Valid for MY2020 Krypton Pro 302A
Revision 1.0 - 08.30.2019
KRYPTON PRO 302A
ASSEMBLY GUIDE
Page 1: ...Valid for MY2020 Krypton Pro 302A Revision 1 0 08 30 2019 KRYPTON PRO 302A ASSEMBLY GUIDE ...
Page 2: ... Shifting 17 8 Stem Assembly 21 9 Seat Post Collar Assembly 28 10 Seat Post Assembly 29 11 Chain Catcher 30 12 Fender bracket 31 13 Frameset Parts SKU and Description 32 Annex A Stem Swap Kits 35 Annex B Tips for Traveling with a Bike Box 36 For the warranty to be valid the bicycle must be fully assembled by an authorized Argon 18 dealer High end components particularly carbon parts need extra car...
Page 3: ... Park Tool Item DAG 2 7 Cables and Housing Cutter 8 Carbon Fiber Assembly Paste 9 Threadlocker Loctite 242 10 Torque Wrench First Aid Kit Essential parts to always have on hand IN CASE OF EMERGENCY THIS MIGHT SAVE YOUR RIDE 1 Spare rear derailleur hanger 2 Seat post clamp SKU 80801 KRYPTON PRO 302A 1 Tools Needed First Aid Kit SKU 80832 Direct mount option if utilized SKU 80802 ...
Page 4: ...ccording to their torque specifications when necessary Parts installed on frameset Description Screw type Torque Nm Detail 1 Front derailleur hanger Riveted 2 Chain suck guard Glued 3 Seatpost Collar M5 Screw 1x Socket head 4Nm Grease 4 Seatpost head M5 Screws 2x Socket head 4 5Nm Grease 5 Water bottle cage screws M5 Screws 4x Socket head 3Nm Grease 6 Removable CS cable stopper M3 Screws 2x Flat h...
Page 5: ...it Bearing 1 1 8 36 x45 top and 1 1 2 36 x45 bottom Custom Krypton Pro Steerer Compressor included Stem Non reversible 6 Handlebar clamp size Ø31 8mm No more than 30mm of spacer can be placed between the stem and the top cap of the 3D system The headset expander plug must be placed directly at the same height at the stem steerer clamping or else it will void the efficiency of the compressor These pr...
Page 6: ...eight The seat post might need to be cut to size depending on your required saddle height Refer to Min Max Seat Post Insertion instructions p 7 STEP 3 Stack Height Using the Sizing Chart s Stack and Reach columns p 6 determine the required 3D system headset size 0mm 15mm or 30mm based on your recommended handlebar position STEP 4 Reach Each Krypton Pro frameset include a size specific stem If the ...
Page 7: ...8 5 79 L 73 1 58 0 60 1 39 7 61 5 39 2 62 9 38 8 4 9 5 80 L 73 1 58 0 60 1 39 7 61 5 39 2 62 9 38 8 4 5 10 5 81 L XL 73 1 72 5 58 0 60 4 60 1 62 4 39 7 40 7 61 5 63 9 39 2 40 2 62 9 65 3 38 8 39 8 5 5 3 11 5 8 5 82 L XL 73 1 72 5 58 0 60 4 60 1 62 4 39 7 40 7 61 5 63 9 39 2 40 2 62 9 65 3 38 8 39 8 6 5 4 12 5 9 5 83 XL 72 5 60 4 62 4 40 7 63 9 40 2 65 3 39 8 5 10 5 84 XL 72 5 60 4 62 4 40 7 63 9 4...
Page 8: ... SeatPost cut length to be able to adjust the Saddle Height at the Minimum position Adjust the SeatPost cut length in accordance with your desired Saddle Height Required minimum SeatPost Cut length C desired Saddle Height A Example For a desired Saddle Height of 600mm on a XX Small Krypton Pro Frame The required minimum SeatPost Cut length is 90 600 560 50mm E Minimal insertion depth in the Frame ...
Page 9: ...tion 30mm of profiled spacers are provided to fine tune your position 2x Spacer 5mm 7 7 2x Spacer 10mm 7 8 1 Spacers must be installed with the tabs facing upward This feature ensure proper alignement with the stem and between each spacer 2 Open and slide on the required spacers over the front side of the steerer Integrated tabs also guide the spacers on the steerer tube s front rib 3 Twist lock e...
Page 10: ...lat Head Screw M5x25mm 7 6 2 Flat version for over stack spacers to keep an extra length of fork steerer tube until your fit is confirmed Flat eccentric compressor cap a Flat Head Screw M5x50mm b Eccentric Top Spacer 7 9 parts of the Argon18 HeadSet No 30 Kit2 4 4 IMPORTANT In all configuration it is critical to assemble the headset expander plug b at the same height as the Stem s steerer clamp ...
Page 11: ...e of burr HEALTH SAFETY WARNING The carbon fibers can easily become a fine dust during cutting or mechanical finishing and can then be released into the surrounding atmosphere These micro fibers if uncontrolled have a potential to stick into human skin or the mucous membranes causing irritation Wear respiratory protection gloves eye protection and keep skin covered You should also work in a well v...
