04955830
A
•
2
/1
7
ENGLISH
E10
Service Guide
Models
926062 – Power Brush 36
(SN 000101
-
1
,999
)
926330 – Power Brush 36 CE
(SN
000101
49
Power Brush
Power Brush 36
Page 1: ...04955830A 2 17 ENGLISH E10 Service Guide Models 926062 Power Brush 36 SN 000101 1 999 926330 Power Brush 36 CE SN 000101 49 999 Power Brush Power Brush 36 ...
Page 2: ...SE REPLACEMENT 19 Remove Gearcase Assembly 19 Install Gearcase Assembly 19 GEARCASE SERVICE 20 Change Gearcase Oil 20 U JOINT ASSEMBLY REPLACEMENT 20 Remove U Joint Assembly 20 Install U Joint Assembly 22 REPLACE U JOINT ASSEMBLY SUPPORT BEARINGS 24 Remove Support Bearings 24 Install Bearings 24 CASTER WHEEL REPLACEMENT 24 Remove Caster Wheel 24 Install Caster Wheel 25 ENGINE REPLACEMENT 25 Remove...
Page 3: ...arts damages the unit The Ariens warranty applies solely to defects in Ariens materials and or factory workmanship Ariens disclaims liability for any claims or damages whether warranty property damage personal injury or death arising from using unauthorized replacement parts Before operating or servicing the unit carefully and completely read the Operator s Manual and engine manual provided with t...
Page 4: ...atures of this unit If you loan rent or sell this product to others provide them with all manuals If you have any questions please call our customer support line at 920 756 4688 or contact us at www ariens com Do not use this equipment if after reading the Operator s Manual and the on board decals you have any questions about the safe use of this product SAFETY ALERT SYMBOL SIGNAL WORDS The safety...
Page 5: ...r damaged by thrown objects Keep people away from unit while operating Keep children out of work area and under watchful care of a responsible adult Stop engine remove key and read manual before making any repairs or adjustments 1 2 07800330 07800331 Figure 1 3 2 1 4 5 Read Operator s Manual Wear appropriate hearing and eye protection Wear a dust particle mask while operating in dusty conditions 2...
Page 6: ...are it is highly flammable Use an approved fuel container NEVER add fuel to a running engine or hot engine Fill fuel tank outdoors with extreme care NEVER fill fuel tank indoors NEVER fill containers inside a vehicle or on a truck or trailer bed with a plastic liner ALWAYS place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truc...
Page 7: ...f used must be maintained in effective working order by operator NEVER operate the unit without good visibility or light ALWAYS be sure of your footing and keep a firm hold on the handles Walk NEVER run NEVER operate unit after or during the use of medication drugs or alcohol Safe operation requires complete and unimpaired attention at all times NEVER allow anyone to operate this unit when their a...
Page 8: ...opriately sized dispensing spout No smoking no sparks no flames ALWAYS allow engine to cool before servicing NEVER fill fuel tank when engine is running or hot from operation NEVER fill or drain fuel tank indoors Replace fuel cap securely and clean up spilled fuel NEVER fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner ALWAYS place containers on the ground awa...
Page 9: ...switch to OFF position and wait for all moving parts to stop and for hot parts to cool 3 Disconnect spark plug wire from engine 4 Remove tapping screw securing left side of belt cover to frame 5 Loosen but DO NOT remove tapping screw securing right side of belt cover to frame and remove belt cover See Figure 3 6 Remove hardware retaining belt finger to engine and remove belt finger 7 Remove attach...
Page 10: ... onto engine sheave NOTICE To assist belt reinstallation slowly pull recoil starter handle while guiding belts into engine sheave 4 Reinstall belt finger and secure with two flat steel washers two locking washers and two hex bolts 5 Torque hardware installed in step 2 to 36 6 47 5 N m 27 35 lb ft 6 Check belt finger clearance Engage attachment clutch lever and traction clutch lever and make sure b...
