6050
Dublin
Boulevard,
Dublin,
Ca.
94568
‐
Technical
assistance:
925.479.6379
‐
www.arlenness.com
RAD
III
HANDLEBAR
CONTROLS
For
96
‐
up
Harley
Davidson
models
Thank
you
for
purchasing
this
Arlen
Ness
product.
We
believe
that
our
products
are
the
very
best
available
and
are
engineered
to
provide
a
lifetime
of
use.
Basic
hand
tools
and
a
service
manual
for
your
year
and
model
motorcycle
are
all
you
need
to
com
‐
plete
this
installation.
Parts:
1
‐
Brake
master
cylinder
assembly
1
‐
Clutch
perch
assembly
1
‐
Switch
housing
set
1
‐
lower
left
switch
housing
(for
audio
only
08
‐
748
kit
only)
1
‐
Hardware
kit
1
‐
Instructions
1.
Disconnect
negative
battery
cable.
Confirm
the
bike
has
no
power.
2.
Remove
OEM
mirrors
and
turn
signals
from
clutch
perch
and
brake
master
cylinder.
(if
so
equipped)
3.
Start
with
the
throttle
side:
(All
models
except
08
‐
up
touring)
Slack
throttle
cable
all
the
way.
Remove
upper
and
lower
switch
housing
screws.
Lift
the
upper
switch
housing
up
and
rotate
it
forward
to
gain
access
to
the
throttle
cable
ends.
Remove
the
cable
ends
from
the
grip
and
remove
grip.
(08
‐
up
touring)
Remove
upper
and
lower
switch
housing
screws.
Lift
the
upper
switch
housing
up
and
rotate
it
for
‐
ward,
push
the
lower
housing
down
and
carefully
remove
grip.
IMPORTANT
NOTE:
During
the
next
step
it’s
important
not
to
get
brake
fluid
on
any
painted
surfaces.
It
will
dam
‐
age
paint!
If
you
get
brake
fluid
on
the
paint
wash
it
off
immediately.
4.
Break
banjo
bolt
loose
at
the
master
cylinder
then
snug
it
back
down
so
it
does
not
leak.
Remove
master
cylinder
from
handle
bar
and
remove
brake
line.
Secure
brake
line
pointing
straight
up
so
it
does
not
drip.
5.
(All
models
except
08
‐
up
touring)
Remove
throttle
cables
from
lower
switch
housing.
6.
NOTE:
During
this
step
pay
close
attention
to
how
the
wires
are
routed,
how
the
wires
are
secured
and
basically
how
everything
fits
inside
of
the
housings
before
disassembly.
This
will
help
during
reassembly.
Remove
OEM
switches
and
buttons
from
OEM
switch
housings
then
install
them
into
the
RAD
III
housings
in
reverse
order
of
re
‐
moval.
7.
(All
models
except
08
‐
up
touring)
After
all
the
switches
and
buttons
are
installed
into
new
switch
housings
install
throttle
cables
into
lower
switch
housing.
Install
the
throttle
grip
then
attach
cables
to
it.
(08
‐
up
touring)
After
all
the
switches
and
buttons
are
installed
into
new
switch
housings
install
the
throttle
grip.
8.
Position
switch
housings
around
grip
and
start
screws
but
do
not
tighten.
NOTE:
Be
sure
not
to
pinch
any
wires.
9.
Attach
brake
line
to
new
master
cylinder
using
new
banjo
bolt
and
seal
washers
(provided).
Snug
for
now.
Attach
new
master
cylinder
to
handlebars
making
sure
to
engage
tab
on
lower
switch
housing
in
groove
in
master
cylin
‐
der.
Rotate
control
to
desired
position
then
starting
with
top,
torque
bolts
to
6
‐
7
ft.lbs.