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artisan 196 R-2, Instruction Manual / Spare Parts List

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artisan 196 R-2 Instruction Manual / Spare Parts List Download Page 1

From the library of: Superior Sewing Machine & Supply LLC

Summary of Contents for 196 R-2

Page 1: ...Model 196 R 2 Single Needle Lockstitch Medium Speed Sewing Machine With Automatic lubrication Instruction Manual Spare Parts List From the library of Superior Sewing Machine Supply LLC ...

Page 2: ...3 1 lnstallatiOII of machine 5 1 Place of Installation 5 2 Fitting oil pan s 3 Fitting machine head 5 4 Fitting thread winder 5 5 Installing the belt cover 6 6 Sketch map of machine stand lnstaUation 7 3 2 Operation preparation 7 1 Cleaning 7 2 I n spec tlon 7 3 Lubrication 7 2 From the library of Superior Sewing Machine Supply LLC ...

Page 3: ...of rotary hoolo 18 5 2 Regulating length of feed dogs 19 6 Common troubles and methods of treatment 19 Parts Book 1 Accessories of machine head 22 2 Components of case 23 3 Upper shaft needle bar components 25 4 Presser bar components 28 5 Components oJ lower shaft and rotary hoolc 30 6 Feedin9 lifting belt components 32 7 lubricaton components 35 8 011 reservoir nee lifter componet ts 38 9 compon...

Page 4: ... adopting high speed sewing machine feedint structure the durability is re nly inuE ase a nd the s titch Is exquisite t is the ide al s e wing cquiptme pt used in the tTade of garme nt shoes and h ats which is suitable for kn itting cotton wool fobric and light leath er 2 lt 2 MAIN TECHNICAL SPECIFICATIONS 196 R 2 I 2 H f l11Ht Jll l 6 7 c O H T i lO l 3 1 6t UI k ll 5 6 rl d tt 4 ffl li Lff G V 3...

Page 5: ...ve a teady r unning and min imun vibration at high speed If the four rubber llats on the eet oC the sewing machine stand have a cood connection with ground i t results in lower noise in operation 1 1 Fitting oil pan Put tile oil rubber c asbion s l and oil pall felt cushiolls 3 separately on four o oruers of notch of the table fi x them ith the screw of oil PUI then install the oil p ln 1 Fig l 2 ...

Page 6: ... of belt 2 Between winder wheel tnd belt should have a certain clearance If push down winder wheel stand a the windl l wheel should touch the belt And when b alance wheel running the bdt 0111 make the winde r wheel run together then tighten screw t to set t he thread winder on the table 5 j jj J 1 itJ 5 f f n lti P faH HrElm ntMltfJ t 1J17f 1 m tr 2 mfk t MJ 1 tl u r fii 3 Hf_t ffi4 it _t B t il M...

Page 7: ...ws 6 Note the balance wheel cover can not hit the he t cover 6 m H if tm m 6 a m g i i b JIIllii 1 6 Sketch map of machine sta ul insta Uatioa Fig 6 a Position o machine stand b Position o drawer 8 crJ 6 Fig 6 2 i F i 1 iltrt I 100 1 I 800 T 163 I m T i ft 9 T ll j ti l 1 f ffiiti fiJ iSI8 i J5PJn 1iW ll tfileqt JUu ltiE flil S flt Bili ft lfJllrVI fttfflJiliJT IIHJi tf A mft li H filtH Sn IH Jff ...

Page 8: ... li1ft irt J M l oq Jloo lt h m ri tl3 j v a l Hi ll 8 Jf l ff 1Hn tt t 1 fftii JfJBfi J i 1 fd l t flpt oo t i h c r1 1 t 1 2 1 1 11 fflJti f UJ t filMtfltl mt JJ l lP JWi Y Jti P r j Ill 7 Fig 00 8 Fig B 2 Operation preoaration Cl Ciean inj cfon Jacking cll ch part of the machine 11bou cl be covered with anti r ust grease And hdorc operation new machine anti rust grease on each pan or machine l ...

Page 9: ...A on the regulating valve is parallel to oil i Dlet tube 2 the amount of oil is maximun when l otating th i regulating valve the a mount of oi l witt b duced gntdually till the dot on the regulating valve is vertical to the oil inlet pipe the oil Row regulotor is closed c Adjusting the oil of rotary hook Plg 9 White turing the adjusting screw on the lower shaft bush to the amount of oil will incre...

