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Aslan Machine PKS-503 Series, User Manual

The Aslan Machine PKS-503 Series User Manual is a comprehensive guide that provides step-by-step instructions for operating and maintaining our high-quality machinery. Designed with user-friendliness in mind, this downloadable manual is available for free on our website. Unlock the full potential of your PKS-503 Series by downloading the manual from manualshive.com.

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USER'S MANUAL

 

AUTOMATIC UPCUT MITER SAW

 

SA04-u450

ma

 series 

a.k.a PKS-503 

 

 

 

 

Summary of Contents for PKS-503 Series

Page 1: ...n n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 USER S MANUAL AUTOMATIC UPCUT MITER SAW SA04 u450ma series a k a PKS 503 ...

Page 2: ...or r o of f V Vi in ny yl l W Wi in nd do ow w M Ma ac ch hi in ne er ry y P Pr ro od du uc ct ts s 2 20 04 4 2 23 3 W Wa at te er rs s P Po oi in nt t L La an ne e G Ge er rm ma an nt to ow wn n M MD D 2 20 08 87 74 4 U US SA A T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 F Fa ax x 1 1 3 30 01 1 5 54 42 2 0 01 18 85 5 w ww ww w a as sl la an nm ma ac ch hi in ne e c co om m i in nf fo o a as sl...

Page 3: ... 3 Safety 3 1 Safety information 3 2 Accident prevention 3 3 General safety information 4 Safely Transporting the Machine 5 Installing the machine 5 1 Preparation 5 2 Electric connection 6 Machine Safety Information 7 Operation 7 1 Operating guide 7 2 Adjusting the air pressure 7 3 Checking angle adjustment of saw blade and bridge 8 Safe installation of the saw blade 9 Maintenance 9 1 Routine cont...

Page 4: ...anual A safe and efficient use of this machine for long term depends on understanding and following the instructions contained in this manual The technical drawings and details contained in this manual are a guide for the operator 1 2 DISTRIBUTOR Aslan Machine Inc 20423 Waters Point Lane Germantown MD 20874 Phone 1 301 528 1696 Fax 1 301 542 0185 Website www aslanmachine com E mail info aslanmachi...

Page 5: ... as 150 22 50 300 450 900 and at intermediate angles by setting arm This machine has been designed according to CE Safety Directives The movable back fence enables straight and miter cut for wide materials The cutting speed can be adjusted manually for each material type If the top safety cover and or the front door is opened during a cutting operation the power to the saw blade motor is interrupt...

Page 6: ...a ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 1a General front view of the machine SA04 u450ma 1 model and its components Note for safety reasons the motor does not start moving up until the top safety cover is closed and the clamps are activated ...

Page 7: ...m ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 SA04 u450ma 1 Works with foot pedal for cutting SA04 u450ma 2 Works with two hand push buttons for cutting Figure 1b General look of the two sub models of SA04 u450ma series Check which model you have ...

Page 8: ...hase D 450 mm d 32 mm 3000 rpm 6 8 Bar 35 l min 62x73x112 cm 130 kg SA04 u450ma 2 1 5kW 220V 60Hz 3 Phase D 450 mm d 32 mm 3000 rpm 6 8 Bar 35 l min 62x82x112 cm 130 kg Technical Features American SA04 u450ma 1 3 HP 3 Phase 220V 440V 60Hz D 18 d 32 mm 3000 rpm 90 120 psi 1 CFM 25 x29 x44 290 lb SA04 u450ma 2 3 HP 3 Phase 220V 440V 60Hz D 18 d 32 mm 3000 rpm 90 120 psi 1 CFM 25 x33 x44 290 lb Table...

Page 9: ...a an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 2 3 CUTTING DIAGRAM Figure 2 Cutting Diagram with 450 mm saw blade ...

Page 10: ...In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 2 4 OVERALL DIMENSIONS MODEL SA04 u450ma 1 MODEL SA04 u450ma 2 Figure 3 Overall Dimensions in terms of millimeters 1 inch 25 4 mm ...

Page 11: ...n ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 2 5 TECHNICAL DRAWINGS AND PARTS LIST Figure 4a Parts list for the motor and work table components SA04 u450ma 1 ...

Page 12: ...a an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 4b Parts list for the additional components for SA04 u450ma 2 ...

