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Chapter 5

AXP640 Installation and Use (6806800M24F)

113

AXP640 Shelf Installation

5.1

Overview

This chapter discusses mounting and installation options for the AXP640 shelf.

The topics covered are:



Installation Prerequisites



Installing the Shelf



AC Power Cable



DC Power Cable



Connecting the DC Cables to the AXP640



Grounding the Shelf



Powering Up the System



Accessing the System



Upgrading Firmware

5.2

Shelf Physical Characteristics

The following table provides the dimensions and weight of an equipped and unequipped shelf
and rack mounting requirements.

Table 5-1 AXP640 Shelf Physical Characteristics

Characteristics

Specifications

Size:

Height - 12.20 inches (31.0 cm)
Width - 17.64 inches (44.8 cm)
Depth - 19.42 inches (49.3 cm) without front cable tray
Depth - 21.69 inches (55.1 cm) with front cable tray

Weight:

Refer to

Table 3-5 on page 87

Summary of Contents for AXP640

Page 1: ...AXP640 Installation and Use P N 6806800M24F May 2014 ...

Page 2: ...hanges from time to time in the content hereof without obligation of Artesyn to notify any person of such revision or changes Electronic versions of this material may be read online downloaded for personal use or referenced in another document as a URL to an Artesyn website The text itself may not be published commercially in print or electronic form edited translated or otherwise altered without ...

Page 3: ...face 46 1 5 Backplane and Component Connectivity 46 1 6 Remote Management and Maintenance 48 1 7 Ordering Information 48 2 AXP640 Shelf Description 51 2 1 Overview 51 2 2 Platform Features 51 2 3 Enclosure 54 2 4 Power Consumption 55 2 5 Shelf Ground Configuration 55 2 6 Backplane 56 2 6 1 Functional Layout 56 2 6 2 E Keying 58 2 6 3 Shelf FRU Information 59 2 6 4 Backplane Slot Connectors 61 2 6 ...

Page 4: ... 2 3 2 Power Requirements 85 3 2 4 Dimensions and Weight 86 3 2 5 Mounting Options 88 3 2 6 Airflow Requirements 96 3 2 7 Acoustic Noise Control 99 3 3 Site Planning Checklists 100 4 AXP640 Operations 103 4 1 Overview 103 4 2 Recommended Power On Procedures 103 4 2 1 AC System Startup Procedure 103 4 2 2 DC System Startup Procedure 104 4 3 Powering Down the System 105 4 4 AC Power Supply PSU 105 4...

Page 5: ...scharge ESD and Safety Procedures 115 5 4 Installing the Shelf 116 5 4 1 19 and 23 EIA Rack Cabinet 117 5 4 2 600mm ETSI Rack Cabinet 117 5 5 Grounding the Shelf 118 5 6 AC Power Cable 119 5 7 DC Power Cable 120 5 8 DC Power Cable Termination 122 5 9 Connecting the DC Cables to the AXP640 122 5 10 Powering Up the System 124 5 11 Accessing the System 125 5 12 Upgrading Firmware 125 5 12 1 FTM IPMC ...

Page 6: ... 3 2 Powered System 151 6 3 Unused Slots 153 6 4 Installing Power Entry Modules 153 6 4 1 Tool You Will Need 153 6 4 2 Removing the PEM 153 6 4 3 Installation Procedure 156 6 5 AC Power Supply Unit PSU 157 6 5 1 AC PSU Removal Procedure 157 6 5 2 AC PSU Installation Procedure 159 6 6 Fan Tray Modules 159 6 6 1 Removing an FTM 161 6 6 2 Installing an FTM 162 6 7 Replacing the Fan Filter 162 7 Shelf...

Page 7: ...re Redundancy Interface 175 7 5 2 2 HRI Protocol 177 7 5 2 3 Ethernet Signals 178 7 5 2 4 Configuring Front Panel Network Interface 180 7 5 2 5 Configuring RMCP Network Interface 181 7 5 3 Switchover Signals 181 7 6 Telco Alarm Functionality 182 7 6 1 Telco Alarm LEDs 182 7 6 2 Telco Alarm Interface 182 7 7 Hot Swap Interface 183 7 8 Power 183 7 9 SAM Software 184 7 9 1 imls Utility 184 A Related ...

Page 8: ...AXP640 Installation and Use 6806800M24F Contents 8 Contents Contents ...

Page 9: ...40 DC Power Requirements 85 Table 3 4 AXP640 AC Power Requirements 85 Table 3 5 Dimensions and Weight of System and Components 87 Table 4 1 PEM IPMB Addresses 108 Table 4 2 Cooling Budget 109 Table 5 1 AXP640 Shelf Physical Characteristics 113 Table 7 1 RJ 45 Serial Port Connector 170 Table 7 2 SAM LEDs 171 Table 7 3 Hot Swap LED States 172 Table 7 4 SAM LED Status Indicators 172 Table 7 5 Cooling...

Page 10: ...AXP640 Installation and Use 6806800M24F 10 List of Tables ...

Page 11: ...20V 70 Figure 2 15 AC Inlet Markings 220V 71 Figure 2 16 Declaration of Conformity AC 74 Figure 2 17 Declaration of Conformity DC 75 Figure 2 18 DC Rating Label 77 Figure 2 19 AC Rating Label 78 Figure 3 1 ETSI Frame Mount Front View 89 Figure 3 2 ETSI Frame Mount Rear View 90 Figure 3 3 ETSI Frame Mount Side View 91 Figure 3 4 19 inch Frame Front Mount Front View 92 Figure 3 5 19 inch Frame Mid m...

Page 12: ...C Power Connection Detail 121 Figure 6 1 SAM 640 150 Figure 6 2 AXP640 PSU 158 Figure 6 3 AXP640 FTM 161 Figure 6 4 Position of the Fan Filter 163 Figure 7 1 Block Diagram of SAM 168 Figure 7 2 SAM 640 Face Plate 169 Figure 7 3 SAM HRI Interconnection 177 Figure 7 4 Interhub Slot and Shelf Manager Connectivity 179 ...

Page 13: ...ite Preparation Provides site planning considerations and checklists describes the requirements and conditions AXP640 Operations Describes basic operating procedures AXP640 Shelf Installation Describes mounting and installation options FRU Installation Describes how to install and replace blades modules power components fans and air filter Shelf Management Alarm Module Describes the shelf manageme...

Page 14: ...t Current DHCP Dynamic Host Configuration Protocol EMC Electromagnetic Compatibility EMI Electromagnetic Interference EMV Elektromagnetische Vertraeglichkeit EN European Norm ESD Electrostatic Discharge ETSI European Telecommunication Standards Institute FAE Field Application Engineers FCC Federal Communications Comission FCU Firmware Upgrade Utility FRU Field Replaceable Unit FUMI Firmware Update...

Page 15: ...al Academy of Engineering NEBS Network Equipment Building System NEC National Electric Code OEM Original Equipment Manufacturer OOB Out of band OS Operating System PCI Peripheral Component Interconnect PEM Power Entry Module PICMG PCI Industrial Computer Manufacturers Group PMC PCI Mezzanine Card RAM Random Access Memory RMCP Remote Management Control Protocol RoHS Restriction of Certain Hazardous...

Page 16: ... Voluntary Control Council for Interference VLAN Virtual Local Area Network WEEE Waste from Electrical and Electronic Equipment Abbreviation Definition Notation Description 0x00000000 Typical notation for hexadecimal numbers digits are 0 through F for example used for addresses and offsets 0b0000 Same for binary numbers digits are 0 and 1 bold Used to emphasize a word Screen Usedforon screenoutput...

Page 17: ...from example command that is not necessary at the time being Ranges for example 0 4 means one of the integers 0 1 2 3 and 4 used in registers Logical OR Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided may result in minor or moderate injury Indicates a property damage message No danger encountered Pay ...

Page 18: ...and Systeminstallation on page 33 Added sections Laser on page 29 and Laser on page 42 Updated sections EMC on page 20 and EMV on page 32 6806800M24D October 2012 Added Ordering Information on page 48 Figure EEPROMS in Backplane on page 60 Updated Accessing the System on page 125 Installing the Shelf on page 116 Unused Slots on page 153 Replacing the Fan Filter on page 162 SAM Diagram and Face Pla...

Page 19: ... must only be used in its specific area of office telecommunication industry industrial control and development It must not be used in safety critical components life supporting devices or on aircraft Only personnel trained by Artesyn or persons qualified in electronics or electrical engineering areauthorizedtoinstall removeormaintaintheproduct Theinformationgiveninthismanual is meant to complete ...