Page 11: ...e hardware securing bottom cover to frame and remove cover See Figure 9 Install Bottom Cover 1 Reinstall bottom cover and secure with two tapping screws and four hex bolts 2 Return unit to operating position and support handlebars Make sure unit is secure and will not tip 3 Reinstall brush attachment to frame See Install Brush to Frame on page 8 WARNING AVOID INJURY Before rotating unit forward dr...
Page 12: ...all Brush to Frame on page 8 3 Adjust attachment clutch Refer to Operator s Manual for adjustment procedure NOTICE Check all adjustments after first use TRACTION DRIVE BELT REPLACEMENT Remove Traction Drive Belt NOTICE Save all hardware for reinstallation 1 Turn engine switch to OFF position and wait for all moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from engine 3 ...
Page 13: ...gate assembly into upright position and reinstall stop bolt 3 Reinstall traction idler spring onto traction idler arm 4 Reinstall brush See Install Brush to Frame on page 8 5 Adjust traction drive clutch Refer to Operator s Manual for adjustment procedure 6 Reconnect spark plug wire IMPORTANT Check all adjustments after first use Figure 12 Figure 13 1 Engine Sheave 2 Traction Drive Pulley 3 Stop B...
Page 14: ...emove hairpin securing adjustment pivot pin to speed selector arm and remove adjustment pivot pin See Figure 15 7 Remove two spring clips from hex shaft 8 Remove hardware securing bearing flange to frame and remove bearing flange See Figure 16 9 Remove hex shaft from friction disc and remove friction disc from shift fork NOTICE Lower flat steel washer on friction disc drive carrier will fall from ...
Page 15: ...ion gear and into bearing IMPORTANT Make sure pinion gear aligns with chain See Figure 19 4 Reinstall spring clips into hex shaft 5 Reinstall bearing flange to hex shaft end and secure to frame with three tapping screws 6 Reinstall bottom cover and secure with two tapping screws and four hex bolts 7 Reinstall wheels and secure with snap clips 8 Rotate tractor to operating position support handleba...
Page 16: ...on a support such as wood blocks so wheels are off the ground Make sure unit is secure and will not tip 5 Remove snap clip from axle ends and remove wheels See Figure 21 6 Disconnect traction drive clutch cable and return spring from swing gate NOTICE To gain more cable slack traction drive clutch cable may need to be removed from traction clutch lever See Figure 78 7 Remove three hairpins and one...
Page 17: ...as removed from traction clutch lever reinstall cable to lever See Figure 78 4 Reinstall traction belt See Install Traction Drive Belt on page 11 5 Reinstall brush attachment See Install Brush to Frame on page 8 6 Adjust traction drive clutch Refer to Operator s Manual for adjustment procedure 7 Reconnect spark plug wire IMPORTANT Check all adjustments after first use WARNING AVOID INJURY Wear thi...
Page 18: ...o frame with three tapping screws BRUSH REPLACEMENT Remove Brushes NOTICE Save all hardware for reinstallation 1 Turn engine switch to OFF position and wait for all moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from engine 3 Remove hardware securing brush shield to frame and remove shield See Figure 27 See Figure 28 4 Remove hardware securing brush core to center shaf...
Page 19: ...ay from brush assembly and slowly lower tractor so it rests on attachment frame See Figure 31 8 Loosen set screws on center shaft bearings and remove bearings from shaft ends 9 Remove brush core from center shaft See Figure 32 10 Position brush core vertical remove hardware retaining end plate and remove end plate See Figure 33 Figure 29 Figure 30 Figure 31 1 Bearing 2 Set Screw 1 2 Figure 32 ...
Page 20: ...en load is applied to brushes during installation 2 Align end plate with brush core and secure to brush core with three hex bolts 3 Reinstall bearing onto center shaft end but DO NOT tighten set screws 4 Position brush assembly horizontal 5 Apply a light amount of anti seize to gear shaft splines See Figure 36 Figure 33 Figure 34 1 Brush Core Tube 2 Alignment Pin 1 2 Figure 35 1 End Plate 2 Brush ...
