Arrow Storage Products PC1010 Owner'S Manual & Assembly Instructions Download Page 19 | Manualshive

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Step 7 continued....

BO19

Do not fasten until next step

STEP

3

STEP

4

STEP

5

STEP

2

#10-32x3/4"

(19 mm) Bolt

#10-32 Well-Nut

2x4

(38 mm x 89 mm)

2x4

END

VIEW

Interlock Ribs

9662

#10Ax3/8" (10 mm) Screw

#10-32x7/16"

(11 mm) Bolt

#10-32 Square Nut

9653

Fasten

Overlapped

Ribs

END

VIEW

END

VIEW

2x4

(38 mm x 89 mm)

(38 mm x

89 mm)

2x4

(38 mm x 89 mm)

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Summary of Contents for PC1010

Page 1: ...Ft 848 Cu Ft 9 2 m2 24 0 m3 Missing Parts Questions on Assembly Call 1 800 851 1085 or assist arrow sheds com Do not return to dealer they are not equipped to handle your requests PATIO COVER CARPORT Model No PC1010 PC1010EU Attached Exterior Dimensions Interior Dimensions Approx Foundation Roof Edge to Roof Edge Wall toFacia Size Size Width Depth Height Width Depth Height 10 x 10 123 x 130 1 4 12...

Page 2: ...tion materials are not included with your unit Your assembly instructions provide information on a few methods commonly used to secure and level a patio cover carport Parts and Parts List Check to be sure that you have all the necessary parts for your unit All part numbers can be found on the parts All of these numbers before the must agree with the numbers on the parts list If you find that a par...

Page 3: ...an position parts or panels while the other is able to handle the fasteners and the tools Tools and Materials These are some basic tools and materials you will need for the construction of your unit Decide which method of anchoring and the type of foundation you wish to use in order to form a complete list of the materials you will need Foundation Preparation Hammer and Nails Spade or Shovel Hand ...

Page 4: ...our total weight on the roof of the unit When using a step ladder make sure that it is fully open and on even ground before climbing on it Keep children and pets away from worksite to avoid distractions and any accidents which may occur Do not attempt to assemble the unit if parts are missing because any unit left partially assembled may be seriously damaged by light winds Call 1 800 851 1085 or a...

Page 5: ...er s recommendation Roof Keep roof clear of leaves and snow with long handled soft bristled broom Heavy amounts of snow on roof can damage unit making it unsafe Fasteners Regularly check your unit for loose screws bolts nuts etc and retighten them as necessary Other Tips Wash off inked part numbers on coated panels with soap and water Keep this Owner s Manual and Assembly Instructions for future r...

Page 6: ... Prepare the Site Construct a Foundation 1 Dig a rectangle 10 25 4 cm deep into the ground remove grass Note Finished Slab dimensions with lumber removed 2 Fill up to 4 10 2 cm in the square with gravel 2 5 1 cm of sand and tamp firm 3 Cover sand with a sheet of 6 mil plastic 4 Construct a wood frame using 2 x 4 38 mm x 89 mm lumber Make reinforcing stakes 5 Pour in concrete to fill in the hole an...

Page 7: ...10 32 Well Nut 10 Packed with Screws 9669 Front Splice Trim 2 9670 Corner Trim 4 9655 Top Trim Cap 2 9665 Channel Brace 2 66623 10Ax3 8 10 mm Screw 70 66629 3 8 16x3 1 4 83 mm Hex Hd Bolt 2 66625 10 32x3 4 19 mm Bolt 10 Packed with Screws 66628 10 32x7 16 11 mm Bolt 30 Packed with Screws 7 ...

Page 8: ...al 3 16 x 2 5 mm x 5 1 cm 1 7 66627 Weather Seal 1 2 x 1 1 2 13 mm x 3 8 cm 1 8 9652 Anchor Bracket 2 9 9656 Roof Channel 2 10 9661 Left Post 1 11 9732 Front Facia 1 12 9660 Right Post 1 13 9733 Front Roof Channel 1 14 9734 Rear Roof Channel 1 Parts in Carton Two Assembly Part Part Quantity Check Key No Number Description in Carton List Parts List BO08 15 9662 Right Roof Panel 1 16 9663 Left Roof ...

Page 9: ...Assembly by Key No BO09 9 ...

Page 10: ...he end of the rear roof channel using four 10 32x7 16 11 mm bolts and square nuts Hint Position the short and long flange as shown in the diagram Step 1 BO10 Parts Needed For Rear Roof Channel Pre Assembly 9734 Rear Roof Channel one 9665 Channel Brace two Long Flange Short Flange 9665 9665 Short Flange Long Flange 9734 10 ...

Page 11: ...inside the left right posts align holes and fasten using a 3 8 16 x 3 1 4 83 mm hex head bolt and hex nut Make two assemblies Do not overtighten Step 2 BO11 Parts Needed For Post Pre Assemblies 3 8 16 Hex Nut 9661 Left Post one 9660 Right Post one 9652 Anchor Bracket two 9661 or 9660 9652 3 8 16x3 1 4 83 mm Hex Head Bolt 11 ...

