Arrow PC1020 Owner'S Manual & Assembly Instructions Download Page 1 | Manualshive

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Arrow PC1020 Owner'S Manual & Assembly Instructions Download Page 1

* Size rounded off to the nearest foot

BUILDING DIMENSIONS

CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
SAFETY INFORMATION PROVIDED IN THIS MANUAL
BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES
WHEN HANDLING METAL PARTS.

Owner's Manual & Assembly Instructions

Storage Area: 197 Sq. Ft. 1692 Cu. Ft.

18,3 m

2

47,9 m

3

PATIO COVER/CARPORT

Model No. PC1020

Attached

Exterior Dimensions

Interior Dimensions

* Approx.

Foundation

(Roof Edge to Roof Edge)

(Wall to Facia)

Size

Size

Width Depth

Height

Width Depth Height

10' x 20'

123" x 249"

120 3/4" 240 1/4" 106 1/2"

119"

238"

102"

3,0 m x 6,0 m 312,4 cm x 632,5 cm

306,7 cm 610,2 cm 270,5 cm 302,3 cm 604,5 cm 259,1 cm

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Summary of Contents for PC1020

Page 1: ...CTION WEAR GLOVES WHEN HANDLING METAL PARTS Owner s Manual Assembly Instructions Storage Area 197 Sq Ft 1692 Cu Ft 18 3 m2 47 9 m3 PATIO COVER CARPORT Model No PC1020 Attached Exterior Dimensions Interior Dimensions Approx Foundation Roof Edge to Roof Edge Wall to Facia Size Size Width Depth Height Width Depth Height 10 x 20 123 x 249 120 3 4 240 1 4 106 1 2 119 238 102 3 0 m x 6 0 m 312 4 cm x 63...

Page 2: ... damage A foundation is also necessary as a base in order to construct a square and level unit Anchoring and foundation materials are not included with your unit Your assembly instructions provide information on a few methods commonly used to secure and level a patio cover carport Parts and Parts List Check to be sure that you have all the necessary parts for your unit All part numbers can be foun...

Page 3: ...n can position parts or panels while the other is able to handle the fasteners and the tools Tools and Materials These are some basic tools and materials you will need for the construction of your unit Decide which method of anchoring and the type of foundation you wish to use in order to form a complete list of the materials you will need FoundationPreparation Hammer and Nails Spade or Shovel Han...

Page 4: ...ower tools Never concentrate your total weight on the roofoftheunit Whenusingastepladdermake sure that it is fully open and on even ground before climbing on it Keep children and pets away from worksite to avoid distractions and any accidents which may occur Do not attempt to assemble the unit if parts are missing because any unit left partially assembled may be seriously damaged by light winds Do...

Page 5: ...turer s recommendation Roof Keep roof clear of leaves and snow with long handled soft bristled broom Heavy amounts of snow on roof can damage unit making it unsafe Fasteners Regularly check your unit for loose screws bolts nuts etc and retighten them as necessary Other Tips Wash off inked part numbers on coated panels with soap and water Keep this Owner s Manual and Assembly Instructions for futur...

Page 6: ...rials for your foundation 2 x 4 s 38 mm x 89 mm will be removed once the concrete cures Concrete Sheet of 6 mil plastic 6 x6 15 2 cm x 15 2 cm reinforcing mesh sand gravel Prepare the Site Construct a Foundation 1 Dig a rectangle 10 25 4 cm deep into the ground remove grass Note Finished Slab dimensions with lumber removed 2 Fill up to 4 10 2 cm in the square with gravel 2 5 1 cm of sand and tamp ...

Page 7: ... 66433 3 8 16 Hex Nut 3 66629 3 8 16x3 1 4 83 mm Hex Hd Bolt 3 66625 10 32x3 4 19mm Bolt 20 PackedwithScrews 66628 10 32x7 16 11mm Bolt 44 PackedwithScrews 65106 10 32SquareNut 44 PackedwithScrews 66624 10 32 Well Nut 20 PackedwithScrews ...

Page 8: ...f Channel 4 10 9665 Channel Brace 2 11 9669 Front Splice Trim 3 12 9670 Corner Trim 4 13 9661 Left Post 1 14 9671 Center Post 1 15 9660 Right Post 1 16 9673 Left Rear Roof Channel 1 17 9674 Right Rear Roof Channel 1 18 9655 Top Trim Cap 2 Parts List 19 9662 Right Roof Panel 1 21 9653 Main Roof Panel 4 Parts in Carton Three Assembly Part Part Quantity Check Key No Number Description in Carton List ...

Page 9: ...Assembly by Key No ...

Page 10: ...ear roof channel using four 10 32x7 16 11 mm bolts and square nuts Hint Position the short and long flange as shown in the diagram Step 1 Parts Needed For Rear Roof Channel Pre Assemblies 9673 Left Rear Roof Channel one 9674 Right Rear Roof Channel one 9665 Channel Brace two LongFlange ShortFlange 9665 9665 ShortFlange LongFlange 9673 9674 ...