Page 21: ...reinstall four hex bolts through holes Secure with four locking nuts See Figure 28 10 Reinstall brush shield and secure with four hex bolts and four flat steel washers 11 Reconnect spark plug wire GEARCASE REPLACEMENT Remove Gearcase Assembly NOTICE Save all hardware for reinstallation 1 Remove both brush cores from center shaft See steps 1 9 of Remove Brushes on page 16 See Figure 39 Install Gear...
Page 22: ... Service Parts on page 37 and reinstall drain fill plug 4 Reinstall gearcase See Install Gearcase Assembly on page 19 U JOINT ASSEMBLY REPLACEMENT Remove U Joint Assembly NOTICE Save all hardware for reinstallation 1 Turn engine switch to OFF position and wait for all moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from engine 3 Remove brush See Separate Brush From Fram...
Page 23: ... See Figure 45 8 Remove attachment frame from brush assembly and rotate frame onto mounting bracket See Figure 46 See Figure 47 9 Loosen bearing set screws 10 Loosen but DO NOT remove hardware retaining support bearings to mounting bracket 11 Remove U joint assembly See Figure 48 Figure 44 Figure 45 Figure 46 Figure 47 1 Set Screw 1 Figure 48 ...
Page 24: ...U joint assembly Secure with one locking washer and one hex bolt Torque to 18 16 5 N m 5 8 12 2 lb ft See Figure 51 4 Rotate brush frame back to service position 5 Pull U joint assembly up hold assembly and tighten bearing set screws 6 Tighten hardware retaining bearings 7 Rotate brush frame back to operating position IMPORTANT Attachment pulley hub MUST be tight against bearing See Figure 52 Figu...
Page 25: ...re each bearing to frame with two round head square neck bolts and two locking nuts See Figure 54 10 Tighten bearing set screws See Figure 47 11 Align holes in brush core with center shaft holes and reinstall four hex bolts through holes Secure with locking nuts See Figure 44 12 Reinstall brush shield and secure with four hex bolts and four flat steel washers See Figure 55 13 Reinstall brush attac...
Page 26: ...are neck bolts and four locking nuts but DO NOT tighten 2 Reinstall U joint assembly See Install U Joint Assembly on page 22 CASTER WHEEL REPLACEMENT Remove Caster Wheel NOTICE Save all hardware for reinstallation NOTICE Only replace one caster wheel at a time 1 Turn engine switch to OFF position and wait for all moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from engi...
Page 27: ... top and secure with lynch pin ENGINE REPLACEMENT Remove Engine NOTICE Save all hardware for reinstallation 1 Turn engine switch to OFF position and wait for all moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from engine 3 Drain gasoline from fuel system and tank See Draining Fuel System on page 7 See Figure 60 4 Remove tapping screw securing left side of belt cover to...
Page 28: ...clamp onto screw through right rear engine mount 7 Secure engine mount rear with two locking washers and two locking nuts Torque to 10 3 15 3 N m 7 6 11 2 lb ft 8 Reinstall belt finger and secure with two flat steel washers two locking washers and two hex bolts as shown in Figure 3 9 Check belt finger clearance Engage attachment clutch lever and make sure belt finger located opposite belt idler is...
Page 29: ...re unit is secure and will not tip 5 Remove snap clips from axle ends and remove wheels See Figure 63 6 Remove E ring from right axle end 7 Hold differential gear in place and remove long axle from differential See Figure 64 NOTICE Two flat steel washers will become free when short axle is removed 8 Hold differential gear and remove short axle IMPORTANT Make sure two sleeve bushings remain inside ...
Page 30: ...dware for reinstallation 1 Turn engine switch to OFF position and wait for all moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from engine 3 Separate brush from frame and remove bottom cover See Separate Brush From Frame on page 7 and Bottom Cover Removal on page 9 4 Position support under frame so wheels are off the ground Make sure unit is secure and will not tip 5 Re...