Page 12: ...f distance is less than 8 8 1 2 265 4 cm bottom of posts will have to be trimmed with hacksaw in order to obtain 2 1 2 6 4 cm slope If this is necessary drill two new holes in post and re attach anchor For installation where a door is not involved do not block windows with rear roof channels Once dimensions are established level rear roof channels and mark structure 2 Channel Weather Stripping Att...

Page 13: ...nel with a 7 16 drill bit This hole will enable the fastener to pass through the rear roof channel Align holes in wall with holes in rear roof channel Attach rear roof channel to wall with 3 8 x2 1 2 10 mm x 6 4 cm screws and washers provided your local code permits the use of this screw Note If a special mounting board was used holes are provided in rear roof Countersink Screws Attach at each stu...

Page 14: ...are nuts and two 10Ax3 8 10 mm screws 2 Fasten a front roof channel with most holes in flange on top to the front of left post using the same fasteners with opposite end overlapping right post fasten as before Brace center of unit with 2x4 s 38 mm x 89 mm as shown 3 Repeat procedure with next roof channel as done in Step 1 to right post and channel brace 9656 Roof Channel two Post Assemblies two 9...

Page 15: ...Step 4 continued BO15 STEP 2 STEP 3 9733 9660 Right Post 9660 Right Post 1 1 8 2 9 cm 9656 15 ...

Page 16: ...ve 10 screws Fasten top flange in the same manner 3 Place a well nut on top flange of the front facia Insert all the way into pre drilled hole until flange is firmly against mounting surface Continue along length of the front facia piece Step 5 BO16 Parts Needed For Facia Assembly 9732 Front Facia one 9654 Right Facia one 9657 Left Facia one Press firmly against mounting surface 10 32 Well Nut 965...

Page 17: ...ard instead of corner trim Fasten using two 10 screws 2 Position corner trim to inside corners with short flange to facia and fasten with two 10Ax3 8 10 mm screws Position corner trim to outside corners with long flange on the front facia and fasten with four 10 screws Repeat procedure on opposite end of unit Mounting Board 9669 9670 Short Flange 9670 Long Flange 9670 9670 STEP 2 STEP 1 17 ...

Page 18: ...installing the remaining two main and the left roof panel as before NOTE Leave out outer rib screw for trim piece in the next assembly step on the right and left roof panel Step 7 BO18 Parts Needed For Roof Assembly To square unit measure diagonally Make sure both diagonal measurements are the same These measurements are taken from opposite ends of facia and rear wall chan nel Measure from the top...

Page 19: ...EP 4 STEP 5 STEP 2 10 32x3 4 19 mm Bolt 10 32 Well Nut 2x4 38 mm x 89 mm 2x4 END VIEW Interlock Ribs 9662 10Ax3 8 10 mm Screw 10 32x7 16 11 mm Bolt 10 32 Square Nut 9653 Fasten Overlapped Ribs END VIEW END VIEW 2x4 38 mm x 89 mm 38 mm x 89 mm 2x4 38 mm x 89 mm 19 ...

Page 20: ...ne 1 Fasten top right end trim to the outer right roof panel rib using four 10Ax3 8 10 mm screws Do not fasten the bottom hole until the next step 2 Repeat procedure for the top left end trim on the outer left roof panel rib END VIEW 10Ax3 8 10 mm Screw Do not fasten until next step 9667 9668 STEP 2 STEP 1 20 ...

Page 21: ... panels overlapping top left and right end trim and fasten using six 10 screws 2 Cover seams where trims meet at the corners with top trim caps using four screws 9664 Top Front Trim one 9655 Top Trim Cap two 10Ax3 8 10 mm Screw 9655 9664 9655 Overlap STEP 1 10Ax3 8 10 mm Screw STEP 2 21 ...

Page 22: ...hor bracket as a guide Masonary Using a masonary bit drill holes to fit masonary fasten ers not provided Attach bottom flanges of anchor bracket to slab or footing using instructions packed with masonary fasteners Deck Using a wood bit drill holes to fit wood fasteners not provided Attach bottom flanges of anchor bracket to deck using instructions packed with wood fasteners Level Facia Anchor Brac...

Page 23: ...trim where gutter meets trim Remove gutter system and notch using tin snips top L R end trim so gutter fits flush along front of unit 3 Evenly space out five hidden hang ers in gutter making sure one is in the outlet Attach gutter assembly to front facia front roof channel using five 1 1 2 38 mm bolts and nuts through hidden hangers Replace top front trim 4 Assemble the downspout on the ground 5 H...

Page 24: ...ee of moisture oils dirt or grime and then apply an even film of high quality touch up paint SOME FACTS ABOUT RUST Rusting is a natural oxidizing process that occurs when bare metal is exposed to moisture Problem areas include screw holes unfinished edges or where scrapes and nicks occur in the protective coating through normal assembly handling and use Identifying these natural rusting problem ar...

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