Page 20: ...ed Installed blades must have the face plates installed and all vacant slots in the shelf must be covered An AXP640 that is shipped as a spare replacement chassis or an unconfigured system will not have filler panels installed It is the responsibility of the customer to ensure that all open slots are filled with payload blades rear transition modules RTMs or approved filler panels in order to be c...

Page 21: ... conductor regarding the rating of the branch circuit protection Install the system safely Make sure that cables and cords are out of the way Make sure that the set up is comfortable for users System Damage WARNING The intra building port s of the equipment or subassembly is suitable for connection to intra building or unexposed wiring or cabling only The intra building port s of the equipment or ...

Page 22: ...to mount the system in the lowest part of the rack If other systems are installed in one rack start with the heaviest component at the bottom If the rack is equipped with stabilizing devices make sure that they are installed and extended so that the rack is secure Then proceed to mount or service the system Personal Injury or System Damage When pulling the system out of the rack it can fall down a...

Page 23: ...ange the settings of the jumpers Blade and RTM Installation Damage of Circuits Electrostatic discharge and incorrect RTM or blade installation and removal can damage circuits or shorten their life Before touching the RTM blade or electronic components make sure that you are working in an ESD safe environment Installation Sequence of RTMs and AdvancedTCA Blades If you are going to install an RTM an...

Page 24: ... than the ones designed for it may damage the RTM and the front blade Only install the RTM with the correct front blade Data Loss Removing the RTM with the system power on and the blue LED on the front blade still flashing causes data loss Before removing the RTM from a powered system power down the slot by opening the lower handle of the front blade and wait until the blue LED is permanently ON B...

Page 25: ...ury Caution this unit has four 48V to 60V DC feeds All must be disconnected to de energize the system To reduce the risk of injury disconnect the feeds when removing power from the system System Damage Air Filter Air contamination can pollute the air filter and obstruct the air intake of the system which may cause system overheating and component damage To guarantee proper airflow through the syst...

Page 26: ...u conducteur relié à la terre du circuit d alimentation c c au conducteur de terre de l appareil Pour ce raccordement toutes les conditions suivantes doivent être respectées Ce matériel doit être raccordé directement au conducteur de la prise de terre du circuit d alimentation c c ou à une tresse de mise à la masse reliée à une barre omnibus de terre laquelle est raccordée à l électrode de terre d...

Page 27: ...table limits see the technical specification of the respective source Loss of Safety Compliance Using of Additional Plug in Blades By using additional plug in blades it may be possible that the system may be no more compliant to safety and EMC regulations The system integrator has to ensure that the compliancy is guaranteed Exchanging PEMs Personal Injury through Electric Shock and Burning Touchin...

Page 28: ...y is pulled Keep clear of the fans as long as they are rotating When the fan is removed extreme care should be taken while handling the fan itself The centrifugal forces will make the unit difficult to handle Cabling Personal Injury The cabling should follow existing cable paths using existing or similar cable fastenings Never change the system s cabling as delivered by Artesyn Check proper functi...

Page 29: ...tric cable connected to a TPE bushing does not exceed 100 m Make sure the TPE bushing of the system is connected only to safety extra low voltage circuits SELV circuits If in doubt ask your system administrator Laser Personal Injury If a label with the words CLASS 1 LASER PRODUCT is affixed to the back of your system the unit is equipped with a laser device These devices contain a laser diode that...

Page 30: ...and make sure the battery is installed as described in the user manual of the blade Always dispose of old batteries according to your country s legislation Environment Environmental Always dispose of used blades system components and RTMs according to your country s legislation and manufacturer s instructions ...

Page 31: ... Technologies Das System erfüllt die für die Industrie geforderten Sicherheitsvorschriften und darf ausschließlich für Anwendungen in der Telekommunikationsindustrie im Zusammenhang mit Industriesteuerungen und in der Entwicklung verwendet werden Es darf nicht in sicherheitskritischen Anwendungen lebenserhaltenden Geräten oder in Flugzeugen verwendet werden Einbau Wartung und Betrieb dürfen nur vo...

Page 32: ...nschließen von Peripheriegeräten ausschließlich abgeschirmte Kabel So stellen Sie sicher dass ausreichend Schutz vor Störstrahlung vorhanden ist Die Blades müssen mit der Frontblende installiert und alle freien Steckplätze müssen mit Blindblenden abgedeckt sein Ein AXP640 das als Ersatzteil Austauschchassis oder unkonfiguriertes System ausgeliefert wird enthält keine Platzhalter Boards Es liegt in...

Page 33: ... mit eingeschränktem Zugang Installieren Sie das System nur in Bereichen mit eingeschränktem Zugang Installationsrichtlinien Dieses System muss gemäß folgender Richtlinien installiert werden National Electrical Code Artikel 110 16 110 17 und 110 18 und Canadian Electrical Code Abschnitt 12 a Überstrom Schutzeinrichtung Eine leicht zugängliche Trennvorrichtung muss in der Gebäudeverkabelung eingeba...

Page 34: ...igen BetreibenSiedasSystemaneinemerschütterungsfreienOrt andemwederStaub Rauchnoch elektrostatische Entladungen auftreten Stellen Sie außerdem sicher dass die klimatischen Bedingungen die in diesem Handbuch spezifiziert sind eingehalten werden und genug Raum für die Luftzirkulation vorhanden ist Verletzungsgefahr und Beschädigung des Systems Das System ist an eine TNV 2 Spannungsquelle angeschloss...

Page 35: ...s System kann beim Herausziehen herunterfallen und Verletzungen verursachen Ziehen Sie das System vorsichtig heraus damit es nicht herunterfällt Verletzungsgefahr oder Beschädigung des Systems Das System ist schwer und wenn Sie es alleine tragen kann dies zu Rückenschäden führen Heben Sie deshalb das System nur zu zweit und halten Sie beim Heben Ihren Rücken gerade oder benutzen Sie zusätzliche Hi...

Page 36: ...chützten Bereich arbeiten Reihenfolge bei der Installation von RTMs und AdvancedTCA Boards Die folgende Reihenfolge muß bei der Installation von RTMs und AdvancedTCA Boards eingehalten werden Installieren Sie zuerst das RTM und erst danach das passende AdvancedTCA Board Ansonsten können RTM oder Board beschädigt werden Beschädigung des Boards oder Systems Wird ein Board in den falschen Steckplatz ...

Page 37: ...en gleichen Steckplatz des Systems eingebaut werden stets zueinander passen Datenverlust Das Entfernen eines RTMs während des Systembetriebs und blinkender blauer LED des Front Boards führt zu Datenverlust Vor dem Entfernen des RTMs im laufenden Systembetrieb schalten Sie das entsprechende Board ab indem Sie die Griffe des Boards öffnen Warten Sie bis die blaue LED dauerhaft leuchtet Fehlfunktion ...

Page 38: ...ass sich auf dem System und auf den Boards kein Kondensat befindet und starten Sie das System nicht unter 0ºC Stromschlaggefahr Das System besitzt vier 48V bis 60V DC Anschlüsse Alle Anschlüsse müssen vom System entfernt werden um das System spannungsfrei zu schalten Um eine Verletzungsgefahr zu minimieren entfernen Sie die Anschlüsse wenn Sie das System ausschalten Beschädigung des Systems Luftfi...

Page 39: ... kann das Blade einen Kurzschluss zwischen den Eingangsleitungen A und B verursachen In diesem Fall ist Leitung A immer noch unter Spannung auch wenn sie vom Versorgungskreislauf getrennt ist und umgekehrt Prüfen Sie deshalb immer ob die Leitung spannungsfrei ist bevor Sie Ihre Arbeit fortsetzen um Schäden oder Verletzungen zu vermeiden Ausbau Erweiterung Systemüberlastung Verhindern Sie eine Syst...

Page 40: ...terbrochen bleibt Kurzschluß und Gefahr durch Stromschlag Um Kurzschlüsse und elektrischen Schlag zu vermeiden überzeugen Sie sich dass vor dem Lösen der Schrauben die Stromzufuhr unterbrochen ist und während des Austausches unterbrochen bleibt Vermeiden Sie Kurzschlüsse indem Sie sehr vorsichtig mit dem Werkzeug umgehen Beschädigung der Spannungsversorgungseinheit Wir die Spannungsversorgungseinh...

