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Page 4 of 12 

PM20X-X-X-BXX (en)

PARTS AND SERVICE KITS

Refer to the part views and descriptions as provided on page 

5 through 8 for parts identification and Service Kit informa-

tion.

 

y

Certain ARO “Smart Parts” are indicated which should be 

available for fast repair and reduction of down time.

 

y

Service kits are divided to service two separate dia-

phragm pump functions: 1. AIR SECTION, 2. FLUID SEC-

TION. The FLUID SECTION is divided further to match 

typical part MATERIAL OPTIONS.

MAINTENANCE

 

y

Provide a clean work surface to protect sensitive internal 

moving parts from contamination from dirt and foreign-

matter during service disassembly and reassembly.

 

y

Keep good records of service activity and include pump 

in preventive maintenance program.

 

y

Before disassembling, empty captured material in the 

outlet manifold by turning the pump upside down to 

drain material from the pump.

FLUID SECTION DISASSEMBLY

1. 

Remove (61) outlet manifold, (60) inlet manifold.

2. 

Remove (22) balls, (19) “O” rings (where applicable) and 

(21) seats.

3. 

Remove (15) fluid caps.

NOTE:

 Only PTFE diaphragm models use a primary dia-

phragm (7) and a backup diaphragm (8). Refer to the auxilia-

ry view in the Fluid Section illustration.

4. 

Remove the (6) diaphragm washer, (7) or (7 / 8) dia-

phragms, and (5) backup washer.

NOTE

: Do not scratch or mar the surface of (1) diaphragm 

rod.

FLUID SECTION REASSEMBLY

 

y

Reassemble in reverse order. Refer to the torque require-

ments on page 6.

 

y

 Clean and inspect all parts. Replace worn or damaged 

parts with new parts as required.

 

y

 Lubricate (1) diaphragm rod and (144) “U” cup with Lu-

briplat

 FML-2 grease (94276 grease packet is included in 

service kit).

 

y

 For models with PTFE diaphragms: Item(8) Santoprene 

diaphragm is installed with the side marked “AIR SIDE” to-

wards the pump center body. Install the PTFE diaphragm 

(7) with the side marked “FLUID SIDE” towards the (15) 

fluid cap.

 

y

 Re-check torque settings after pump has been re-started 

and run a while.

GENERAL DESCRIPTION

The ARO diaphragm pump offers high volume delivery even 

at low air pressure and a broad range of material compat-

ibility options available. Refer to the model and option chart. 

ARO pumps feature stall resistant design, modular air motor 

/ fluid sections.

Air operated double diaphragm pumps utilize a pressure 

differential in the air chambers to alternately create suction 

and positive fluid pressure in the fluid chambers, ball checks 

ensure a positive flow of fluid.

Pump cycling will begin as air pressure is applied and it will 

continue to pump and keep up with the demand. It will build 

and maintain line pressure and will stop cycling once maxi-

mum line pressure is reached (dispensing device closed) and 

will resume pumping as needed.

AIR AND LUBE REQUIREMENTS

WARNING

 EXCESSIVE AIR PRESSURE. Can cause pump

damage, personal injury or property damage.

 

y

A filter capable of filtering out particles larger than 50 

microns should be used on the air supply. There is no lu-

brication required other than the “O” ring lubricant which 

is applied during assembly or repair.

 

y

If lubricated air is present, make sure that it is compatible 

with the Nitrile “O” rings in the air motor section of the 

pump.

OPERATING INSTRUCTIONS

 

y

Always flush the pump with a solvent compatible with 

the material being pumped if the material being pumped 

is subject to “setting up” when not in use for a period of 

time.

 

y

Disconnect the air supply from the pump if it is to be in-

active for a few hours.

 

y

The outlet material volume is governed not only by the 

air supply but also by the material supply available at the 

inlet. The material supply tubing should not be too small 

or restrictive. Be sure not to use hose which might col-

lapse.

 

y

When the diaphragm pump is used in a forced-feed 

(flooded inlet) situation it is recommended that a “Check 

Valve” be installed at the air inlet.