Page 11: ...ft center right posts align holes and fasten using a 3 8 16 x 3 1 4 83 mm hex head bolt andhexnut Makethreeassemblies Do not overtighten Step 2 Parts Needed For Post Pre Assemblies 3 8 16 Hex Nut 9661 Left Post one 9671 Center Post one 9660 Right Post one 9652AnchorBracket three 9661 or 9671 or 9660 9652 3 8 16x3 1 4 83 mm Hex Head Bolt ...

Page 12: ...tach anchor For installation where a door is not involved do not block windows with rear roof channels Once dimensions are established level rear roof channels and mark structure 2 Channel Weather Stripping Attach weather stripping 1 2x 1 1 2 13 mm x 3 8 cm to one end on the outside of rear roof channel Making sure weather stripping is flush with top flange of rear roof channel continue to stick w...

Page 13: ...e will enable the fastener to pass through the rear roof channel Align holes in wall with holes in rear roof channel Attach rear roof channel to wall with 3 8 x2 1 2 10 mm x 6 4 cm screws and washers provided your local code permits the use of this screw Note If a special mounting board was used holes are provided in rear roof channel for attaching to wall Option 2 Attachment to Brick or Masonary ...

Page 14: ... mm screws 2 Fasten a roof channel with small hole 1 1 8 2 9 cm from end to the frontofleftpost usingthesamefasten ers with opposite end overlapping center post by 1 1 2 3 8 cm fasten as before Brace center of unit with 2x4 s 38 mm x 89 mm as shown 3 Repeat procedure with next roof channel to center and right post 4 Repeat procedure with next roof channel as done in Step 1 to right post and channe...

Page 15: ...Step 4 continued STEP 3 STEP 4 9656 9660 Right Post 9660 Right Post 1 1 8 9656 9671 Center Post 1 1 8 2 9 cm 1 1 8 2 9 cm 2 9 cm ...

Page 16: ...ith five 10 screws Fasten top flange in the same manner 3 Place a well nut on top flange of the front right and left facia Insert all the way into pre drilled hole until flange is firmly against mounting sur face Continue along length of the front right and left facia pieces Step 5 Parts Needed For Facia Assembly 9654 Right Facia two 9657 Left Facia two Press firmly against mounting surface 10 32W...

Page 17: ...ntsplicetrim pieces to cover ends of board in stead of corner trim Fasten using two 10 screws 3 Position corner trim to inside corners with short flange to facia and fasten with two 10Ax3 8 10 mm screws Position corner trim to out side corners with long flange on the front facia and fasten with four 10 screws Repeat procedure on opposite end of unit MountingBoard 9669 9670 ShortFlange 9670 LongFla...

Page 18: ...5 Continue installing the remaining seven main and the left roof panel as before NOTE Leave out outer rib screw for trim piece in the next assembly step on the right and left roof panel Step 7 Parts Needed For RoofAssembly To square unit measure diagonally Make sure both diagonal measurements are the same These measurements are taken from opposite ends of facia and rear wall channel Measurefromthe...

Page 19: ...P 4 STEP 5 STEP 2 10 32x3 4 19 mm Bolt 10 32 Well Nut 2x4 38 mm x 89 mm 2x4 END VIEW Interlock Ribs 9662 10Ax3 8 10 mm Screw 10 32x7 16 11 mm Bolt 10 32 Square Nut 9653 Fasten Overlapped Ribs END VIEW END VIEW 2x4 38 mm x 89 mm 38 mm x 89 mm 2x4 38 mm x 89 mm ...

Page 20: ...e 1 Fasten top right end trim to the outer right roof panel rib using four 10Ax3 8 10 mm screws Do not fasten the bottom hole until the next step 2 Repeat procedure for the top left end trim on the outer left roof panel rib END VIEW 10Ax3 8 10 mm Screw Do not fasten until next step 9667 9668 STEP 2 STEP 1 ...

Page 21: ...dfastenusingfive 10screws 2 Overlap with next top front trim and fasten together using six 10 screws along length 3 Cover seams where trims meet at thecornerswith toptrimcapsusing four screws 9664 Top Front Trim two 9655 Top Trim Cap two 10Ax3 8 10 mm Screw 9655 9664 9664 Overlap STEP 2 10Ax3 8 10 mm Screw STEP 1 STEP 3 ...

Page 22: ...r bracket as a guide Masonary Using a masonary bit drill holes to fit masonary fasten ers not provided Attach bottom flanges of anchor bracket to slab or footing using instructions packed with masonary fasteners Deck Using a wood bit drill holes to fit wood fasteners not provided Attach bottom flanges of anchor bracket to deck using instructions packed with wood fasteners Level Facia Anchor Bracke...

Page 23: ...ark top left and right end trim where gutter meets trim Remove gutter system and notch using tin snips top L R end trim so gutter fits flush along front of unit 3 Evenly space out five hidden hangers in gutter making sure one is in the outlet Attach gutter assembly to front facia front roof chan nel using five 1 1 2 38 mm bolts and nuts through hidden hangers Replace top front trim 4 Assemble the ...

Page 24: ... free of moisture oils dirt or grime and then apply an even film of high quality touch up paint SOME FACTS ABOUT RUST Rusting is a natural oxidizing process that occurs when bare metal is exposed to moisture Problem areas include screw holes unfinished edges or where scrapes and nicks occur in the protective coating through normal assembly handling and use Identifying these natural rusting problem...

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