Page 10: ...tJi llf E o l fi 40 60 16 IS till 1fi llftt 1ii r T t ij lR 30 40 10 12 1Jbt 1Ji J ffi 1c N dle No ami kind of thr ad I For sewing 0 i Cotton silk Nylon i 9 1 Q0 120 1 30 Gauze light silk and thin haircords tt l i 0 1 00 24 a 3 56 Gunny thin cotton silk and poplin I f l l I60 80 20 Coarse cloth khakt light woolen c1oth r ll6 18 16 Coarse and heavy cotton coth thin 40 60 flannelette and corduroy IS...

Page 11: ...6 aud thread reJ eafinr hook S then up thro p ri ht thread h ook 1 an d thread nr up level 8 AplD down throucb leA thread hook 9 and n eedle bar sleeve thread boolr 10 and needle bar tbrcacl hook 11 finally puU the th read n eedle hole 12 from left to rir bt with thread tail IOOmm When threading bobbin thread bold the aeecl e thread wbile turnin balance wheel to make the n eedle bar move down and ...

Page 12: ...acijaatlnr first loose the fixed Ierew then move thread stand in tbe left a d right make It to aTrance iu cood order automatically then ru it Generally bobbiD CUUI not be windri overfull n tohould be ower 0 lmm than outeT diameter of the bobbin Amoun of winding Can be controlled by fuJI thread plate 6 ttl fi t it Ji rlCI J L 1 1 1 18 4IA tt f 2 m t le a tt 3 1 b tt 12 Fig U l fE fl 1Z 48 J Flfi M ...

Page 13: ...nrF t iih T m 16 7 Loading and unloading bobbin Hold bobbin case lid 1 and insert bobbin case into the shaft 3 of rotary hook Fig 14 turn the balance wheel and check whether the bobbin is set or not Fig lS Wht n unloading bobbin case turn b lance l l beel to raise the needle bar in tht highest position Then open the bobbin case Jid and take out the bobbin case Fig l6 11 14 Fig l4 1 115 Fig 15 I JI...

Page 14: ...i N il fBIS P a r t t rf ifii 3 w lii t P l lfl b 111F EL tifr H R l i l ilt 1t li 1111 st1f stt 1 tfl tilii c rfli H 1 9 1t lti a t x ta S t tf l a Jnt ilii d ffii t Jt IU tatl X ffi i EQ P lij ilii i Ht5tHB iD U li f oo J a i E flt i tE U t M itit lt lU itii XA ittL 9 Tension of thread Tensionof thread is changed as per sewinll materials thread siz e ln Fig 18 tber e a1 e u u ious stitches which...

Page 15: ...1 fi tn IG111 ij M i JI rii rff l 1 Regulatin tllkfl up spring I n ge neral the tension of take up sprin is about 5 31 g and the range of s winging is 5 Smm When sewin g s peial II1Jht materi al narrow needle gallge the tension should be reduced and tbe range should be broadened Adversely or special heavy material When regulating the range or s winging first loose the fb ed screw Fing 19 then turn...

Page 16: ... rtUlst Hl lfii lf l tJ lfl J JJWi n llincrn o ti li t r Jffi t t Jl J X R tttrtnv t l lf 1 11D Wtlfi i1 E tJ f lfi J fOH i t mn i 1l i i JlftJ rrnn i i f i ffilS d e a m i t fiJ J I I tl tJ bPiiJ Regulating thread tension The s tit ch on sewing material should be s hown be F ig l Sa If needle thread is too t ight whilu bobb in thread is loose the te nsion nut should be turned anti clockwise to lo...

Page 17: ...that lt can feed materittl without h itch 11 JH i Ji 1 i i W M f Jt J t JL Jtl f ftl 1 Jtii14TifHlf I JiitltJ5 flt ll 9 1 i11 13 Hr ttitH Jl HHt ff ll fJ2 0023 f l tcf Jid J1 1JIIfl1i tUl 3J f411tl i l tift JJ i I i JJ 11 Regulated thread hook lu order to ll nkc the stitches movi13J beautifully the position of thread hook should be r c nilntcd llS per materials ttnd the gauge of the needles Whuo s...