 

y

Secure the diaphragm pump legs to a suitable surface to 

ensure against damage by vibration.

y

 Loctite® and 242® are registered trademarks of Henkel Loctite Corporation 

y

 ARO® is a registered trademark of Ingersoll-Rand Company 

y

y

 Santoprene® is a registered trademark of ExxonMobil 

y

 Lubriplate® is a registered trademark of Lubriplate Lubricants Company 

y

Summary of Contents for PM20 Series

Page 1: ...r Air Valve Assembly see page 8 PUMP DATA Models see Model Description Chart for XXX Pump Type Metallic Air Operated Diaphragm Pump Material see Model Description Chart Weight PM20A CSS XXX BXX 142 8 lbs 64 8 kgs PM20S CSS XXX BXX 171 7 lbs 77 9 kgs Maximum Air Inlet Pressure 120 psig 8 3 bar Maximum Material Inlet Pressure 10 psig 0 69 bar Maximum Outlet Pressure 120 psig 8 3 bar Maximum Flow Rat...

Page 2: ...ions may not be recommended Consult a representative or the factory if you have questions concerning availability G End of Stroke ATEX IECEx NEC CEC F End of Stroke feedback E End of Stroke feedback Leak Detection R End of Stroke NEC H End of Stroke Leak Detection ATEX IECEx NEC CEC L Leak Detection M Leak Detection ATEX IECEx NEC CEC E Solenoid 12 VDC NEC CEC F Solenoid 24 VDC NEC CEC J Solenoid ...

Page 3: ...uirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE y Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions WARNING EXPLOSION HAZARD Models containing alu minum wetted parts cannot be used with 1 1 1 trichlo roethane methylene chloride or other halogenated hydrocarbon solvents whic...

Page 4: ...fers high volume delivery even at low air pressure and a broad range of material compat ibility options available Refer to the model and option chart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers ball che...

Page 5: ... XM 94329 M 2 MSP Y328 237 4 T XXT 637309 XXT 637309 XT 94355 T 2 T 94330 A 2 SP Y328 237 4 T CENTER SECTION PART OPTIONS PM20X CSS XXX BXX ALUMINUM Stainless Steel PM20A CSS XXX BXX PM20S CSS XXX BXX Item Description size Qty Part No Mtl Part No Mtl 5 BackupWasher 2 96503 A 94357 2 SS 68 Air Cap 1 94715 1 A 94349 1 SS 69 Air Cap 1 94715 2 A 94349 2 SS 175 O Ring 3 32 x 1 OD 2 Y325 117 B 3 32 x 1 ...

Page 6: ...m grease Apply Lubriplate FML 2 grease to all O rings U cups and mating parts Used with PM20X CSS SXX BXX models only Apply Loctite 242 to threads at assembly Apply PTFE tape to threads at assembly Apply anti seize compound to threads COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR Santoprene Tan Tan Santoprene Green N A Backup PTFE White White 8 6 4 1 2 3 5 7 Torque Sequence 74 29 14 Diaphragm scr...

Page 7: ...5 valve housing 3 Install 137 and 242 O rings on 136 plug and assemble plug to 135 valve housing securing with 105 screws AIR MOTOR PARTS LIST Item Description size Qty Part No Mtl Item Description size Qty Part No Mtl 74 Plug 2 Y17 51 S SS 101 Center Body PM20A X X BXX 1 97031 A PM20S X X BXX 1 97040 SS 103 Bushing 1 97394 D 105 Screw M6 x 1 6g x 20 mm 4 95887 SS 111 Spool 1 95651 D 118 Actuator ...

Page 8: ...ATION SEALANTS NOTE DONOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC Apply Lubriplate FML 2 grease to O rings U Cups and mating parts Apply Loctite 271 to threads at assembly 136 137 139 111 138 135 133 134 101 103 174 121 126 118 173 169 172 171 170 167 173 121 174 118 166 132 243 244 199 141 140 240 200 241 128 176 MAJOR VALVE A replacement Major Valve Service Assembly is available separatel...

Page 9: ...should be sized at least as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be a non collapsing type capable of pulling a high vacuum y Check all joints on the inlet manifolds and suction con nections These must be air tight y Inspect the pump for solid objects logged in the dia phragmchamber or the seat area INLET OUTLET E...

Page 10: ...Page 10 of 12 PM20X X X BXX en ...

Page 11: ...PM20X X X BXX en Page 11 of 12 ...

Page 12: ...Page 12 of 12 PM20X X X BXX en PN 97999 1114 ...

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