Page 41: ...rletzt werden können indem Sie sicherstellen dass Kontakte und Kabel des Systems während des Betriebs nicht berührt werden können Falls Sie Fragen bezüglich der Verkabelung haben wenden Sie sich an die für Sie zuständige Geschäftsstelle von Artesyn Beschädigung der Kabel Werden Kabel geknickt kann das Kabel beschädigt werden und der Datentransfer nicht mehr stattfinden Stellen Sie sicher dass Kabe...

Page 42: ...ben Falls Sie sich nicht an die Anweisung in diesem Handbuch halten kann dies zu gefählichen Strahlungsbelastungen führen Schauen Sie niemals direkt in den Laserstrahl Batterieaustausch Beschädigung der Boards Ein unsachgemäßer Austausch von Batterien kann zu gefährlichen Explosionen und Beschädigung der Boards führen Verwenden Sie deshalb nur den Batterietyp der auch bereits eingesetzt wurde und ...

Page 43: ...EM or AC Power Supplies PSU 1 2 PICMG Compliance The AXP640 is designed to be compliant with PCI Industrial Computers Manufacturer s Group PICMG specifications 3 0 and 3 1 and also provides support for PICMG 1 5 1 IPMI bus for system management 1 3 Shelf Topology Topology refers to the shape of a network or the network s physical layout The way that different nodes in a network are connected to ea...

Page 44: ...20 and P23 1 4 2 Fabric Interface Thefabricinterfacesupportspoint to pointconnectionsbetweenAdvancedTCAblades Inthe AXP640 these fabric connections are configured in a dual star topology that runs back to the hub slots The AXP640 system has Option 9 channel slots These channels are aggregated at the hub slots into the dual star topology In this configuration all node slots support one fabric chann...

Page 45: ...odule SAM to manage the shelf resources The SAM is the center of the IPMI network The SAM connects to all slots in the shelf and monitors and reports on the content of the AXP640 The SAM collects environmental data from sensors within the shelf and can assist high availability software to determine when a failover is necessary due to hardware removal or environmental changes such as an over temp c...

Page 46: ...ree zones each with the following characteristics Zone1providesredundant radialIPMItoallbladeslotsandredundant 48VDCtoallblade slots Zone 2 the data transport interface provides the dual star configuration for the base interface dual star configuration for the fabric interface update channel routing for all blade slots and three redundant bussed telecom clock signals to all blade slots Zone 3 prov...

Page 47: ...A FrontBoard J21 J22 J24 J20 J23 P1 0 Power Distribution Board FTM Rear Fan Tray FTM Rear Fan Tray FTM Rear Fan Tray 48 A 48 B AC PSU AC PSU or DC PEM 1 2 3 4 5 6 J10 Physical Slot S A M B S A M A Main Backplane AC PSU or DC PEM AC PSU AC or DC INLET Rear AC or DC INLET Rear J10 J10 J10 J10 J10 P23 P23 P23 P23 P23 P23 P24 P24 P20 P20 P20 P20 P20 P20 P21 P21 ...

Page 48: ...igned in functionality or event logs 1 7 Ordering Information Table 1 1 Ordering Information Marketing Number Description Shelf Products AXP640 DC2 ATCA shelf 6 slot 19 7U 40G PP SHMM Redundant DC PEM Silver AXP640 DC2 B ATCA shelf 6 slot 19 7U 40G PP SHMM Redundant DC PEM Black AXP640 AC2 220VAC ATCA shelf 6 slot 19 7U 40G PP SHMM Redundant AC PSU 220 VAC Silver AXP640 AC2 220VAC B ATCA shelf 6 s...

Page 49: ...ts for the AXP640 for a 19 rack set of two AXP640 RKMT FR 23 Front mounting brackets for the AXP640 for a 23 rack set of two AXP640 RKMT MID 19 Mid mounting brackets for the AXP640 for a 19 rack set of two AXP640 RKMT MID 23 Mid mounting brackets for the AXP640 for a 23 rack set of two CABLE RJ45 DSUB 6E Adapter cable RJ45 to DSUB9 female needed to connect e g a laptop to serial interface of SAM R...

Page 50: ...Platform Architecture AXP640 Installation and Use 6806800M24F 50 ...

Page 51: ...forEthernetandDualStarinterface Theshelf sothercomponentsincludefantrays DC PEMS or AC PSUs and front and rear cable management trays 2 2 Platform Features The AXP640 includes the following features 6 slot card cage with six rear transition module RTM slots Two Shelf Management Alarm Modules SAMs Up to four single entry AC power supplies or two DC Feed Power Entry Modules PEMs with 60A breaker and...

Page 52: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24F 52 The following figure shows the location of each of the components in the AXP640 Figure 2 1 Front Shelf View ...

Page 53: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24F 53 Figure 2 2 DC Rear Shelf View ...

Page 54: ...ort for the backplane PEMs PSUs FTMs SAMs and six card slots Figure 2 1 on page 52 provides a front view of the shelf The enclosure mounts in either a 600mm x 600mm ETSI frame relay rack EIA 23 rack or EIA 19 rack Mounting holes for bezel brackets are provided which allows the use of power supply or card cage customer designed bezels Figure 2 3 110V AC Rear Shelf View ...

Page 55: ...f the AXP640 allows system integrators at their own discretion to remove the mechanism which connects Logic Ground to Shelf Ground and or install the mechanism that connects 48VDC Return to Shelf Ground If the system integrator exercises the option of removing the connections from Logic Ground to Shelf Ground or adds Table 2 1 DC Shelf Power FRU Nominal Power W Shelf Only Maximum Power W Shelf wit...

Page 56: ...kplane supports two hub slots four node slots and two SAMs This AdvancedTCA backplane provides the IPMB and I2 C bus interface signals from the shelf manager to all AdvancedTCA blades and the other FRUs The backplane provides signal routing for fail over signals between active SAM and standby SAM The backplane is not a Field Replaceable Unit FRU 2 6 1 Functional Layout The backplane provides dual ...

Page 57: ...going bottom to top along the front of the shelf Numbers on slots 3 and 4 designate the hub slots Each slot also has a logical slot number that defines it for backplane connectivity logical slot numbers are not shown on the shelf The backplane power routing is shown in the following figures Figure 2 4 Power Distribution ...

Page 58: ...s misoperation and verifies fabric compatibility E Keying entries are present as FRU information in the shelf FRU and all blades present in the shelf The E Keying entries describe the Base Interface Fabric Interface Update Channel Interface as implemented by the shelf and blades E keying allows blades that support different PICMG 3 standards to be used in the same shelf Figure 2 5 Management Power...

Page 59: ...fication and the AXP640 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation 2 6 3 Shelf FRU Information The SEEPROMs containing the shelf FRU information are located on the backplane This information is accessed by using the standard IPMI FRU commands over the IPMC Refer to the AXP640 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation ...

Page 60: ... and then uses that information to complete initialization The information is cached as FRU 254 on the active ShMC 0x20 The information in the SEEPROM is only needed when the SAMs are first inserted or when the shelf is powered on for the first time The redundancy feature provides the shelf specific information should one SEEPROM be nonfunctional Figure 2 6 EEPROMS in Backplane ...

Page 61: ...0 Clocks Update Fabric Clocks Update Table 2 4 Hardware Addressing Logical Slot Physical Slot Hardware Address Site Number Site Type HA7 HA6 HA5 HA4 HA3 HA2 HA1 HA0 1 3 41h 1 00h OPEN OPEN Gnd Gnd Gnd Gnd Gnd OPEN 2 4 42h 2 00h OPEN OPEN Gnd Gnd Gnd Gnd OPEN Gnd 11 2 4Bh 3 00h Gnd OPEN Gnd Gnd Gnd Gnd OPEN OPEN 12 5 4Ch 4 00h OPEN OPEN Gnd Gnd Gnd OPEN Gnd Gnd 13 1 4Dh 5 00h Gnd OPEN Gnd Gnd Gnd O...

Page 62: ...ment and power interfaces such as redundant 48VDC power and IPMB Zone 2 the data transport interface provides the Base and Fabric interfaces Update Channels and clock synchronization through the ZD connectors per front side blade Zone 3 provides the direct interconnect for user designated I O Figure 2 7 illustrates the base channel inter connectivity Rear Transition Modules connect directly with t...

Page 63: ...he fabric channel inter connectivity 2 7 IEEE802 3ap 10GBASE KR The AXP640 backplane is designed to support 40Gb traffic through 10GBASE KR 2 8 Fan Tray Modules FTMs The AXP640 supports three fan trays in a pull configuration Each fan tray contains a single 120 mm fan Figure 2 8 Fabric Channel ...

