Bolt Threading Machine
〔
Read through this manual carefully before using the machine
〕
ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ
ＩＭ１４０１
Page 1: ...Bolt Threading Machine Read through this manual carefully before using the machine...
Page 2: ...rall machine for any damage or deformation caused in transit due to accidents or other reasons Check that all items and accessories delivered In case any discrepancy is found immediately report the fa...
Page 3: ...and consult a doctor without a delay The Die Head will rotate during working Loose clothing can get easily tangled into moving parts 2 Electric Shock Earth Toxic Gas Rotating parts CAUTIONS IN USE Al...
Page 4: ...ou may be caught in the moving parts causing injury Do not wear neckties open sleeved clothing knitted gloves loose clothing or jewelry such as necklaces Otherwise you may get caught in moving parts W...
Page 5: ...cur Before turning on the machine make sure that hand tools used for inspection or adjustment are removed from the machine Accident or injury may occur if you start the machine with hand tools on it U...
Page 6: ...ill operate properly and perform its intended function When the machine is carried with threading oil in it the oil may splash and stain clothing due to vibration If you have dropped or hit the machin...
Page 7: ...wash it off with water and soap Do not drink the threading oil because it causes diarrhea and vomiting If swallowed accidentally do not force to vomit and consult a doctor immediately Keep the threadi...
Page 8: ...Checking Threading Oil 2 Changing Thread Size 2 1 Removing and Installing Dies 2 2 Removing and Installing Die Head 2 3 Changing Thread Size 3 Setting the Workpiece 4 Screw Cutting Dimensional Setting...
Page 9: ...hreading Machine The diagram illustrates main parts and Die Head of this machine Workpiece is chucked by Vise and threaded by Die Head 1 2 Die Head The diagram illustrates main parts of Die Head Befor...
Page 10: ...y BSW R 5 16 1 Metric R 8 24mm Speed 80min 1 rpm No load Motor Single phase Universal Motor 1140W Frequency 50 60Hz Weight 45k Dimensions 600 450 380mm L X W X H Specification BOLT MACHINE 25 Pro Die...
Page 11: ...ift the bottom of the machine When lifting it bend your knees to avoid a load on your waist The machine stained with threading oil is slippery Do not drop the machine on your feet when lifting it When...
Page 12: ...he power source is equipped with a ground fault circuit breaker to avoid electric shock 6 Use an earth clip when a power receptacle without a base for grounding is used 7 When an extension cord is use...
Page 13: ...t used for a long period of time is coated with rust preventive oil Wipe it off with a piece of clean cloth 1 Turn Rack Handle clockwise to move Spindle Case to the left side 2 Fill the provided threa...
Page 14: ...ning Lever to the end to A direction 3 Insert Dies into the Die Head slots The number showing on the Dies and Die Head slot must be same 1 4 Inserting Dies to the slot a click sound will be occurred T...
Page 15: ...ly fig 8 Fitting surface must be cleaned without cutting tips or other foreign bodys 3 Slide Set Ring by hand and fix Die Head 4 Insert Set Lever to the hole on Set Ring and make impacts a few times t...
Page 16: ...utside diameter 2 Hold workpiece with one hand and use the other to turn Vise Handle in order to grip it lightly 3 Then use both hands to turn Vise Handle 4 Screw Cutting Dimensional Setting 1 Align N...
Page 17: ...cally when threading done Switch off when the threading is completed 5 1 Adjustment of Thread Depth 1 Close Dies Opening Lever to the end to B direction fig 4 2 Loosen Nut of Die Head 3 Slide Cam Plat...
Page 18: ...Switch 1 Remove the four screws and pull out Switch Plate on the front 2 Remove the four lead wires from the switch 3 Remove the switch from Switch Plate 4 Install a new switch on Switch Plate 5 Insta...
Page 19: ...nd and remove the hose from Pump Pay attention to the overflowing oil 3 Install a new Pump and firmly tighten the hose band fig16 4 Turn Pump Shaft set it to the groove on the machine side and install...
Page 20: ...e Jaw F fig18 4 Pull out springs 2pcs and Chuck Pin from the screw holes fig19 5 Pull Vise Jaw F forward Vise Jaw F must be replaced both two pieces at the same time fig20 6 Remove cutting chips dusts...
Page 21: ...the end and tighten screws 1 4 Replacement of Carbon Brush 1 Turn the cap inside with a flat screwdriver and take out the Carbon Brush fig23 2 Insert a new Carbon Brush Do not stain the Carbon Brush w...
Page 22: ...Clean the tank on a periodic basis Check Dies for chipping Replace if chipped Clogged Vise Jaws cause improper chucking Clean with wire brush Check for loose fitting screws of parts If used loosened d...
Page 23: ...here chipping of Dies Is the cut end or the workpiece not oblique 4 In case threading fails Is the dies size correct Do Die numbers agree with those on Die Head Is the size selection of Die Head corre...
Page 24: ...SERIAL No DATE OF PURCHASE SALES REPRESENTATIVE Please enter the following use This note will be useful In making inquiries and plancing purchase orders for parts IM0358...