Page 18: ...r the n tllt mo r dow in he lowest position it will l ise to 2 2mm at this tim I t ourljn poin uf r ot u hook should b in with the min line of nr dlc 2i f or pin point hon ld he 2mrn higher than tho hole of needle Fig 24 1rthod f t u ul rn 1 0 Jl th t l l I S l t W Q rottU Y hook 2 Tu n hala nt wh d to low r than the needle in the lowest pos ition ilnd t hcn t l l Tu he ruta 1 v hook to mnke the l...

Page 19: ... wp t f feed uogs s h ould b e O G l m ill b i hcr than tht level of wcdlc plate w b e n the f ccd dogs rise in t he h illh t Ilion If se w in l ct iul b llw or lil hlrnatcrinls tbe gauf of feetl d ot s s houl d be rep 1 tcd When adj u s t ing first loosen r IH fi xt d n w I Fi1 4 of Ji tin hcl t t riln k s 9l fl 9 Hlt15 t 7 Fig 27 6 COMMON TROUBLES AND METHODS OF TREATMENT 19 0 8 hm 1 a b From th...

Page 20: ...i 2 ifllrx7 1 t l rn t 70l j iiff 1J titm I I 3 ll Jiillfit MWl I 4 1ftttici111 N ltiitifi mtt l rt rtxm tl JB tX 1 J I lf fli I 2 t 1trx 5t 1 J f t 3 f t Ht cim ffi J tit ffl U llY Tf Ji it I I 1 diif jlflf i ll11i ir ilO i i1 t 4 I I I f lti t it 14 1Il 1L J i tt1Ul 7J l I 1 il fHiWf ffii tt i Ettc i i 2 rturlc IU J i f I 17 ift ft lW tf fT il fH n I I 3 lti Hi fJi t I 1ir i lf f rr illfMEiVftfJ...

Page 21: ...k for liefrt DMerials er preuure is to weak 4 Increase theJn l Thn ad QUl lity t Use hlp qulity thread t Needle and hread unfit f Reference to the part ol needle and 3 Rouch S u fac e ot thread ruide thread Threod 4 Tension is too tight Polishing or claaac a new one breaking 5 Needle position badly lltted Loosen tho ten11ion D lt 6 Hi th temperanare of aeedle flu 5 Regulatine it es nrt iicinl fibr...

Page 22: ...l60 1 3 8 Oil rcs t voir nsm Gf l 41 8 GF141 8 GFUG 8 GV l GR 120 4 I tJl ll l Cover Qf machine bead ti JJ X crew tl r ivPr I 1 f J j Scrt w drive1 S t llJt N cdh 1bag Ml C Bobbin 3 111 J Y l Column of mach in h HJ 6 7 22 From the library of Superior Sewing Machine Supply LLC ...

Page 23: ...te 2 ifii III Oil cock of fuce plate 2 Model plate 1 l T Rivc t 2 lliH Plate of back cover 1 Pp Kftflml4 Gasket of back cover plat 1 15 ff Screw of back cover plate 9 Pnlif ii Oil cock of back cover plate 1 fHflliJJijm LntJ Oil cock of screw hole of needle har ct unk 1 illl uall oil cock 3 i f l i Pilii Oil plug of feeding t Cgulntor l ll ti 1 1f IHU l lJ OiL plug of axl hole of reversed F Jlh rum...

Page 24: ... 28 19 17 _ 2 u From the library of Superior Sewing Machine Supply LLC ...

Page 25: ... bush of main shaft 1 13 S2 t 111iiif U1tr Screw 1 14 GR89 tr XIIli YI Crank of needJe bar 1 11i GS38 lJH Uf f n Fixed scyew 1 16 GS5S t X lllm i1HiL fT Position s crew of crank of thread take UP 1 17 GS39 tJt BI ili fMW tJ Screw 1 18 R9ll4 lJt Xtfai f t Pa rt of thread take up bar 1 19 GR90 t llbtR Crank of thread take up 1 20 GS40 lt f lllil li IIT Sere 1 21 GX13 J1t ff Link pin of thread take u...