Page 64: ...trained service person For important information on removing power before replacing a PEM refer to Powering Down the System on page 105 and DC Power Entry Module PEM on page 106 The PEMs are accessible from the front of the shelf Power supplied to the PEM enters the chassis from the rear on the DC inlet 2 hole lugs A removable plastic housing covers the power feeds and returns to prevent accidenta...

Page 65: ...er to the AdvancedTCA slots The PEMs are hot swappable and will not cause a fault when one is removed for replacement Two PEMs are required to support 2N redundancy If your system is configured for redundant operation using two power feeds they operate in load sharing where the total load is equal to or less than what one power feed can provide Figure 2 10 PEM Connectivity ...

Page 66: ...t 2 9 1 Power Inlet Modules The power inlet building block supports redundant power connection to the shelf from the rear It routes the power paths individually to two high current connectors which mate directly with the front installed AC power supply DC power entry module The power inlet is a fixed non field replaceable unit Table 2 6 PEM LED Status Indicator FTM LED LED Color State Condition In...

Page 67: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24F 67 Figure 2 11 illustrates the DC inlet at the rear of the shelf Figure 2 11 DC Inlet ...

Page 68: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24F 68 Figure 2 12 and Figure 2 14 illustrates the AC inlet at the rear of the shelf Figure 2 12 AC Inlet 110V ...

Page 69: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24F 69 Figure 2 13 AC Inlet Markings 110V ...

Page 70: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24F 70 Figure 2 14 AC Inlet 220V ...

Page 71: ... Installation and Use 6806800M24F 71 2 10 Stationary Boards There are two stationary boards in the shelf which are completely passive and are not field replaceable Backplane Power distribution board Figure 2 15 AC Inlet Markings 220V ...

Page 72: ...rall to the safety requirements EMI RFI emission limits and other applicable standards rests entirely with the system integrator and installer Table 2 7 Standard Compliances Standard Description PICMG 3 0 Defines mechanics board dimensions power distribution power and data connectors and system management UL 60950 1 EN 60950 1 IEC 60950 1 CAN CSA C22 2 No 60950 1 Safety Requirements legal AS NZS C...

Page 73: ...8 Designed to Comply with Standard Standard Description NEBS Standard GR 1089 CORE EMC requirements legal on system level predefined Artesyn Embedded Technologies system NEBS Standard GR 63 CORE Environmental Requirements To fulfill the requirements of Telcordia GR 1089 R4 14 use Shielded Twisted Pair STP cables grounded at both ends to connect to the Ethernet ports ...

Page 74: ...08 EC 2006 95 EC 2011 65 EU and their amending directives Product ATCA AC 6 Slot Shelf Model Name Number AXP640 AC Series has been designed and manufactured to the following specifications EN55022 2006 A1 2007 EN55024 1998 A1 2001 A2 2003 ETSI EN 300 386 V1 5 1 2010 10 EN 61000 3 2 2006 A2 2009 EN 61000 3 3 2008 IEC 60950 1 2005 2nd Edition EN60950 1 2006 A11 2009 2011 65 EU RoHS Directive As manu...

Page 75: ...requirements of 2004 108 EC 2006 95 EC 2011 65 EU and their amending directives Product ATCA DC 6 Slot Shelf Model Name Number AXP640 DC Series has been designed and manufactured to the following specifications EN55022 2006 A1 2007 EN55024 1998 A1 2001 A2 2003 ETSI EN 300 386 V1 5 1 2010 10 IEC 60950 1 2005 2nd Edition EN60950 1 2006 A11 2009 2011 65 EU RoHS Directive As manufacturer we hereby dec...

Page 76: ...gust 2005 places a clearly identifiable mark on the equipment and that this mark signifies that equipment is to be reprocessed or recycled using authorized recyclers and processes This minimizes the disposal of unsorted municipal waste achieves a high level of separate collection of WEEE and ensures the environmentally sound disposal of electrical and electronic equipment placed on the market afte...

Page 77: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24F 77 Figure 2 18 DC Rating Label ...

Page 78: ...AXP640 Shelf Description AXP640 Installation and Use 6806800M24F 78 Figure 2 19 AC Rating Label ...

Page 79: ...hecklists for site preparation Personal Injury or System Damage The system is heavy and if you carry it on your own you can hurt your back To prevent injury keep your back straight and have two people lift the system or use additional lifting equipment Personal or System Damage Unstable system installation in a rack can cause the rack to topple over Therefore if your system is the only one in the ...

Page 80: ...ight and so on 3 Check the rails for proper alignment 4 Check that the air filter is properly installed 5 Check that the cable connections are secure and properly fitted 6 Check the EMI gaskets for damage 7 Check the items listed above for damage and report any damage or differences to the customer service at www artesyn com computing Damage of Circuits Electrostatic discharge and incorrect RTM in...

Page 81: ...should be positioned in a way that 48 VDC to 60 VDC power source is easy to reach There should be sufficient space in racks to install the system Suitable equipment should be available to lift the system into the rack There should be unrestricted area for inlet and outlet of the fans and therefore the airflow is not blocked For Installation in restricted access location For use by trained personne...

Page 82: ...e hard disks As Artesyn Embedded Technologies cannot guarantee the functionality of third party products that are handled or operated out of their specifications the environmental conditions may be limited to the specifications of these components Table 3 1 Environmental Conditions Feature Operating Non Operating packed state Temperature 5ºC 41 F to 40ºC 104 F normal operation according to NEBS st...

Page 83: ...operating conditions 23 C NEBS GR 63 CORE Issue 3 Telecommunication equipment rooms attended 78 dB Measurement of declared A weight sound power level Allvaluesareapplicabletonormaloperating conditions 27 C Table 3 1 Environmental Conditions continued Feature Operating Non Operating packed state The ambient temperature is defined as the air inlet temperature The AXP640 system regulates the fan spee...

Page 84: ...given locations Table 3 2 Critical Temperature Limits Component Temperature Limit Air inlet system s front 55 C 131 F Air outlet system s rear 70 C 158 F 70 C 158 F and maximum 90 C 194 F the cables must be isolated and must be approved to be used in this temperature range 70 C 158 F and maximum 90 194 F the service personnel may touch the components the cables must be isolated and the hot surface...

Page 85: ...oltage External wiring shall be compliant to all requirements of National Electric Code NEC AXP640 DC The system is supplied by a TNV 2 voltage This voltage is considered hazardous Make sure that the external power supply meets the relevant safety standards Ensure that TNV 2 is separated from dangerous voltages mains through double or reinforced insulation Table 3 3 AXP640 DC Power Requirements Fe...

Page 86: ...ble below lists the dimensions and weight of the shelf and system components When installing additional blades or modules make sure that the power consumption of all installed modules does not exceed the system s maximum power dissipation The maximum weight of the system must not exceed 208 lbs ...

Page 87: ...nt cable tray 26 5 kg 58 5 lbs AC High line configuration 640 chassis Two AC PSUs Two SAMs Three FTMs Front bezel 448 x 310 x 493 without front cable tray 22 5 kg 50 lbs As Shipped DC configuration 640 Chassis Two DC PEMs Two SAMs Three FTMs Front bezel 448 x 310 x 493 without front cable tray 22 kg 49 lbs Fan Tray Module 133 x 122 x 163 0 970 kg 2 14 lbs SAM 18 x 89 x 319 0 245kg 0 54lbs DC PEM 1...

Page 88: ...ins shrouds and mounting screws fans and other items can become loose or damaged Do not operate a damaged shelf this can cause damage to devices that interfere with it Grounding To ensure the system is properly grounded each of the system s parts contact the EMI gasket The system contains gaskets at the shelf and module level The shelf is also fitted with ESD contacts Please take care for proper E...

Page 89: ... Use 6806800M24F 89 You have to keep in mind the following conditions when installing the system into a 600 mm ETSI rack 19 rack or 23 rack The physical dimensions in the figures below are in millimeters Figure 3 1 ETSI Frame Mount Front View ...

Page 90: ...Site Preparation AXP640 Installation and Use 6806800M24F 90 Figure 3 2 ETSI Frame Mount Rear View ...

Page 91: ...Site Preparation AXP640 Installation and Use 6806800M24F 91 Figure 3 3 ETSI Frame Mount Side View ...

Page 92: ...Site Preparation AXP640 Installation and Use 6806800M24F 92 Figure 3 4 19 inch Frame Front Mount Front View ...

Page 93: ...Site Preparation AXP640 Installation and Use 6806800M24F 93 Figure 3 5 19 inch Frame Mid mount Front View ...

