100 feet-10AWG, 150 feet-8AWG. 

8.

 

Do not operate the charger with a damaged cord or plug, replace them immediately. 

9.

 

Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman. 

10.

  Do not disassemble the charger unless you are qualified to work on electrical products.  If not, take it to a qualified serviceman when service or 

repair is required.  Incorrect reassembly may result in risk of electric shock or fire. 

11.

  To reduce the risk of electric shock, unplug the charger from the outlet before attempting any maintenance or cleaning.  Turning off the 

controls will not reduce this risk.

 

 

12.

 

WARNING - RISK OF EXPLOSIVE GASES

 

a.

 

WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS.  BATTERIES GENERATE EXPLOSIVE GASES DURING 
NORMAL BATTERY OPERATION.  FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR 
CHARGER, YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY. 

b.

  To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of 

any equipment you intend to use in vicinity of the battery.  Review cautionary markings on these products and on the engine.

 

 

13.

 

PERSONAL PRECAUTIONS

 

a.

 

Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery. 

b.

  Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. 

c.

 

Wear complete eye protection, and clothing protection.  Avoid touching eyes while working near battery. 

d.

  If battery acid contacts skin or clothing, wash immediately with soap and water.  If acid enter eyes, immediately flood eyes with running 

cold water for at least 10 minutes and get medical attention immediately. 

e.

 

NEVER smoke or allow a spark or flame in vicinity of the battery or engine. 

f.

 

Be extra cautious to reduce risk of dropping a metal tool onto the battery.  It might spark or short-circuit the battery or other electrical parts 
that may cause an explosion. 

g.

  Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery.  A lead-acid 

battery can produce a short circuit current high enough to weld a ring or the like to metal, causing a severe burn. 

h.

  Use this charger for charging a LEAD-ACID battery only.  It is not intended to supply power to a low-voltage electrical system other than 

in an automotive application.  Do not use this battery charger for charging dry-cell batteries that are commonly used with home 
appliances.  These batteries may burst and cause injury to persons and damage to property. 

i.

 

NEVER charge a frozen battery.

 

 

14.

 

PREPARING TO CHARGE

 

a.

 

If necessary to remove battery from vehicle to charge, always remove the grounded terminal from the battery first.  Make sure all 
accessories in the vehicle are off, so as not to cause an arc. 

b.

  Be sure the area around the battery is well ventilated while the battery is being charged.  Gas can be forcefully blown away by using a 

piece of cardboard or other non-metallic material as a fan. 

c.

 

Clean the battery terminals.  Be careful to keep corrosion from coming in contact with eyes. 

d.

  Add distilled water in each cell until battery acid reaches level specified by the battery manufacturer.  This helps purge excessive gas 

from cells.  Do not overfill.  For a battery without cell caps, carefully follow the manufacturer's recharging instructions. 

e.

 

Study all battery manufacturer's specific precautions such as removing or not removing the cell caps while charging and the 
recommended rates of charge. 

f.

 

Determine voltage of the battery by referring to the car owner's manual and make sure that the output voltage selector switch is set at the 
correct voltage.  If the charger has adjustable charge rate, charge the battery initially at the lowest rate.

 

 

15.

 

CHARGER LOCATION

 

a.

 

Locate the charger as far away from the battery as the DC cables permit. 

b.

  Never place the charger directly above the battery being charged; gases from the battery will corrode and damage the charger. 

c.

 

Never allow battery acid to drop on the charger when reading the specific gravity or filling battery. 

d.

  Do not operate the charger in a closed-in area, or restrict ventilation in any way. 

e.

 

Do not set a battery on top of the charger.

 

ASSOCIATE

Summary of Contents for 6002B

Page 1: ...ou work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear complete eye protection and clothing protection Avoid touching eyes while working near battery d If battery acid contacts skin or clothing wash immediately with soap and water If acid enter eyes immediately flood eyes with running cold water for at least 10 minut...

Page 2: ...he POSITIVE POS P battery post Touch the contact button of the STOP GO LITE to the NEGATIVE NEG N battery post Interpret the light and take appropriate action When the green light is on disconnect the POSITIVE RED clamp from the battery Attach the NEGATIVE BLACK clamp from the battery charger to the NEGATIVE NEG N ungrounded post of the battery Attach the POSITIVE RED clamp to the vehicle chassis ...

Page 3: ...3 connect this plug to a two pole receptacle as shown in FIGURE B until a properly grounded outlet can be installed by a qualified electrician ...

Page 4: ... To attach wheels and axle to the base tap one axle nut onto the axle with a hammer slide one wheel onto the axle Push the axle through the base place wheel on opposite side Tap axle nut onto the axle with a hammer OPERATING INSTRUCTIONS CAUTION This battery charger must be fully assembled before operating Failure to do so may result in risk of injury USE OF INSTRUMENT PANEL The MINUTES CHARGE tim...

Page 5: ...ry should be removed from the vehicle and checked When attaching the charger to this type of vehicle the charger should be attached to the battery which is wired closest to the starter This allows the charger to provide maximum starting power to the starter motor by minimizing the voltage drop in the engine cables PARALLEL CHARGING This charger may be used to parallel charge up to 10 batteries wit...

Page 6: ...o order parts from the factory you may do so by mail or phone Minimum order from the factory is 25 00 Orders received that are under the minimum will not be processed Taxes and freight are extra and are not considered to be part of the dollar value of the order We do not have a C O D policy Cashier check Money order MasterCard or VISA are acceptable If you use a MasterCard or VISA send only the nu...

Page 7: ... LITE ON BATTERY ENGLISH 3 PLUG_ENG CXD GROUNDING ADAPTER ENGLISH 4 SIDETERM TIF SIDE TERMINAL ADAPTER 5 CHRGTABL CXD CHARGE RATE TABLE ENGLISH LEVEL 6 27 520A CXD 6001A CABINET 7 A4573A CXD INSTRUMENT PANEL 8 PARABAT CXD PARALLEL BATTERY ENGLISH LEVEL 9 27 359WE CXD 6002B WIRING DIAGRAM PUBLISHER DO NOT REPRINT THIS PAGE ...

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