Page 26: ...ide 1 H a m Wlff Scftw 2 t H JP IJJ Cover of tbrll d w ke up bar t tf lr tJ fT Screw HR Three hole thread eyelet 1 ZJ X f l r fiLTeW 1 1 7 Lef thread book 1 tr i tT Screw 1 tif Zj Right thread book l ii H i T Sere 1 1 t Nut 1 W r JI llr Stop plate kt ti t Thread tension sprin R1 Jll J t IC flt Tension release di e Thread tension pl nte 1 2 i J l tfl Sorew of thread tension 1 iWe Sf pring of th ren...

Page 27: ... 58 s 56 _ A 53 52 I 55_ i r 2 I 37 3t JB 43 45 31 40 v 3 V I l o r t N 16 10 47 2 I 5 From the library of Superior Sewing Machine Supply LLC ...

Page 28: ...l Bush ot presser bar 1 BsJflt 1 tr 1 r5ff 4 1 f Part of hinged p r foot 1 i tffi tlfr krew 1 fi J f f HIIDCf lifter levee ffifl f P ff fT w 1 Fli W f 8 Coi lVI t block ffil ffi f 80 0 11 O riltc 1tJ tli Liftin levw 1 f Sere post ftllfti ti1 lUi tT ScTew of lifting plate ft u n Upper screw o Ufting plate ttlffift frff Kin of ti fting foot 1 Oif t LffM tltT Screw Jjlj j Itftttt SCl W post fftffi Jl...

Page 29: ...3 __ __ 29 iE From the library of Superior Sewing Machine Supply LLC ...

Page 30: ...I illlll il Oil ring 1 r lll rlll HtT Screw I f h ft Bushing 1 tHm tr Screw 1 f I Pilll f Oil wick 1 ftl Jlt HNI t 31 1 Retaining ring l tlll lc i Renr bush 1 FWI s tr Screw 1 F Il i iltt Pinion l J n tlf if Scr ow 4 1 Hook driving shaft 1 T t Lower pinioo 1 l iff 1Ylt fi Screw 2 Wrl tt Lower bush of uprmg shaft 1 d Tf flfT rew l lllr llfS on felt 1 Upright shaft 1 t Upper bush of upring shaft 1 l...

Page 31: ...2B 19 l j 20 18 Lj 1 I 7 3 14 12 2 1 I 31 From the library of Superior Sewing Machine Supply LLC ...

Page 32: ...tf Forked feeding bar 1 lii fifitf Connecting bar 1 ffi5fiitHdi lfl i a Retaininping 1 1t15f gffi IJ il lrf Screw i tHIJKt BJ Nut fR Ii illl tR Crank fr J fl li i fi Screw tii tlb Lifting shaft 1 t fillilll Oil thread fn3fWII ffiRll Retninin ring tfr UT Screw 1 l 1 1 1 1 2 1 1 Bushing fiT fX Jf IIIIM Crank 1 tfi fjJf llll tf tJ Screw 1 ilitl l Feeding shaft j fl JJH I il Retaining ring 2 tt mll Re...

Page 33: ... tfiW Jlll ilim Crank pin 1 UJIII fi JI fl Screw 1 l ittf Needle gauge link 1 1 ll fT Scr w 1 rJ 3fit tiJ Nllt 1 tfflj Link pin of needle gauge 1 r P iJi l i gulator of needle gauge 1 ft if ffJf f tT Screw 1 tt 1HJ Regulating bolt 1 tt VfH Wn Serew 1 fl illf11Jflt fttefl m tt we m ilt fl f tr i ft fei titmfr 0 11 jiJ fliJIf f ifll fft U tri 5i4 fftllt fjjj tf 111 J ilHfiii 0 11 fjilj 4 a fJ ff fli...

Page 34: ..._ 1 48 I 62 I I 61 30 l8 _ 50 49 43 I 34 From the library of Superior Sewing Machine Supply LLC ...

Page 35: ...fl d itlf ff ffittfifl fl tlll tihl l UHfiti ttllfM 111fffiU I t rmPitlliif Ill 35 7 Components of Lubrication ft t Description Quantity Part o oil pump 1 Installation plate of oil pump 1 Lubricating oil pump 1 Bash Cover of oil pump 1 Su pporting plate ol impeller 1 Impeller of oil pump 1 Sa ew 3 Plunger of oil return l Sa ew 1 Sprin 1 Wa skr 3 Sc r w Junceion ot oil Qpplying of upper shaft 1 Scr...