Page 94: ...Site Preparation AXP640 Installation and Use 6806800M24F 94 Figure 3 6 19 23 inch Frame Mid mount Side View ...

Page 95: ...Site Preparation AXP640 Installation and Use 6806800M24F 95 Figure 3 7 23 inch Frame Front Mount Front View ...

Page 96: ...6800M24F 96 3 2 6 Airflow Requirements The AXP640 provides fault tolerant cooling to front mounted AdvancedTCA blades and to rear transition modules based on three rear maintainable intelligent fan trays Figure 3 8 23 inch Frame Mid mount Front View ...

Page 97: ...Site Preparation AXP640 Installation and Use 6806800M24F 97 Fan trays are mounted in the rear of the shelf The following figures show the general airflow for the system Figure 3 9 Shelf Airflow Inlet ...

Page 98: ...Site Preparation AXP640 Installation and Use 6806800M24F 98 Figure 3 10 Shelf Airflow Exhaust Figure 3 11 Shelf Airflow ...

Page 99: ...ing subsystem provides greater than 24 CFM in the front slots in the presence of any single fan failure This exceeds the CP TA B 4 specification 3 2 7 Acoustic Noise Control The system can generate a lot of acoustic noise This system has a built in noise control due to the fan speed control If the system is installed in an environment where the noise may be harmful to personnel being exposed to th...

Page 100: ...ation AXP640 Installation and Use 6806800M24F 100 3 3 Site Planning Checklists The following table lists the tasks which you have to perform as plan the installation of the system Figure 3 12 Planning Checklist 1 ...

Page 101: ...Site Preparation AXP640 Installation and Use 6806800M24F 101 Figure 3 13 Planning Checklist 2 ...

Page 102: ...Site Preparation AXP640 Installation and Use 6806800M24F 102 ...

Page 103: ... Power On Procedures Powering Down the System AC Power Supply PSU DC Power Entry Module PEM Fan Tray Modules Air Filter Maintenance 4 2 Recommended Power On Procedures The following sections describes the startup procedure for AXP640 AC and AXP640 DC systems 4 2 1 AC System Startup Procedure Procedure Depending on the system configuration the actual powering up may take up to 3 minutes Make sure t...

Page 104: ...1 Mount the grounding cable to the Protective Earth connection lug if not done already 2 Set the breakers on the PEM face plates to the OFF tripped position if they are not already in this position 3 Make sure that the external power feeds you plan to attach are powered off and cannot be switched on while you are working 4 Attach the power cables with 2 hole lugs to the DC power inlet in the rear ...

Page 105: ... Remove power from the system utilizing the external disconnect 3 Verify that the LEDs of the PSUs are off DC System Power Down Procedure To power down the DC system proceed as follows 1 Power down all inserted and active blades using a system management software 2 Toggle both PEM breakers to the OFF position 3 Verify that the LEDs of the PEMs are off 4 4 AC Power Supply PSU This section discusses...

Page 106: ...a single PSU The 48 VDC output is distributed from the PSUs in a redundant manner The two power supply bays on the left form feed A and the two on the left form feed B In the low line configuration with two supplies per feed operate in a current share mode 4 4 2 PSU Management The PSUs do not contain IPMC blocks They have discreet status that is reported through sensors through SAM A 0xfe and SAM ...

Page 107: ...eprogrammed FRU and Sensor Data Record SDR information reside on the PEM and is accessible from the SAM through the IPMB ports of the PEM In addition the IPMC monitoring functions include digital inputs to detect circuit breaker trips voltage sensors to detect backplane voltages current sensors to detect current to the backplane and on board circuitry to detect failures on the PEM The PEMs are man...

Page 108: ...erature of the shelf For further information refer to the AXP640 Subsystem IPMI Programmer s Reference guide listed in Appendix A Related Documentation The FTMs have variable speed fan control which is dependent on the temperature readings in the shelf Airflow rates can vary depending on the fan speed and payload Fan speed levels are controlled from the SAM through the IPM shelf management softwar...

Page 109: ...servicing If a cooling failure occurs the failure may be caused by a failed fan or possibly a clogged filter Check the filter first before replacing the FTM see Air Filter Maintenance on page 110 For further information of nonrecoverable temperature events refer to the FRU Information chapter in the AXP640 Subsystem IPMI Programmer s Reference 4 6 3 IPMC Circuitry Preprogrammed FRU and SDR informa...

Page 110: ...t fan filters part number RAF640 by contacting your Artesyn sales representative For replacement procedures refer to Replacing the Fan Filter on page 162 4 8 Cleaning the Air Filter To ensure the AXP640 shelf operates properly routine filter maintenance is required as discussed in Air Filter Maintenance Maintenance includes cleaning replacing and properly storing the air filters Filter cleaning fr...

Page 111: ... dry dark environment High temperature humidity and ultraviolet light adversely affect the filter media foam Foam also degrades when exposed to solvents and sulfates such as engine exhaust Controllingrelativehumiditybetween40 80 andtemperaturebetween4 4 C 32 2 C 40 F 90 F yields an acceptable environment Covering the filters with dark plastic keeps the foam dry and protects it from ultraviolet lig...

Page 112: ...AXP640 Operations AXP640 Installation and Use 6806800M24F 112 ...

Page 113: ...ounding the Shelf Powering Up the System Accessing the System Upgrading Firmware 5 2 Shelf Physical Characteristics The following table provides the dimensions and weight of an equipped and unequipped shelf and rack mounting requirements Table 5 1 AXP640 Shelf Physical Characteristics Characteristics Specifications Size Height 12 20 inches 31 0 cm Width 17 64 inches 44 8 cm Depth 19 42 inches 49 3...

Page 114: ... Dependingonwhethertheenclosurehassolidorventeddoorswilldetermine the recommended open space required Follow these guidelines for positioning the shelf to allow for the optimal open space for the shelf air inlet and shelf air exhaust Do not obstruct the ventilation openings at the top sides and back of the shelf Rack Mounting Per ETSI 600mm x 600mm ETSI frame on integrated front frame mounting ear...

Page 115: ...ommends that you use an antistatic wrist strap and a conductive foam pad when installing or upgrading a shelf Electronic components such as disk drives computer boards and memory modules can be extremely sensitive to electrostatic discharge ESD After removing the component from its protective wrapper or from the shelf place the component flat on a grounded static free surface and in the case of a ...

Page 116: ...vironment Front or rear mounting brackets are not shipped with this product For assistance with the acquisition or design of mounting brackets for your particular application please contact your Artesyn representative There is one earth ground located at the back of the shelf There are three ESD bonding points two on the front and one on the back of the shelf Do not mount a single shelf at the top...

Page 117: ... and the mounting surface 4 Tighten all screws using a torque setting of 35 5 to 38 5 inch pounds 5 4 2 600mm ETSI Rack Cabinet Installation The shelf mounts directly from the integrated flange on the front of the shelf 1 Locate the standard mounting hole and slot locations on the front integrated mounting flanges on the AXP640 shelf 2 Fasten the mounting brackets to the back side of the front cha...

Page 118: ...nt located on the right side of the back of the shelf connect the other end of the wire to a reliable earth ground Use the torque setting required by the connector supplier The 2 hole lug prevents rotation of the lug and ensures a permanent bonding of ground to the shelf Failure to observe proper grounding practices may cause a variety of noise electrostatic discharge and RFI Radio Frequency Inter...

Page 119: ...uirements for your environment The installation must comply with the 1993 National Electric Code NEC and otherapplicablecodes Branchcircuitsmustcomplywithallrequirementscalledforinthese safety standards IEC 60950 EN 60950 CAN CSA C22 2 No 60950 Multiple power sources are present Service only by qualified service personnel Mehrfache Energiequellen Handhabung nur durch geschultes Personal Des source...

Page 120: ...nts for your environment The installation must comply with the 1993 National Electric Code NEC and other applicable codes The DC power inputs must only be attached to approved Telephone Network Voltage TNV or SELV Safety Extra Low Voltage branch circuits Branch circuits must comply with all requirementscalledforinthesesafetystandards IEC60950 EN60950 CAN CSA C22 2No 60950 Attaching inputs to non T...

Page 121: ...nnel Mehrfache Energiequellen Handhabung nur durch geschultes Personal Des sources multiples de pouvoir sont présentes L entretien de cet équipement doit être effectué par du personnel de service qualifié Wire Signal Earth Ground PE GND Primary Earth Ground Input power 48VDC 60VDC Return 48VDC 60VDC RETURN Figure 5 3 DC Power Connection Detail ...

