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507838-01

Issue 1813

Page 16 of 19

Homeowner Maintenance

Do not operate system without a filter. A filter is required 

to protect the coil, blower, and internal parts from 

excessive dirt and dust. The filter is placed in the return 

duct by the installer.

 IMPORTANT

• 

Inspect air filters at least once a month and replace or 

clean as required. Dirty filters are the most common 

cause of inadequate heating or cooling performance.

• 

Replace  disposable  filters.  Cleanable  filters  can  be 

cleaned by soaking in mild detergent and rinsing with 

cold water.

• 

Install  new/clean  filters  with  the  arrows  on  the  side 

pointing in the direction of air flow. Do not replace a 

cleanable (high velocity) filter with a disposable (low 

velocity)  filter  unless  return  air  system  is  properly 

sized for it.

•  If water should start coming from the secondary drain 

line, a problem exists which should be investigated 

and corrected. Contact a qualified service technician.

Professional Maintenance

Failure to follow instructions will cause damage to the 

unit.
This unit is equipped with an aluminum coil. Aluminum 

coils may be damaged by exposure to solutions with 

a pH below 5 or above 9. The aluminum coil should 

be cleaned using potable water at a moderate pressure 

(less than 50psi). If the coil cannot be cleaned using 

water alone, it is recommended to use a coil cleaner 

with a pH in the range of 5 to 9. The coil must be rinsed 

thoroughly after cleaning.
In coastal areas, the coil should be cleaned with potable 

water several times per year to avoid corrosive buildup 

(salt).

NOTICE

Repairing or Replacing Cabinet Insulation

DAMAGED INSULATION MUST BE REPAIRED OR 

REPLACED

 before the unit is put back into operation. 

Insulation loses its insulating value when wet, damaged, 

separated or torn.

 IMPORTANT

Matte- or foil-faced insulation is installed in indoor equipment 

to provide a barrier between outside air conditions 

(surrounding ambient temperature and humidity) and the 

varying conditions inside the unit. If the insulation barrier is 

damaged (wet, ripped, torn or separated from the cabinet 

walls), the surrounding ambient air will affect the inside 

surface temperature of the cabinet. The temperature/ 

humidity difference between the inside and outside of the 

cabinet can cause condensation on the inside or outside 

of the cabinet which leads to sheet metal corrosion and 

subsequently, component failure.

Repairing Damaged Insulation

Areas of condensation on the cabinet surface are an 

indication that the insulation is in need of repair.

If the insulation in need of repair is otherwise in good 

condition, the insulation should be cut in an X pattern, 

peeled open, glued with an appropriate all-purpose glue 

and placed back against the cabinet surface, being careful 

to not overly compress the insulation so the insulation can 

retain its original thickness. If such repair is not possible, 

replace the insulation. If using foil-faced insulation, any 

cut, tear, or separations in the insulation surface must be 

taped with a similar foil-faced tape.

Electric Shock Hazard.

Can cause injury or death.
Foil-faced insulation has conductive 

characteristics similar to metal. Be sure 

there are no electrical connections within 

1/2ʺ  of  the  insulation.  If  the  foil-faced 

insulation comes in contact with electrical 

voltage, the foil could provide a path for 

current to pass through to the outer metal 

cabinet. While the current produced may 

not be enough to trip existing electrical 

safety devices (e.g., fuses or circuit 

breakers), the current can be enough 

to cause an electrical shock hazard that 

could cause personal injury or death.

 IMPORTANT

1. CUT INSULATION IN X PATTERN

2. APPLY GLUE

3. PRESS GLUED TABS AGAINST CABINET

GLUE - Make sure there is

full coverage of glue on the

metal or insulation so there

are no areas where air

pockets may form which

can lead to sweating.

Figure 13. Repairing Insulation

Summary of Contents for BCE7E Series

Page 1: ...Static Pressure 9 Adjusting Blower Speed 10 Blower Data 11 Making Electrical Connections 13 Homeowner Maintenance 16 Professional Maintenance 16 Repairing or Replacing Cabinet Insulation 16 Check out...

Page 2: ...SUCTION LINE SUPPLY AIR OPENING RETURN AIR FILTER LOW VOLTAGE INLETS TOP AND RIGHT SIDE RETURN AIR TOP VIEW FRONT VIEW SIDE VIEW BLOWER PIPING PLATE DETAIL FOR UP FLOW AND DOWN FLOW POSITIONS A C B 11...

Page 3: ...S TOP AND RIGHT SIDE 5 3 8 137 4 3 8 111 LIQUID LINE SUCTION LINE Supply Air Opening FILTER LOW VOLTAGE INLETS TOP AND LEFT SIDE END VIEW BLOWER B C D Coil 3 4 19 3 4 19 3 4 19 Return Air Opening F E...

Page 4: ...his unit must be matched with an indoor coil as specified in the product specification sheets Coils previously charged with HCFC 22 must be flushed IMPORTANT In addition to conforming to manufacturer...

Page 5: ...remove access panels and the horizontal drip shield 060 model and the corrugated padding between the blower and coil assembly Discard the corrugated padding 2 Install the horizontal shield on the fro...

Page 6: ...that may plug up the drain opening IMPORTANT 4 Rotate drain pan 180 front to back and install it on the opposite side of the coil 5 Remove screws from top cap Remove horizontal drip shield screw locat...

Page 7: ...ctions To prevent the build up of high levels of nitrogen when purging it must be done in a well ventilated area Purge low pressure nitrogen 1 to 2 psig through the refrigerant piping during brazing T...

Page 8: ...SPACE OVERFLOW DRAIN LINE ALWAYS RUN AN OVERFLOW DRAIN LINE IF NOT POSSIBLE TO ROUTE OVERFLOW DRAIN LINE INSTALL LOW VOLTAGE OVERFLOW SWITCH KIT WIRE KIT TO SHUT DOWN COMPRESSOR PER INSTRUCTIONS NO YE...

Page 9: ...y side of the system On ducted systems connect the other end of manometer to the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere LE...

Page 10: ...ed to approximately 400 CFM per ton To change blower motor speed tap remove the speed tap from Y2 on the terminal strip and insert the desired speed tap Use the Blower Data tables for the desired CFM...

Page 11: ...cfm watts cfm watts 10 767 78 753 75 826 88 957 131 1095 189 20 662 68 648 66 791 100 937 142 1063 199 30 615 76 612 77 750 108 895 149 1040 211 40 561 83 539 83 711 116 861 160 1010 226 50 522 87 50...

Page 12: ...328 336 1573 473 70 838 204 1022 267 1294 358 1303 351 1541 485 80 815 218 1003 375 1238 375 1228 373 1494 515 BCE7E 048 Blower Performance External Static Pressure in w g Air Volume and Motor Watts T...

Page 13: ...terminal strip in the control section The speed can be increased by swapping wires as shown in Figure 11 Wiring Connections 1 Install line voltage power supply to unit from a properly installed circui...

Page 14: ...507838 01 Issue 1813 Page 14 of 19 Figure 11 Typical System Wiring Diagram...

Page 15: ...507838 01 Issue 1813 Page 15 of 19 Figure 12 Typical System Wiring Diagram 460V Single and Three Phase Units 036 048 and 060 only...

Page 16: ...to provide a barrier between outside air conditions surrounding ambient temperature and humidity and the varying conditions inside the unit If the insulation barrier is damaged wet ripped torn or sepa...

Page 17: ...a good location Are all access panels in place and secure Check Blower Operation Set thermostat to FAN ON The indoor blower should come on Check Cooling Operation Set thermostat to force a call for c...

Page 18: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Page 19: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

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