Page 36: ... of upper sb tft 1 39 GR453 8 llll1faH i IIJ1f on tube of oil windo 1 40 GR1661 illlt i Oil window J 41 GR1562 ill 8 0 11 0 riDI 1 4 2 GR768 8 li l Upricht oi tu 1 43 GR44 7 8 ji f 011 retutned pi l 44 GRU66 l li 1 Head of oil felt presser 1 45 GS33 lilb1f li JJ SU Screw 1 46 GR456 8 1 1 i111 1il f Felt of oil returned filter 1 47 GR769 8 illl illl Oil plug 1 36 From the library of Superior Sewing...

Page 37: ...23 I I 37 From the library of Superior Sewing Machine Supply LLC ...

Page 38: ...59 8 GR1593 GBX105 GRJ 59012 fafiR Il ltflilllll CriUI k 1 rtiJ fllrfili tr Screw 1 flliIll fViRlfll iMJ t1j UJ 15 64x 281 30 Serew 15164x i 8 1 2 tal lll i fi i J 15 64x 28 Screw 15164x 28 2 l J Jlb Mfl Twisting sp ing 1 fa ffi 11fi Shaft l Split ring 1 ffi W H il Adjusting bar joint l 11 WUf V fj itfJ 9132x 20L 20 Screw 32x 20L 20 2 Hli Magnet 1 um Cushion z 11bft t Braket 2 ili Utr Bracket pin ...

Page 39: ... 5 t8 r 19 I I __________ J 39 From the library of Superior Sewing Machine Supply LLC ...

Page 40: ...14 nc Spring of winding stand 1 14 GZ224 Wmgding shaft 1 15 GR226 1 Winding stand 1 16 GP12ll2 i lc Winding wheel 1 17 GS134 f i1i fi JJ fJ Sc w 18 GL103 J tt1 i ll t flt Nut 1 t9 V 12 i1 1t l it Spri D g 1 20 GR013 t 1ti ICN Plate 2 2l GR1 62J2 jj i 1 Thread guide stand 1 22 GRl 2 trl ktm Wuh er 1 2 SJ Hi I J iti l tT Screw 24 GR 620 Q Base of thread staud 1 25 GR11 Zl T tlf Yi i Jlll w r o low r...

Page 41: ...d 1 36 GZ286 t t ff t Upper node of tbread stand rod 1 37 GR16 ll l f U Slow vibration washer or thread bobbin 2 38 GR1627 li Thread guide hook 2 39 GR162S J t tl t lll Retaining ring 1 40 GR1629 i t Jl Stop washer 1 41 GR1630 n m11 Washer 1 42 GL104 i t tlill Nut 1 41 From the library of Superior Sewing Machine Supply LLC ...

Page 42: ...41 __ 1 ____42 40___ kj 39 38 3 3 3 34 2 9 42 From the library of Superior Sewing Machine Supply LLC ...

Page 43: ... Model 0 No l000 1 GD O 37012800 tifl llft Model of clutch of right slde i l tfL 370 ZSOO 1 9 GP153 8 l f J t lft Pulley of motor 1 10 GKR209 tt tll Connectillg washer of motor table plate 3 11 GK Rl06 lf m ftll Spring washer 3 12 GK LlOl tg flltt C Connecting nut 3 13 GKSI22 if tll t r Connecting screw 3 14 GD227 A Power switch 1 15 GBS104 Ef ilf7fM n Wood screw 2 16 GD108 m Connection of D IIOtO...

Page 44: ...3 j A s _6 17 44 8 I I 14 1 15 l e 18 J From the library of Superior Sewing Machine Supply LLC ...

Page 45: ...t t rltitll lf flitl M t IJ fi r litiO tll ti DBJ rtt1f ttrrmfofrl t ff tli 1f ttl tT tT lUlfl1 1li Wn t t i1C tf bll f rf i 11 Components of stand fit Description Quantity Part of side stand 2 Cushion 4 Nut of regulating base 4 Reculatiug base Rub w liber 4 Part of tand side support l Screw 4 Spriug washer 4 Wuber 4 Treadle brace 1 Screw 2 Washer 2 Set screw plate 2 Treadle 1 Treadle lever l Sc r...

Page 46: ... i 1 23 46 From the library of Superior Sewing Machine Supply LLC ...

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