Page 122: ...troduced to each PEM through the terminal blocks on the rear of the chassis power input cable and return cable The lugs provide secure contact for the cable and prevent the power cables from rotating A plastic housing covers the power feeds and returns For more information refer Figure DC Power Connection Detail on page 121 Heat shrink should be placed as close to the hole as possible 0 15 apart T...

Page 123: ...al is 3 0VDC or less then power is not present 5 Attach the DC power cables input and return to the dual lug bolts on each chassis power feed 6 Using a torque wrench tighten the nuts with a recommended torque setting of 35 5 to 38 5 inch pounds Make sure all DC leads are fastened securely 7 Replace the plastic cover over the terminal blocks Cables may or may not be preinstalled at the branch circu...

Page 124: ... all FRU LEDs illuminate and the PEM s IS LED is green and the OOS LED is dark 5 10 Powering Up the System With the installation cabled up you are ready to apply power to the system Procedure Follow these steps to power up the system 1 Push the PEM circuit breakers to the ON position 2 Verify that all FRU LEDs illuminate and the PEM s In Service LED is green The system executes its normal start up...

Page 125: ...r pin assignments 5 12 Upgrading Firmware Upgrading firmware on the AXP640 shelf involves the following components IPMC firmware on the three Fan Tray Modules FTMs IPMC firmware on the two DC Power Entry Modules PEMs Shelf Manager firmware including an FPGA image on the two SAMs 5 12 1 FTM IPMC Firmware Upgrade There is a single IPMC firmware image common to the three FTMs in the AXP640 The FTM IP...

Page 126: ...ple output for these commands for one FTM is shown below ipmcUpgrade sh 54 1 axp640_fantray upgrade 1_04_006 hex SCRIPT REVISION REVISION 1 01 SCRIPT PARAMETERS IPMI ADDRESS 0x54 The tmp directory on the shelf manager is mounted to ram this copy of the file will be deleted on the next reset of the shelf manager If you want to save the file to flash copy it to the var nvdata directories on both she...

Page 127: ...r on Other SAM640 MUST be Up and Running SHM STATUS SHM Running Backup Press enter to Stop Shelf Manger CTRL C to abort STOP SHM DONE SHM IS DOWN FW IMAGE CHECK IMAGE FW VERSION 01 04 006 FW IMAGE EMERSON FanTray IPMC EMERSON ATCA BLOWER 644 FIRST IMAGE IMC IMC FLASH SECOND IMAGE NOT PRESENT CALLING UPGRADE TOOL IPMC Firmware Upgrade Tool Version 1 0 DEBUG PRINT MASK 0x07 ...

Page 128: ...ISC PRESENT IMC IPMBAddr 54 ISC IPMBAddr 54 IPMC TO UPGRADE EMERSON FAN TRAY IPMC FW REVISION IMC PRESENT Firmware Version 01 04 005 ISC PRESENT Firmware Version 01 04 005 HOT SWAP STATE M4 IMC UPGRADE IN IPMC USING ISCAddr 54 POSSIBLE IPMC UPGRADE Press Enter to Upgrade IMC of IPMC CTRL C to abort UPGRADING IMC OF IPMC ISCAddr 54 STARTED CHECK IPMB SENSOR INITIAL UPDATE DONE SET IPMB STATE IPMC 5...

Page 129: ...C AT 54 PRESENT AFTER UPGRADE IPMC FW REVISION IMC PRESENT Firmware Version 01 04 006 ISC PRESENT Firmware Version 01 04 006 5 12 2 PEM IPMC Firmware Upgrade ThereisasingleIPMCfirmwareimagecommontothetwoPEMsintheAXP640 ThePEMIPMCs are assigned IPMB addresses 0x66 and 0x68 The file containing the firmware image is AXP640_DCPEM upgrade x_xx_xxx hex As upgrades are released Artesyn will supply the cu...

Page 130: ...ware level reported by the device as shown in PEM Upgrade Sample Output on page 130 5 12 2 1 PEM Upgrade Sample Output The sample output for this command for one PEM is shown below ipmcUpgrade sh 66 AXP640_DCPEM upgrade 1_04_008 hex reboot n SCRIPT REVISION REVISION 1 03 SCRIPT PARAMETERS IPMI ADDRESS 0x66 UPGRADE TARGET IPMC IMC FW IMAGE AXP640_DCPEM upgrade 1_04_008 hex EXISTS SHM CHECK The tmp ...

Page 131: ...HM IS DOWN FW IMAGE CHECK IMAGE FW VERSION 01 04 008 FW IMAGE EMERSON PEM IPMC EMERSON POWER ENTRY MODULE 644P FIRST IMAGE IMC IMC FLASH SECOND IMAGE NOT PRESENT CALLING UPGRADE TOOL IPMC Firmware Upgrade Tool Version 1 0 DEBUG PRINT MASK 0x07 LOCAL IPMB0 A B ENABLE STATUS GOOD IPMB A status 1 IPMB B status 1 IPMC MODE NORMAL CHECK IPMC STATUS IPMC 66 IMC PRESENT IPMC 66 ISC PRESENT IMC IPMBAddr 6...

Page 132: ...dr 66 POSSIBLE IPMC UPGRADE Press Enter to Upgrade IMC of IPMC CTRL C to abort UPGRADING IMC OF IPMC ISCAddr 66 STARTED CHECK IPMB SENSOR INITIAL UPDATE DONE SET IPMB STATE IPMC 66 IPMB A DISABLE IPMB B ENABLE DISABLE IPMB0 A DONE TIME FOR FLASHING 28 s IMC UPGRADE DONE WATING FOR AUTOMATIC ISC UPGRADE GET IMC STATUS AFTER UPGRADE IMC AT 66 PRESENT AFTER UPGRADE IPMC FW REVISION IMC PRESENT Firmwa...

Page 133: ... and restore unique settings saved in these files Occasionally however a firmware upgrade presents a change in the options presented in these configuration files If this is the case you are asked to note any changes to settings you have made to these files and to perform the upgrade in a way that overwrites these configuration files You then need to edit these text files reapplying your changes 2 ...

Page 134: ... environment variable gatewayip the route is set automatically at reboot setenv gatewayip W X Y X 4 If the local subnet is not a class C subnet you may need to also execute the command ifconfig eth1 netmask to alter the netmask used by the ethernet interface If you use the Uboot environment variable netmask1 this subnet mask is set automatically at bootup setenv netmask1 netmask 5 Ping the file se...

Page 135: ...avoid preserving the customer specific configuration files etc shelfman conf and etc shelfman conf sam1500 Normally these files should be preserved across an upgrade but on occasion when Artesyn makes a change to the format of the configuration options you may be instructed to use this option In this case you need to re enter the configuration by editing these files following the upgrade 3 The fil...

Page 136: ...AXP640 Shelf Installation AXP640 Installation and Use 6806800M24F 136 ...

Page 137: ...ver empty slots Installing power components This section provides information about how to install and remove Power Entry Modules Installing fan trays This section provides information about how to install and remove upper and lower fan trays Installing an air filter This section provides information about how to install and remove an air filter Installing cable management This section provides in...

Page 138: ... 1 Locate the slot the RTM is to be installed into the shelf s rear which must be the same as that of the front blade 2 Open the lower handle of the front blade in order to power down its payload The blue LED on the front blade starts to flash This indicates that the front blade is informing the shelf manager about its desire to power down its payload 3 Wait until the blue LED on the front blade i...

Page 139: ... 5 InserttheRTMintotheshelfbyplacingthetopandbottomedgesinthecardguides of the slot 6 Slide the RTM into the slot 7 Apply equal and steady pressure to the RTM to carefully slide the RTM into the shelf untilyoufeelresistance ContinuetogentlypushtheRTMuntiltheRTMconnectors engage 8 Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses ...

Page 140: ...luminated until both the lower handle of the RTM and the lower handle of the front blade are closed 10 Close the lower handle of the front blade in order to power up the payload of both the front blade and the RTM The blue LEDs of both the front blade and the RTM start to flash This indicates that the front blade is informing the shelf manager about its desire to power up the payload of both the f...

Page 141: ...talled into the shelf s rear which must be the same as that of the front blade 2 Ensure that the top and the bottom handles of the RTM are in an outward position by squeezing the lever and the latch together 3 InserttheRTMintotheshelfbyplacingthetopandbottomedgesinthecardguides of the slot 4 Slide the RTM into the slot 5 Apply equal and steady pressure to the RTM to carefully slide the RTM into th...

