Instructions for Installing
6500 Bored Locks
(See reversed Side for Installing 6500 Series Dummy Trim)
FOR INSTALLATION ASSISTANCE CALL SARGENT AT 1-800-727-5477 / www.sargentlock.com
Copyright © 2012, Sargent Manufacturing Company, an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Sargent Manufacturing Company is prohibited.
A6913:E
1. Place paper template (supplied) on door
and mark for holes. Repeat for other side
of door. (Follow instructions on paper
template).
Figure 1
Figure 5
Figure 8
Figure 9
Figure 10
Figure 7
Figure 2
Figure 3
Figure 4
1. Position Lockbody (4) (as shown in fig. 5) with
retractor facing the Latch Assembly (1), and the
tabs of the Adjustment Plate (6) lined up with the
notches on the door.
2. Slide the Lockbody (4) into the cross-bore hole from
the outside position.
3. Lockbody (4) must engage the
prongs of the Latch Assy. (1) as
shown.
4. The retractor of the Lockbody (4)
must engage the tailpiece of the
latch Assy. (1).
Be sure the door is
open when installing lockset unit
if a guarded-latch unit is used.
5. Now you can tightly secure the
Latch Assy. (1) with Screws
(3) supplied.
1. When Strike Box (19) is not used
(optional), recess in door jamb must be
deep enough to allow latch bolt to extend
to its full free length.
1. To remove Outside Lever (14), insert Key (16)
and turn approx. 90 ° clockwise. Insert Push
Pin (21) into the hole on lever to depress lever
catch. Slide the Lever from the Tube (5).
2. Using standard pliers, pull out the retainer (15).
3. Remove Key (16), Cylinder (13), and Cylinder
Spacer (22) from the Lever.
4. When replacing Cylinder (13), secure by
pressing Retainer (15) till flush with shelf.
A. Door Preparation
D. Installation of lockset unit
F. Installation of levers
G. Installing Strike
Cylinder Removal
E. Securing the lockset unit to the door
B. Latch Installation
C. Adjustment for door
thickness
2. Drill the 2-1/8" cross-bore & put in notches.
Then, drill the 1" hole.
2A. Drill 9/64" pilot holes halfway through door
(Repeat for other side of door). Then, using
pilot holes, drill (2) 7/16" dia. holes halfway
through the door. (Repeat for other side
of door. )
3. Mortise latch unit from 5/32" into door edge
to dimensions shown.
Before inserting Lockbody (4) into the door,
adjust for door thickness.
1. Screw the Adjustment Plate (6) onto the
Lockbody (4).
3. Rotate the Plate until the required gap is
obtained.
3/16" gap for 1-3/8" door
5/16" gap for 1-3/4" door
Lock will fit in any door from
1-3/8" to 1-3/4" thickness
Determine corr
ect backset and door thickness ---
then place template on door and mark for holes
High edge of
beveled door
3.
Bor
e 2-1/8"
hole thr
ough
door
4.
Cut out to fit lock
fr
ont, as shown
Cut out jamb for strike
Locate strike scr
ews at ½ the
door thickness measur
ed fr
om
stop.
When strike box is not used-
recess in jamb must be deep
enough to allow latch bolt to
extend its full fr
ee length.
Guar
d bolt stops on strike when door is closed.
To Mortise Door for Lock
To Mortise Frame for Strike
See r
everse side.
2.
Bor
e 1" hole thru
into first hole:
(this hole must be
center
ed in door
edge and must
be parallel to
sides)
5. Slip the Scalp (12) onto the Inside Rose Assembly
(10) aligning the dimples with recesses in the Rose
and turn clockwise to lock.
1. Slide the Inside Support Plate (7) onto the Lock-
body with the tabs fitting into the door notches.
2. Secure with 2 Support Plate Screws
(8) which fit into the Lockbody.
3. Slide the Outside Rose Assembly (9) onto the
outside Tube (5B) with the Screw Posts entering
the post holes.