Page 31: ...on gear and frame 5 Insert pinion shaft through pinion gear until it stops See Figure 69 6 Position spacer bushing against left side of frame and reinstall one spring clip into pinion shaft 7 Position flat steel washer against pinion gear and reinstall remaining spring clip into pinion shaft 8 Reinstall bottom cover to frame and secure with two tapping screws and four hex bolts 9 Reinstall wheels ...
Page 32: ... fuel tank and reconnect spark plug wire DUAL HANDLE INTERLOCK CAM REPLACEMENT Remove Interlock Cams NOTICE Save all hardware for reinstallation See Figure 70 1 Disconnect spring from interlock bracket 2 Remove two spring clips securing interlock cams to camshafts Figure 70 1 Spring Clip 2 Interlock Cam 3 Spring 4 Interlock Bracket 1 3 2 4 ...
Page 33: ...all interlock cam onto camshaft so flat edge is positioned downward Secure with spring clip See Figure 73 3 Position interlock cam inside interlock bracket and align with left camshaft 4 Insert camshaft through cam 5 Secure camshaft to clutch lever with one tapping screw See Figure 74 6 Rotate cam so flat edge is positioned upward and secure with spring clip 7 Reconnect spring to interlock bracket...
Page 34: ...ect wire harness from bulb 6 Turn bulb one eighth turn counterclockwise and remove from headlight housing See Figure 77 Install Bulb IMPORTANT DO NOT touch new bulb with bare hands wear gloves Body oil on a headlight bulb can increase bulb temperature and reduce life of the bulb 1 Install bulb into headlight housing and turn one eighth turn clockwise See Service Parts on page 37 2 Connect bulb to ...
Page 35: ...sh attachment See Separate Brush From Frame on page 7 4 Remove hardware retaining upper traction clutch cable to clutch lever and remove cable See Figure 78 See Figure 79 5 Disconnect lower traction drive cable from upper traction drive cable 6 Loosen but DO NOT remove shoulder bolt retaining cable pulley to cable pulley bracket 7 Remove belt cover See Figure 2 8 Remove lower traction clutch cable...
Page 36: ...nd will not tip 8 Reinstall brush attachment See Install Brush to Frame on page 8 9 Reinstall upper traction clutch cable to traction clutch lever Secure with one flat steel washer and hairpin See Figure 78 10 Adjust traction drive clutch Refer to Operator s Manual for adjustment procedure 11 Fill fuel tank and reconnect spark plug wire IMPORTANT Check all adjustments after first use WARNING AVOID...
Page 37: ...d four hex bolts Tighten hardware 5 Reinstall wheels and secure with snap clips 6 Rotate tractor to operating position support handlebars and reinstall brush attachment See Install Brush to Frame on page 8 7 Reconnect spark plug wire and fill fuel tank Remove Right Axle Bearing NOTICE Save all hardware for reinstallation 1 Turn engine switch to OFF position and wait for all moving parts to stop an...
Page 38: ...earing plate and bearing Secure with three locking nuts 3 Reinstall short axle until a small portion of axle is through frame 4 Reinstall two flat steel washers onto short axle See Figure 65 5 Align differential gear with pinion gear and short axle Reinstall axle into differential 6 Reinstall long axle into differential gear and reinstall E ring onto axle end 7 Reinstall bottom cover and secure wi...
Page 39: ...EN 37 SERVICE PARTS Description Part No Spark Plug 21547200 Brush Kit Set of 18 72602600 Attachment Drive Belt 07200601 Traction Drive Belt 07231000 15 Watt Halogen Bulb 04676800 Gearcase Oil 04966600 ...
Page 40: ...EN 38 SERVICE RECORD DATE SERVICE PERFORMED NOTES ...
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Page 42: ...655 West Ryan Street Brillion WI 54110 ariensstore com ariens custhelp com parts ariens com ...
