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507838-01

Issue 1813

Page 4 of 19

Improper installation, adjustment, alteration, service 

or maintenance can cause property damage, personal 

injury or loss of life. Installation and service must be 

performed by a licensed professional HVAC installer or 

equivalent, service agency, or the gas supplier.

 WARNING

The Clean Air Act of 1990 bans the intentional venting 

of refrigerant (CFCs, HCFCs and HFCs) as of July 

1, 1992. Approved methods of recovery, recycling or 

reclaiming must be followed. Fines and/or incarceration 

may be levied for noncompliance.

 IMPORTANT

As with any mechanical equipment, contact with sharp 

sheet metal edges can result in personal injury. Take 

care while handling this equipment and wear gloves 

and protective clothing.

 CAUTION

General Information

The BCE7E series air handler with all-aluminum coil is 

designed for installation with optional field-installed electric 

heat and a matching HFC-410A outdoor unit.

This instruction is intended as a general guide and does 

not supersede local or national codes in any way. Consult 

authorities having jurisdiction before installation.

Shipping and Packing List

Package 1 of 1 contains:

1 – Assembled air handler unit
1 – Horizontal drip shield (BCE7E-060 only)
1 – Pipe nipple (Sch 80, 3/4” I.D. x 5”)
1 – Warranty card

NOTE: For  downflow  applications,  order  kit  number 

83M57.

Check the air handler for shipping damage; if found, 

immediately contact the last carrier.

Requirements

This unit must be matched with an indoor coil as 

specified  in  the  product  specification  sheets.  Coils 

previously charged with HCFC-22 must be flushed.

 IMPORTANT

In addition to conforming to manufacturer’s installation 

instructions and local municipal building codes, installation 

of air handler units (with or without optional electric heat), 

shall conform with the following National Fire Protection 

Association (NFPA) standards:
•  NFPA No. 90A - Standard for Installation of Air 

Conditioning and Ventilation Systems

•  NFPA No. 90B - Standard for Installation of Residence 

Type Warm Air Heating and Air Conditioning Systems

This unit is approved for installation clearance to 

combustible material as stated on the unit rating plate. 

Accessibility and service clearances must take precedence 

over combustible material clearances.

Installing the Unit

These  units  are  factory-configured  for  upflow  and 

horizontal right-hand discharge installation. For downflow 

or horizontal left-hand discharge, certain field modifications 

are required.

Disassemble/Reassemble Air Handler Units

The air handler units consists of two factory-assembled 

sections. It may be necessary to disassemble the sections 

when positioning the unit for installation.

To disassemble:
1.  Remove access panels.
2.  Remove both blower and coil assemblies. This will 

lighten the cabinet for lifting.

3.  Remove one screw from the left and right posts inside 

the unit. Remove one screw from each side on the 

back of the unit. Unit sections will now separate.

To reassemble:

1.  Align cabinet sections together.

2.  Reinstall screws.
3.  Replace blower and coil assemblies.
4.  Replace access panel.

Summary of Contents for BCE7E Series

Page 1: ...Static Pressure 9 Adjusting Blower Speed 10 Blower Data 11 Making Electrical Connections 13 Homeowner Maintenance 16 Professional Maintenance 16 Repairing or Replacing Cabinet Insulation 16 Check out...

Page 2: ...SUCTION LINE SUPPLY AIR OPENING RETURN AIR FILTER LOW VOLTAGE INLETS TOP AND RIGHT SIDE RETURN AIR TOP VIEW FRONT VIEW SIDE VIEW BLOWER PIPING PLATE DETAIL FOR UP FLOW AND DOWN FLOW POSITIONS A C B 11...

Page 3: ...S TOP AND RIGHT SIDE 5 3 8 137 4 3 8 111 LIQUID LINE SUCTION LINE Supply Air Opening FILTER LOW VOLTAGE INLETS TOP AND LEFT SIDE END VIEW BLOWER B C D Coil 3 4 19 3 4 19 3 4 19 Return Air Opening F E...

Page 4: ...his unit must be matched with an indoor coil as specified in the product specification sheets Coils previously charged with HCFC 22 must be flushed IMPORTANT In addition to conforming to manufacturer...

Page 5: ...remove access panels and the horizontal drip shield 060 model and the corrugated padding between the blower and coil assembly Discard the corrugated padding 2 Install the horizontal shield on the fro...

Page 6: ...that may plug up the drain opening IMPORTANT 4 Rotate drain pan 180 front to back and install it on the opposite side of the coil 5 Remove screws from top cap Remove horizontal drip shield screw locat...

Page 7: ...ctions To prevent the build up of high levels of nitrogen when purging it must be done in a well ventilated area Purge low pressure nitrogen 1 to 2 psig through the refrigerant piping during brazing T...

Page 8: ...SPACE OVERFLOW DRAIN LINE ALWAYS RUN AN OVERFLOW DRAIN LINE IF NOT POSSIBLE TO ROUTE OVERFLOW DRAIN LINE INSTALL LOW VOLTAGE OVERFLOW SWITCH KIT WIRE KIT TO SHUT DOWN COMPRESSOR PER INSTRUCTIONS NO YE...

Page 9: ...y side of the system On ducted systems connect the other end of manometer to the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere LE...

Page 10: ...ed to approximately 400 CFM per ton To change blower motor speed tap remove the speed tap from Y2 on the terminal strip and insert the desired speed tap Use the Blower Data tables for the desired CFM...

Page 11: ...cfm watts cfm watts 10 767 78 753 75 826 88 957 131 1095 189 20 662 68 648 66 791 100 937 142 1063 199 30 615 76 612 77 750 108 895 149 1040 211 40 561 83 539 83 711 116 861 160 1010 226 50 522 87 50...

Page 12: ...328 336 1573 473 70 838 204 1022 267 1294 358 1303 351 1541 485 80 815 218 1003 375 1238 375 1228 373 1494 515 BCE7E 048 Blower Performance External Static Pressure in w g Air Volume and Motor Watts T...

Page 13: ...terminal strip in the control section The speed can be increased by swapping wires as shown in Figure 11 Wiring Connections 1 Install line voltage power supply to unit from a properly installed circui...

Page 14: ...507838 01 Issue 1813 Page 14 of 19 Figure 11 Typical System Wiring Diagram...

Page 15: ...507838 01 Issue 1813 Page 15 of 19 Figure 12 Typical System Wiring Diagram 460V Single and Three Phase Units 036 048 and 060 only...

Page 16: ...to provide a barrier between outside air conditions surrounding ambient temperature and humidity and the varying conditions inside the unit If the insulation barrier is damaged wet ripped torn or sepa...

Page 17: ...a good location Are all access panels in place and secure Check Blower Operation Set thermostat to FAN ON The indoor blower should come on Check Cooling Operation Set thermostat to force a call for c...

Page 18: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Page 19: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

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