Page 13: ...om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 6 A Typical conveyor attachments Conveyor is an optional feature and the conveyor supplied to you might be also different than this please check with us about how to connect your conveyor to the machine Conveyor optional item Conveyor optional item ...

Page 14: ...justments regarding the air pressure The cover of the panel has to be kept closed locked during cutting Before servicing the machine TURN OFF THE ELECTRIC AND PNEUMATIC SUPPLY CONNECTIONS Keep the saw blade safety grill bolted in its place at all times Remove it only after disconnecting the power from the machine While working inside the saw blade cabin DO NOT turn on the power Personal injury mig...

Page 15: ...use the clamps will not safely hold the part you are cutting DO NOT operate the machine with the top safety cover open DO NOT disconnect the safety cover switch DO NOT stick your hand under the safety cover during cutting operations DO NOT put your hands on the machine work table during cutting operations The machine motor will not be powered if the top safety cover is open The saw blade will not ...

Page 16: ...nal injury The IMPORTANT symbol above shows that it is necessary to pay special attention at the specified operation The CAUTION symbol above warns you against specific dangers and requires reading the text Not observing may cause damage to the equipment DANGER WARNING The DANGER WARNING symbol warns you against specific dangers and you have to read them Negligence may cause damage to the equipmen...

Page 17: ...vices for the operator s safety 3 2 3 Before starting to work with the machine the operator should check the features of this machine learn all details of the machine s operation 3 2 4 Machine should be operated only by the assigned and properly trained staff members who have read and understood the contents of this manual 3 2 5 All directives recommendations and general safety rules contained in ...

Page 18: ... overload the machine Your machine will operate more safely with power supply shown on the technical label 3 3 4 Don t place your hands between parts in motion 3 3 5 Use protective eye glasses and ear plugs Don t wear oversize clothes and jewelry These can be caught by moving parts 3 3 6 Keep your working place always clean dry and tidy for accident prevention and safe operation 3 3 7 Use correct ...

Page 19: ...or adjustment tools are removed before re operating the machine 3 3 15 If you are required to operate the machine outside use only appropriate extension cables 3 3 16 Repairs should be done by a qualified technician only Otherwise accidents may occur 3 3 17 Before starting a new operation check the appropriate function of protective devices and tools make sure that they work properly All condition...

Page 20: ...rly under the machine 5 INSTALING THE MACHINE The machine should be located at least 2 feet 50 cm away from the back wall for the full opening of the top safety cover to the back and to do maintenance and cleaning works on the machine 5 1 PREPARATION 5 1 1 The outer dimensions of the machine are shown in the Dimensions page in this manual The ground where the machine will be placed should be even ...

Page 21: ...n nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 7 Typical safe distances around the machine when installed without the optional conveyor Please add also the conveyor distance if you ordered it ...

Page 22: ...co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Make sure the machine is leveled Use the level adjustment bolts on the feet If your machine came with conveyors attach them to the machine by using the bolts that came with it Then make the adjustments to level it Figure 8 Level the machine as needed ...

Page 23: ...g the machine 5 2 3 Make the electric socket connections when the MAIN POWER SWITCH on the machine is set to 0 i e cut the power going to the machine The power connection must be made by a qualified electrician The rotation direction of the saw blade must be observed by starting the machine If the saw blade rotates in reverse direction the connections must be checked and re connected properly If t...

Page 24: ...ine to an electric power plug for 3 phase and follow these instructions 1 Press the Motor Start Button to operate the saw blade 2 Monitor the rotation direction of the saw blade through the blade slot 3 The correct direction is shown with an arrow on the picture given on Figure 9 The cable connections must be checked and corrected by a qualified electrician The rotation direction of the saw blade ...

Page 25: ...e e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 10a Pneumatic system of the machine inside cabin Adjusting the lowering speed Adjusting the rising speed Figure 10b Speed adjustments Before putting your hands inside the saw blade cabin turn off the power to the machine for safety ...

Page 26: ...eduled maintenance should be done by qualified personnel after disconnecting the power and air supply first 6 8 5 Make sure that the machine is cleaned tested and maintained before starting to operate 6 8 6 Check the safety components power cable and moving parts regularly Don t operate the machine before replacing defective safety devices or faulty parts 6 8 7 Never replace the saw blade without ...

Page 27: ... switch stop button SA04 u450ma 1 models or press the emergency button SA04 u450ma 2 models immediately which will terminate the operation 7 1 5 Close the front door on the main frame and the control panel Do not remove the safety grill that covers the saw blade cabin For safety reasons the motor will not start unless the top safety cover is closed NOTE The main frame front door can be opened only...

