UT5200 Series
Pre-Assembled Unit LocksParts and Service Manual
Page 1: ...UT5200 Series Pre Assembled Unit Locks Parts and Service Manual...
Page 2: ...t the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents Introduction UT5200 Parts Manual Refer to th...
Page 3: ...Quick Conversion 4 Do You have the current model 5 Parts List UT5210 Passage or Closet 6 7 UT5220 Privacy Bedroom or Bathroom 8 9 UT5251 Entrance or Office 10 11 UT5255 Classroom 12 13 UT5257 Storeroo...
Page 4: ...catalog numbers have changed the part numbers have remained the same Identifying parts is as easy as it s always been To find a function or trim design simply use this Quick Conversion as a helpful cr...
Page 5: ...cludes all locks manufactured since 1968 although certain current parts will operate in some older models Since locksmiths are often called on to rekey older locksets we include cylinder removal instr...
Page 6: ...r for Lever Knob 103F44 8 103F45 8 Return Spring Clockwise RH Lever Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 fin 415F15 415F16 415F27 7 605F91 Escutch...
Page 7: ...Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access an...
Page 8: ...r Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 fin 415F15 415F16 415F27 7 605F91 Escutcheon lever Trim inside outside outside extended lip inside lead lin...
Page 9: ...999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc...
Page 10: ...F44 8 103F45 8 Return Spring Clockwise RH Lever Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 fin 415F15 415F16 415F27 7 605F91 Escutcheon lever trim insid...
Page 11: ...Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access an...
Page 12: ...Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws...
Page 13: ...c All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaablo...
Page 14: ...n lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Screws ITEM PART...
Page 15: ...Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access an...
Page 16: ...Counter Clockwise LH Lever 171F79 8 Return Spring Anchor fin 144F33 144F34 301F56 7 605F90 Escutcheon lever Trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting S...
Page 17: ...r a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of AS...
Page 18: ...5F91 Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 222F85 fin Mounting Sc...
Page 19: ...in product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egre...
Page 20: ...15 415F16 415F27 7 605F91 Escutcheon lever trim inside outside outside extended lip inside lead lined option M28 Escutcheon knob trim inside outside outside extended lip inside lead lined option M28 2...
Page 21: ...s Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or...
Page 22: ...he original product and is no longer a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without t...
Page 23: ...x RH Essex LH 6 Pin IC 7 Pin IC Best M08 489F88 2 613F22 2 613F42 489F89 2 613F23 2 613F43 549F35 2 613F24 2 613F442 549F36 2 613F25 2 613F452 Regular Tactile Warning Lever specify finish Knobs specif...
Page 24: ...oup Inc is prohibited Patent pending and or patent www assaabloydss com patents Lever and Knob Shank Comparison Guide UT5200 Parts Manual Function Outside Inside UT5210 102F19 8 102F19 8 UT5220 114F67...
Page 25: ...fy Finish Description Part Number ANSI Curved Lip Strike Standard 1 1 4 lip to center 236L75M020 ANSI Straight Lip Strike for Extended Lip Escutcheon 15 16 lip to center 610L43 ANSI Straight Lip for P...
Page 26: ...rts List 613F02 9 Lever Insert gray 2000 052 Standard Cylinder 060F91 8 Knob Shank 069F78 8 Knob Shank Outside 102F19 8 Lever Shank 102F27 8 Lever Shank Outside 102F37 8 Lever Shank Inside 114F67 8 Le...
Page 27: ...ss Reference for Lockset Parts UT5200 Parts Manual ITEM PART NO DESCRIPTION UT5210 UT5220 UT5251 UT5255 UT5257 UT5261 UT5272 UT5282 222F85 Mounting Screw 198F71 Chassis 381F30 Chassis 496F32 Chassis 4...
Page 28: ...and or patent www assaabloydss com patents Cross Reference for Lockset Parts UT5200 Parts Manual ITEM PART NO DESCRIPTION UT5210 UT5220 UT5251 UT5255 UT5257 UT5261 UT5272 UT5282 144F30 8 Spindle 156F3...
Page 29: ...e free operation Time frames in the following maintenance items are based on normal frequency of operation For high traffic or high abuse applications perform suggested maintenance more frequently If...
Page 30: ...patent www assaabloydss com patents Troubleshooting Guide UT5200 Parts Manual Door Edge Jamb Edge Strike Latchbolt Door Edge Jamb Edge Strike Latchbolt PROBLEM SOLUTION 1 Latchbolt does not engage or...
Page 31: ...Edge Strike Latchbolt Deadlocking Latch PROBLEM SOLUTION 2 Key operates with difficulty A Is latch binging due to door sag or misalignment of latch and strike See 1A and 1C B Are silencers correct si...
Page 32: ...ends of spring in illustration One hook is engaged in slot in shank Twist and snap spring to disengage it then remove it If spring bends or deforms it must be replaced on reassembly Since spring and l...
Page 33: ...eproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent pending and or patent www assaabloydss com patents Cylind...
Page 34: ...ite frame wall for standard Phillips screwdriver With screw removed and escutcheon now loose pry wire retainer ring off to expose crescent shaped knob retainer in slot of frame tube Using small screwd...
Page 35: ...ccess and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited Patent...
Page 36: ...s flat steel retaining plate and remove it Leave retainer in place for other knob 5 To avoid spilling parts from chassis grasp lockset by escutcheons and stand it on knob which will remain in place Su...
Page 37: ...rn button or by using key This is not be possible on storeroom function with rigid outside knob 4 Remove bracket screw s On reassembly test all operations of both knobs before reinstalling screw s 5 T...
Page 38: ...ank If hub bends lock will not operate smoothly when reassembled Also some knobs are cast iron and staked area may break Proceed with caution Upon reassembly tap hub back into place with plastic or ra...
Page 39: ...pplication there is no need to reverse either of these functions For all other functions 1 Remove throughbolts and chassis cover Notice that one escutheon is loose and the other is fixed Fixed escutch...
Page 40: ...o appropriate exploded view page if parts get mixed Caution if any hub has a rectangular or double D hole its orientation is critical Diagonal flats of hole must face holes in latch tube 9 Install sma...
Page 41: ...ng Then for specific service instructions refer to previous pages devoted to Disassembly of lever version Changing the hand of the knob version Note New levers must be obtained when making the changes...
Page 42: ...ustry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group I...
Page 43: ...ustry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product Copyright 1999 2018 ASSA ABLOY Access and Egress Hardware Group I...
Page 44: ...47 6714 corbinrusswin com In Canada ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan Ontario Canada L4K 4T9 Phone 800 461 3007 Fax 800 461 8989 www assaabloydss ca Copyright 199...
