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Mercedes Benz GL (W488AC)

Customer Service Guide 

MMXIII © Copyright Aria Child Inc. 

Summary of Contents for Rollplay Mercedes Benz GL W488AC

Page 1: ...Mercedes Benz GL W488AC Customer Service Guide MMXIII Copyright Aria Child Inc...

Page 2: ...eck Wiring Condition 5 III Check Foot Pedal 12 IV Gearbox Replacement 14 V Door Replacement 17 VI Motor Control Board Replacement 19 VII Headlight Replacement 21 VIII Schematic diagram 22 IX Exploded...

Page 3: ...k and remove the seat Locate the battery harness unplug the connector and use a volt meter to check battery condition at battery side Step 1 Turn and unlock this plastic knob according to the icon Ste...

Page 4: ...ep 3 Voltage Reading 6 0 V 6 5 V Good condition 5 6 V 5 9 V Proceed to Recharge 5 5 V Battery to be recharged if after the stipulated recharging time voltage has not increased the Battery needs replac...

Page 5: ...There are four positions of connections to check A Motor Gearbox Remove seat per instructions above Point I locate the Gearbox harness underneath Check the gearbox connector white Disconnect by pressi...

Page 6: ...B Motor Control Board Remove seat as per instructions above Point I locate and access the Motor Control Board just next to the rechargeable battery There is a WHITE plug 4 pin on the motor control boa...

Page 7: ...e II Check Wiring Connection C Dashboard Remove the Steering Wheel and Dashboard to check the connection Step 1 Unscrew then pull up out to remove steering wheel Step 2 Next unscrew these two screws t...

Page 8: ...8 Customer Service Guide II Check Wiring Connection Step 3 Pull up out to remove the dashboard and windshield together as one unit Step 4 Check the 4 Pin plug...

Page 9: ...heck Wiring Connection D Shifter Follow steps above to remove the Dashboard then check the connection of Shifter and Main Power Switch as well Step 1 Unplug this connector Step 2 Unscrew these four sc...

Page 10: ...10 Customer Service Guide II Check Wiring Connection Step 3 Unscrew these four screws Step 4 Lift up the bottom plate to access the switch for Shifter Power...

Page 11: ...e Guide II Check Wiring Connection Shifter Step 5 Main Power Switch Step 6 Empty blade the one far away from shifter Red wire Orange wire Blue Pink Yellow Top Bottom Reverse above procedures to re ass...

Page 12: ...ce Guide III Check Foot Pedal Operation Follow below procedures to check the Foot Pedal connection Step 1 Turn over the vehicle and push on the smaller lip to loosen the pedal Empty front Step 2 Pink...

Page 13: ...13 Customer Service Guide III Check Foot Pedal Step 3 Slide the Foot Pedal into Chassis from right side Press it down in place...

Page 14: ...peration Follow below steps to inspect the gearbox or remove for replacement Use a flat head screwdriver to remove the hub cap Rear right passenger side wheel only Step 1 Step 2 Use the flat head scre...

Page 15: ...stomer Service Guide IV Gearbox Replacement Step 3 Slide the rear wheel off of axle Follow above Point IIB to access the Motor harness underneath the seat then unplug it before removing the gearbox St...

Page 16: ...Replacement Step 5 Slide the gearbox out from axle Step 6 Replace easily by sliding the new gearbox onto the axle Fit the gray cylinder through the hold and plug in the white connectors Reverse above...

Page 17: ...Door Replacement Operation Follow above Point IIC to remove the Dashboard first and replace the Car Door by below steps Step 1 Unscrew these two screws on hinge and release the whole door Step 2 Lift...

Page 18: ...18 Customer Service Guide V Door Replacement Easy steps to replace the whole Car Door Assembly completely Step 3 Reverse above procedures to re assemble the vehicle...

Page 19: ...I Motor Control Board Replacement Operation Follow above Point I to remove the seat first and replace the Motor Control Board MCB by below steps Unscrew these two washerscrews on MCB Step 1 Step 2 Unp...

Page 20: ...stomer Service Guide VI Motor Control Board Replacement Step 3 Easy to replace the whole MCB by simple steps Reverse above procedures to re assemble the vehicle No connection needed at that 2 Pin conn...

Page 21: ...to remove and replace the Headlight Turn over the vehicle to access and unscrew the headlight washerscrew Step 1 Use a flat head screwdriver to release the two latch locks Step 2 Then replace the Hea...

Page 22: ...22 Customer Service Guide VIII Wiring Schematic...

Page 23: ...23 Customer Service Guide IX Expanded View...

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