4. Slide the Inside Rose Assembly (10) onto
the Inside Tube (5A). Line up the Inside Rose
Assembly holes with the Outside Rose Assembly
Screw Posts and secure with the 2 Rose
Assembly Screws (11).
15
RETAINER
15
RETAINER
22
CYLINDER
SPACER
9
OUTSIDE
ROSE
ASSEMBLY
2
LATCH SLEEVE
(21/4" BACKSET .ONLY)
1
LATCH ASSEMBLY
3
LATCH SCREW
(2 REQ'D)
19
STRIKE
BOX
(OPTIONAL)
INSIDE
OUTSIDE
18
STRIKE
TEMPLATE
CROSS BORE HOLE
(2 1/8")
OUTSIDE
FACE
2 15/32"
MIN
7/16" DIA HOLE
(2 REQ'D)
SEE NOTE 2A.
2 9/16"
REF
2 1/4"
5/32"
NOTCH
5/32" DEEP
1" HOLE
INSIDE FACE
HOLE
1"
20
STRIKE SCREW
(2 REQ'D)
10
INSIDE ROSE
ASSEMBLY
17
INSIDE
LEVER
12
SCALP
11
ROSE
ASSEMBLY
SCREW
(2 REQ'D)
13
CYLINDER
14
OUTSIDE
LEVER
16
KEY
21
PUSH PIN
8
SUPPORT PLATE
SCREW (2 REQ'D)
7
INSIDE
SUPPORT PLATE
6
ADjUSTMENT
PLATE
5a
INSIDE
TUBE
5b
OUTSIDE
TUBE
4
LOCK
BODY
1.
LATCH
ASSEMBLY
LATCH
BOLT
BEVEL
POST HOLE
2 PLACES
TAB
(2)
5A
7
8
10
11
12
RECESS FOR
SCALP LOCKING
DIMPLE
SCREW POST
(2 PLACES)
4.
LOCK BODY
GAP
8.
ADjUSTMENT
PLATE
4.
LOCKBODY
CROSS BORE HOLE
LOCKBODY
RETRACTOR
RETRACTOR
OUTSIDE FACE
PRONGS
TAB
TAB
NOTCH
1.
LATCH ASSEMBLY
1.
LATCH
ASSEMBLY
VIEW FOR
FIG. 6
17
5B
22
15
5A
15
13
14
16
20
SCREW
18
STRIKE
19
STRIKE BOX
(OPTIONAL)
14
OUTSIDE
LEVER
13
CYLINDER
15
RETAINER
22
CYLINDER SPACER
16
KEY
SHELF
LATCH ASSEMBLY
TAIL PIECE
8.
ADjUSTMENT
PLATE
Figure 6
LEVER CATCH
LEVER
CATCH
1. If backset is 2-3/4", slide latch sleeve
(2) onto the latch assy. (1).
(as shown).
2. Insert Latch Assy. (1) into 1" hole,
making certain that latch bolt bevel
faces direction of closing door.
(as shown)
3. DO NOT secure Latch Assy. (1)
until engaged with Lockbody (4),
as described in Figure 6.
2.
LATCH SLEEVE
(2 3/4" BACKSET .ONLY)
5B
10
1. Slide Cylinder Spacer (22) onto the
Cylinder (13). Open end of the Spacer
fits over the Cylinder Barrel. (See Figure 8).
2. Insert the Cylinder (13) into the Outside
Lever (14) and secure with Retainer (15).
3. Slip the Outside Lever (14) onto the
Outside Tube (5B) as far as possible.
Insert the Key (16) and turn approx. 90°
clockwise. Push the lever again until
the lever catch is engaged, securing
the lever. (Lever Catch my need to be
depressed, using Push Pin (21).)
4. Insert the remaining Retainer (15) into
the Inside Lever (17) and slide the Lever
onto the Inside Tube (5A). Push the lever
until the lever catch is engaged. (Lever
Catch may need to be depressed using
push pin (21).
4.
LOCKBODY