Page 142: ... is connected to the backplane the blue hot swap LEDs of both the front blade and the RTM are illuminated permanently This indicates that the IPMC of the front blade and the MMC of the RTM are powered up 10 Close the handles of the front blade The blue LEDs on both the front blade and the RTM start flashing This indicates that the front blade is informing the shelf manager about its desire to powe...

Page 143: ...ing procedure describes the removal of the RTM It assumes that your system is powered If your system is unpowered you can disregard the blue LED and thus skip the respective step In this case it is a purely mechanical procedure Damage of RTM and Front Blade Removing the RTM from the system while the payload of the front blade is powered up may damage the front blade and RTM Whenever removing the R...

Page 144: ...the payload of both the front blade and the RTM and the power down process is ongoing 2 Wait until the blue LEDs on both the front blade and the RTM are permanently ON A permanently switched ON LED indicates that the payload of respective blade or RTM has been powered down 3 Unlatch the upper handle and rotate both handles fully outward Data Loss Removing the RTM with the system power on and the b...

Page 145: ...installed in any AdvancedTCA node slot 6 2 2 1 Installing the Node Blade To install the blade into an AdvancedTCA shelf proceed as follows Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe environment Blade Malfunctioning I...

Page 146: ...jector handles are in the outward position by squeezing the lever and the latch together 2 Insert blade into the shelf by placing the top and bottom edges of the blade in the card guides of the shelf Ensure that the guiding module of shelf and blade are aligned properly 3 Apply equal and steady pressure to the blade to carefully slide the blade into the shelf until you feel resistance Continue to ...

Page 147: ...ackplane power pins the blue LED is illuminated When the blade is completely installed the blue LED starts to blink This indicates that the blade announces its presence to the shelf management controller 6 Wait until the blue LED is switched off then tighten the face plate screws which secure the blade to the shelf If an RTM is connected to the front blade make sure that the handles of both the RT...

Page 148: ...by squeezing thelever and the latch together and turning the handle outward only enough to unlatch the handle from the face plate Do not rotate the handle fully outward The blue LED blinks indicating that the blade power down process is ongoing After the blade has been inserted you have to ensure that a boot image is either present on the Artesyn switch or on the blade s hard disk Damage of Circui...

Page 149: ...alling and Removing the Shelf Management Alarm Module The following sections describe the installation and removal procedures for the shelf management alarm module SAM 640 For a detailed description of the SAM refer to Chapter 7 Shelf Management Alarm Module on page 165 If the LED continues to blink a possible reason may be that upper layer software rejects the blade extraction request Data Loss R...

Page 150: ... of the SAM 640 shelf management alarm module Figure 6 1 SAM 640 Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe environment ...

Page 151: ... and prevents bent pins 4 Fully insert the module into the shelf 5 Screw in the captive screw Removal Procedure To remove a SAM from a non powered shelf proceed as follows 1 Put on an ESD wrist strap 2 Connect the strap to the shelf by attaching the front ESD jack 3 Unfasten the captive screw at the lower edge of the face plate 4 Grasp the handle on the module faceplate and remove the module from ...

Page 152: ...luminated 6 Screw in the captive screw hand tight The blue LED blinks 7 WaituntiltheblueLEDisswitchedOFF TheswitchedoffblueLEDindicatesthatthe board is in service Removal Procedure To remove a SAM from a powered shelf proceed as follows 1 Put on an ESD wrist strap 2 Connect the strap to the shelf by attaching the front or rear ESD jack 3 Unfasten the captive screw at the lower edge of the face pla...

Page 153: ...sed power bay slots should similarly be filled with slot fillers when not in use Additional power bay slot fillers are available from Artesyn 6 4 Installing Power Entry Modules The AXP640 shelf supports two Power Entry Modules PEMs Since the shelf is equipped with a redundant power distribution system the removal of a single PEM does not interrupt system operation PEMs are accessible from the rear...

Page 154: ...be completed within 3 minutes to maintain the shelf within safe operating temperatures Read all cautions and warnings and ensure the equipment is properly grounded by reviewing the procedure in Grounding the Shelf on page 118 and follow these steps The PEM has multiple power sources This procedure should be followed precisely to ensure the PEM is isolated from all power sources before removing the...

Page 155: ...top of the bezel away from the chassis 2 Locate the target power input cable s terminals at the branch circuit or power distribution unit Open the external circuit breakers that provide DC feed power to the PEM you are replacing 3 Lock and tagout the circuit breakers on the branch circuit or power distribution unit 4 Using the appropriate tool loosen the chassis retention screw on the top of the P...

Page 156: ...s in the open position 3 Align the PEM with the guide rails on the power bay that the PEM will be inserted into 4 Slide the module straight in on the guide rails about 12 inches You will feel the PEM engage the backplane connector 5 Secure the PEM with the chassis retention screw at the top of the PEM module 6 Rotate the PEM handle down so that it is flush with the front of the PEM module 7 Close ...

Page 157: ...n the bottom of the chassis Rotate the top of the bezel towards the chassis until the bezel retention latches are secured into the chassis 6 5 AC Power Supply Unit PSU The following instructions describe how to remove and install an AC PSU 6 5 1 AC PSU Removal Procedure When replacing an AC PSU make sure you have a replacement PSU available AC PSUs are accessible from the front of the shelf and do...

Page 158: ...rated into the top corners of the bezel and rotating the top of the bezel away from the chassis 2 Using the appropriate tool loosen the chassis retention screws on the top of the AC PSU module being serviced 3 Open the ejector handle and gently pull on the PSU module being serviced You will feel the PSU disconnect from the backplane 4 Pull the module straight out from the rail guides about 12 inch...

Page 159: ... Rotate the AC PSU handle down so that it is flush with the front of the PSU module 6 Verify that the AC PSU LED has changed to solid green The PSU is now operational 7 Reattach the bezel To attach the bezel place the bottom of the bezel on the mounting hooks on the bottom of the chassis Rotate the top of the bezel towards the chassis until the bezel retention latches are secured into the chassis ...

Page 160: ...operation the system manager will compensate for the loss by increasing the speed of the remaining fans Please read the following caution before replacing any of the FTMs Fans may continue to rotate after power is removed Be careful to keep fingers away from the bottom of the FTM enclosure ...

Page 161: ... to remove an FTM from the shelf 1 Loosen the four chassis retention screws located at each corner of the module 2 Rotate the ejector handle to a fully open position 3 Pull firmly but evenly to remove a FTM You will feel the FTM disconnect from the backplane Figure 6 3 AXP640 FTM Keep fingers away from fan blades until fan has stopped rotating ...

Page 162: ...lter as it will be ineffective in trapping particulates and will interrupt air flow distribution To maintain safety certification use only Artesyn approved fan filters You can order replacement fan filters part number RAF640 by contacting your Artesyn sales representative For detailed information on filter maintenance and cleaning see Air Filter Maintenance on page 110 Replacement Procedure To rep...

Page 163: ...ion latches are secured into the chassis SAM Filter Replacement Procedure 1 Loosen thumbscrew to remove SAM air filter frame from the chassis 2 Tilt the air filter frame down and remove it from the chassis 3 The air filter element is held to the air filter frame by 2 pieces of Velcro on the backside of the frame Pull the air filter element off the Velcro to remove it from the frame Press the new a...

Page 164: ...FRU Installation AXP640 Installation and Use 6806800M24F 164 ...

Page 165: ...ctionality Hot Swap Interface Power SAM Software The SAM supports redundant operation by automatic switchover between two SAMs When two SAMs are present in a shelf one acts as the Active SAM and the other acts as a Standby SAM They share signals across the AdvancedTCA backplane that allow them to coordinate their redundant operations The SAM provides access to the IPMCs for the Power Entry Module ...

Page 166: ...lly compliant with the Restriction of Hazardous Substances RoHS directive I O interfaces available on a Tyco 220 pin 0 5 mm Free Height receptacle 128 MB of DDR SDRAM with Error Correcting Code ECC support 266 MHz PowerPC superscalar RISC core with MMU and caches 32K 32K with parity 64 MB of Flash Hardware support for a reliable upgrade of software images in Flash Dual IPMB with IPMB buffer contro...

Page 167: ...r ID plus the ATCA Watchdog and a high speed serial interface for an alternate software redundancy interface between peer ShMM 1500Rs Three general purpose I2 C interfaces one with limitations for access to on carrier devices such as hardware monitors and the Telco Alarm interface User SEEPROM External interrupt inputs User GPIO ...