Page 28: ...28 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Description of the items on the cutting zone ...

Page 29: ...a ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Spray mist lubrication items and their locations on the machine Spray mist lubrication system is optional and comes only if you order it along with the machine It is essential to have it for cutting aluminum ...

Page 30: ... in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 11 The clamping cylinders must be at a correct position to prevent damage to the cylinders themselves ...

Page 31: ...bin until the next cutting 7 1 13 The rising and lowering speed of the saw blade can be adjusted manually Figure 10b 7 1 14 Use the clamp button to release the work piece NOTE Adjust the air pressure between 6 8 Bar 90 120 psi The air pressure is readable from the pressure gauge on the air conditioning unit If the value on the gauge is less or more than the desired pressure adjust the pressure bet...

Page 32: ... ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 7 1 3 The manufacturer recommends the following oils for the air conditioning unit TELLUS C 10 BP ENERGOL HLP 10 MOBIL DTE LIGHT Any brand of airtool oil Any brand Number 10 machine oil Air connection location ...

Page 33: ...33 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 12 Air conditioning Unit ...

Page 34: ...iter cutting 7 3 1 Perform a visual control on the saw blade if possible with the help of a dial gauge 7 3 3 If the problem occurs during miter cutting check the perpendicularity of the saw blade with the help of a quick square tool If the perpendicularity is not correct loosen the screw which tightens the angle adjustment pin Turn the rotating round table so that the perpendicularity can be achie...

Page 35: ...e 14 8 1 5 Remove the bolt from the center of the saw blade the washer outer nut washer and the saw blade bracket in an order See Figure 15 8 1 6 Remove the saw blade carefully 8 1 7 Insert the new saw blade on the saw blade shaft ensuring correct rotation direction See Figure 9 8 1 8 Insert the other parts washer outer nut washer and saw blade bracket in reverse order as removal 8 1 9 Tighten the...

Page 36: ...36 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 14 Saw Blade Changing Steps ...

Page 37: ...37 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Figure 15 Saw Blade and Nuts assembly ...

Page 38: ...ps and foreign materials from all surfaces of the machine Use protective eye goggles 9 1 3 Check the saw blade before each use Turn the saw blade carefully after removing the blade guard to see the teeth of the saw blade Replace the saw blade if it is damaged 9 1 4 Check the pressure of the air pressure system If necessary adjust the air pressure between 6 8 Bar 90 to 120 psi See section 7 2 for m...

Page 39: ...the inside of the blade guard remove the front cover use gloves to protect your hands from the sharp edges of the blade 9 2 3 If water or water based cooling liquids are used during cutting dry the machine with a dry cloth after the operation is finished 9 2 4 Apply a thin layer of machine oil to protect the table against corrosion If the machine will not be used for a long time lubricate it with ...

Page 40: ...lade rising speed is too high for the material Decrease it Motor does not work when Start button is pressed or when the power switch is turned on No power supply to the machine Main Power Switch is in 0 position The upper safety cover is open Top safety cover safety switch a is faulty Check the electric cable connections Check the electric power sockets Switch the Main Power Switch to I Close the ...

Page 41: ...l la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 12 WIRING DIAGRAMS ELECTRICAL DIAGRAM FOR SA04 u450ma 1 model ...

Page 42: ...42 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 PNEUMATIC DIAGRAM FOR SA04 u450ma 1 model ...

Page 43: ...As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ELECTRIC AND PNEUMATIC DIAGRAM FOR SA04 u450ma 2 model ...

Page 44: ... guide to help you out when ordering spare parts for this machine This pictorial guide does not include all parts For the parts that do not exist here please refer to the component list provided in the previous pages or call us Row Part Picture Stock Code 1 Hinge for the top safety cover 2 Main Power Switch 3 Saw blade 450 x 4 0x32z120 N Alu 450 mm diameter 32 mm arbor size 120 teeth Negative Teet...

Page 45: ...45 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 Clamp piston Clamp piston holder ...

Page 46: ...46 A As sl la an n M Ma ac ch hi in ne e I In nc c i in nf fo o a as sl la an nm ma ac ch hi in ne e c co om m T Te el l 1 1 3 30 01 1 5 52 28 8 1 16 69 96 6 ...

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