Page 168: ...7 1 shows a block diagram of the overall SAM architecture and Figure 7 2 on page 169 shows the face plate layout The SAM has these interfaces Four 10 100Base T Ethernet links One link to each system controller and switching blade 2 One link to the redundant SAM One link to the face plate Figure 7 1 Block Diagram of SAM ...

Page 169: ...for up to 20 modules 16 blades 2 fan trays and 2 PEMs Face plate interfaces that include 10 100Base T Ethernet and RS232 serial console and Telco alarm status LEDs Interface to Telco Alarm connector located on the rear side of the shelf The SAM provides the face plate LEDs listed in the following table More detail on the LEDs is provided in the following sections Figure 7 2 SAM 640 Face Plate ...

Page 170: ...based on the shelf management mezzanine These facilities include I2 C based hardware monitoring control and GPIO expander devices 7 4 1 IPMB Connectivity The IPMB is a dual radial topology Each IPMC in the shelf connects to both SAMs for a redundant IPMB 7 4 2 RS 232 Serial Interface The SAM provides an RS 232 interface on the face plate connector using an RJ 45 connector The connector is routed t...

Page 171: ...MS on the backplane through the master only I2C Information stored in the SEEPROMS contains PICMG defined Shelf FRU data records that enable the SAM to self configure for the AXP640 shelf 7 4 5 SAM LEDs The SAM provides the LEDs listed in the following table More detail on the LEDs is provided in the following sections Also refer to Figure 7 2 on page 169 for SAM face plate LED locations and to Fi...

Page 172: ... by the GPIO on the SAM The following tables describe the LED states Table 7 3 Hot Swap LED States State Condition Off The SAM is not ready to be removed disconnected from the shelf Blue The SAM is ready to be removed disconnected from the shelf Long blink The SAM is activating itself Short blink Deactivation has been requested Table 7 4 SAM LED Status Indicators SAM Face Plate LED LED Color State...

Page 173: ...g to an event when an interrupt is triggered by the ADM1024 device 7 5 1 2 Temperature Monitoring There are two temperature sensors on the SAM One for monitoring critical on board temperature and on for monitoring inlet air temperature 7 5 1 3 Fan Speed and Control All fan speed and fan voltage sensors are exposed on the active SAM The FTMs have 100 fan speed settings The SAM uses a proprietary co...

Page 174: ...r below 25 C default T1 the deltaT set point is set to 20 C default S1 For ambient air temperatures at or above 55 C default T2 the deltaT set point is set to 10 C default S2 For ambient air temperatures between T1 and T2 the deltaT set point is calculated using the following algorithm Set Point S1 S2 T1 T2 Inlet Air Temperature S2 S1 T2 T1 S1 Tinlet T1 ...

Page 175: ...ree fan trays each containing a single fan Fan RPMs vary between 1000 and 11000 based on the commanded fan level 0 to 100 7 5 2 Redundancy Control TheShMM 1500Rsupportsredundantoperationwithautomaticswitchoverusingaredundant ShMM 1500R In a configuration where two ShMM 1500Rs are present one acts as the active shelf manager and the other as a standby Both ShMM 1500Rs monitor each other and either ...

Page 176: ...eam is also sent on the redundant ShMM 1500R status signal This information is used to ensure that only one of the two connected ShMM 1500Rs goes into active mode at a time Figure 7 3 on page 177 shows the HRI of the ShMM 1500R As shown in the figure the ShMM 1500R HRI incorporates a hot swap buffer IDT QuickSwitch which isolates the interface from the peer ShMM prior to FPGA configuration or when...

Page 177: ...toring of the hardware redundancy signals and for out of service diagnostics enabling the ShMM 1500R to isolate failures on the HRI to a single carrier ShMM 1500R pair 7 5 2 2 HRI Protocol In the redundant configuration the two ShMM 1500R boards communicate through the HRI by exchanging data packets The HRI continues to be operational in case of a single interconnection failure and is able to dete...

Page 178: ...AM to provide a dedicated high speed inter SAM link for the exchange of status and configuration details The eth1 port is connected to an Ethernet switch a Broadcom BCM5325E which in turn connects to the base ports of the two hub slots and to the front panel RJ45 Ethernet connector The port utilization of the switch is TP port 1 to Local hub slot TP port 2 to Remote hub slot TP port 3 to Front pan...

Page 179: ... and 3 to port 4 and to allow egress from port 4 to ports 1 2 and 3 With the exception of routing a port to itself all other routes are blocked Figure 7 4 Interhub Slot and Shelf Manager Connectivity ShMM 1500 Ethernet Switch Hub Slot 1 ShMM 1500 Ethernet Switch Hub Slot 1 ShMM 1500 Ethernet Switch SAM A SAM B ShMM 1500 Ethernet Switch SAM B Front Panel Front Panel ETH0 ETH1 ETH1 Port 1 Port 1 Por...

Page 180: ... 6 Shelf Manager Static Network IP Interfaces Function IP Active SAM IP Backup SAM Ethernet Device Default State SAM SAM 192 168 25 101 192 168 25 100 ETH0 Enabled Front Panel RJ 45 0 0 0 0 0 0 0 0 ETH1 Disabled SAM to Hub 192 168 24 101 192 168 24 100 ETH1 24 Enabled Table 7 7 Shelf Manager Dynamic Network IP Interfaces Function IP Active SAM IP Backup SAM Ethernet Device Default State RMCP 192 1...

Page 181: ...ace like subnet address and so on refer to Pigeon Point Shelf Manager External Interface Reference 7 5 3 Switchover Signals A switchover takes place when the Standby SAM determines that the Active SAM is no longer operational The signs of this are The REMOTE_HEALTHY or REMOTE_PRESENT changes to FALSE This indicates that the peer SAM is no longer healthy or present The TCP connection between the Ac...

Page 182: ...the formerly active SAM restarts it successfully establishes the connection with the current SAM and starts to operate in the backup mode 7 6 Telco Alarm Functionality The AXP640 provides Telco alarm functionality with the following components DB15 Telco alarm contacts located on the rear of the chassis Telco alarm LEDs located on the SAM faceplate 7 6 1 Telco Alarm LEDs These LEDs are used to ind...

Page 183: ...witch Presence signal indicating that the SAM is fully seated in its backplane connector HS LED to indicate safe to remove state 7 8 Power The SAM uses dual 48V power feeds one from each PEM Hot swap circuitry ensures correct operation when a SAM is inserted into or removed from a live system 5 Critical Alarm NO 6 Critical Alarm NC 7 Critical Alarm COM 8 Minor Alarm NO 9 Minor Alarm NC 10 Minor Al...

Page 184: ...set of three separate firmware images U Boot RFS Kernel images When the rupgrade_tool utility is used to perform a reliable firmware upgrade operation on the Shelf Manager the flash bank that is currently not active is programmed with the new images the processor is reset and the newly programmed flash bank is selected If the new firmware fails to load or execute properly the Shelf Manager automat...

Page 185: ...inux Firmware uncompressed Data Size 212992 Bytes 208 00 kB 0 20 MB Load Address 0xF0000000 Entry Point 0x00000000 dev mtdblock7 Image Name Linux 2 4 25 Created Thu Mar 27 21 33 51 2008 Image Type PowerPC Linux Kernel Image gzip compressed Data Size 793096 Bytes 774 51 kB 0 76 MB Load Address 0x00000000 Entry Point 0x00000000 dev mtdblock9 Image Name sentry shmm1500 RFS Ramdisk Imag Created Thu Ma...

Page 186: ...Shelf Management Alarm Module AXP640 Installation and Use 6806800M24F 186 ...

Page 187: ...syn com computing 2 Under SUPPORT click TECHNICAL DOCUMENTATION 3 Under FILTER OPTIONS click the Document types drop down list box to select the type of document you are looking for 4 In the Search text box type the product name and click GO Table A 1 Artesyn Embedded Technologies Embedded Computing Publications Document Title Publication Number ATCA F125 Installation and Use 6806800J94 AXP 640 Co...

Page 188: ...works Carrier Sense Multiple Access with Collision Detection CSMA CD Access Method and Physical Layer Specifications Institute of Electrical and Electronics Engineers Inc IEEE 802 3 March 2002 IEEE Amendment 1 Media Access Control parameters Physical Layers and Management Parameters for 10Gb s Operation IEEE 802 3ae August 2002 PCI Industrial Manufacturers Group PICMG http www picmg com PICMG 3 0 ...

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Page 190: ...esyn and the Artesyn Embedded Technologies logo are trademarks and service marks of Artesyn Embedded Technologies Inc All other product or service names are the property of their respective owners 2014 Artesyn Embedded Technologies Inc ...

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