Page 12: ...rk 4 Slide the fork in the head tube of the frame 5 Install top bearing in the headset column apply grease 6 Install conical compressor ring 7 Install stack compressor 8 Apply grease on the headset seal to avoid any noise 9 Install the corresponding headset cap to complete the assembly 10 Fix the cap with the M4 flat head screw 11 KRYPTON PRO 302A 4 6 Headset Installation Like on almost all Argon ...
Page 13: ...ending on the type of derailleur that you have a Direct mount b Regular mount 2 Make sure to align the rear derailleur hanger 3 Use Derailleur Hanger Alignment Gauge like Park Tool Item DAG 2 For any assistance visit Park Tool s website www parktool com product derailleur hanger alignment gauge dag 2 a b ...
Page 14: ...N PRO 302A 6 Cable and Housing Routing Electronic Shifting Rear derailleur cable and rear brake housing must be routed above the BB carbon sleeve Red line brake cable housing Yellow line derailleur cable housing ...
Page 15: ...ifters through the top of the head tube and out of the rectangular opening of the console 4 Guide the Di2 cable coming from the derailleurs into the downtube and out of the rectangular opening of the console 5 Place the Di2 O Ring around the Shimano EW RS910 junction box 6 Connect the shifters and derailleurs Di2 cables to the Shimano EW RS910 junction box 7 Clip the Shimano EW RS910 junction box ...
Page 16: ... to connect all the wires to the junction box Insert the junction box in the hole Insert the BB cover in the square hole until it clicks EW EW Electronic Wire KRYPTON PRO 302A 6 Cable and Housing Routing Electronic Shifting ...
Page 17: ...16 KRYPTON PRO 302A 6 Cable and Housing Routing Electronic Shifting BR Exit the hydraulic brake hose through the hole on the chain stay BR Brake Hose EW Electronic Wire EW ...
Page 18: ...ust be routed on the right side in the inside of the downtube Rear brake housing need to routed above the bb carbon sleeve KRYPTON PRO 302A 7 Cable and Housing Routing Mechanical Shifting Red line brake cable housing Blue line derailleur cable housing ...
Page 19: ...onic shifting groupsets The frame is also compatible with mechanical groupsets through our modular console KRYPTON PRO 302A 7 Cable and Housing Routing Mechanical Shifting Front derailleur housing Rear derailleur housing Rear derailleur housing ...
Page 20: ...B hole Insert in the appropriate slots in the BB guide Making sure the pipe is aligned with the top hole insert BB guide in the square hole until it clicks DC DC Derailleur Cable mech DC KRYPTON PRO 302A 7 Cable and Housing Routing Mechanical Shifting ...
Page 21: ...C BR Brake Hose DC Derailleur Cable mech DH Derailleur Housing mech DC DH BR Exit the hydraulic brake hose through the hole on the chain stay KRYPTON PRO 302A 7 Cable and Housing Routing Mechanical Shifting ...
Page 22: ...tem Cable Hoses Hood 7 2 Stem Bar Clamp 7 4 Steerer Compression Cap 7 5 Flat Head Screw M5x25mm 7 6 Stem s Steerer clamp screws 2x Socket Head M5x20mm w captive spherical washer 7 10 Stem s Handlebar clamp screws 4x Socket Head M5x14mm w captive spherical washer 7 11 Note The IST system allows for 2cm of adjustment range in stack reach without having to bleed the brakes and accepts all standard ha...
Page 23: ... of the HT Rear brake hydraulic housing BR Di2 cable EW Note Make sure the cable and hose are not pulled too much inside the frame Leave some spare length by slightly pushing back a few cm length of cable hose This can help later to better adjust the fit when changing the stack height or reach length without having to rebleed the system BR BR Brake Hose EW Electronic Wire EW ...
Page 24: ...de of the left blade out of the left side hole in the steerer use the right side hole if you are assembling the front brake on the right side lever 2 Bolt on the front brake caliper to the fork 3 Complete the Headset installation see p 11 taking care to guide the brake hoses and Di2 cables into the steerer tube s grooves ...
Page 25: ...e 1 cm above the 1st spacer 4 Install the HS expander plug into the steerer tube putting cabon fiber assembly paste on the outside surface of the expander plug Torque at 10Nm 5 Install the chosen Top Cap refer to p 9 6 Carefully position the brake hoses on each side and the Di2 cable in the middle of the stem 1st spacer recesses and slowly screw the Top Cap screw Torque at 3Nm 7 Align the Stem and...
Page 26: ...sembly Stem Assembly Step 4 1 Thread the cable hoses into the Cables hoses Hood 7 2 The Molecule must be placed at the top front position 2 Slide the Hood over the Stem s Carbon Body enough to clear the handlebar and the bar clamp ...
Page 27: ...hreads and only engage all screw threads 2 First tighten the top screws Torque at 5Nm 3 Second tighten the bottom screws Torque at 5Nm 4 Pull back the Hood over the top screws and insert the Hood s tab into the Bar Clamp groove Note There must be no gap between the Bar Clamp and the Stem Carbon Body after torquing the Top Screws The gap will be at the front bottom screws ...
Page 28: ...27 KRYPTON PRO 302A 8 Stem Assembly Stem Assembly Step 6 Complete the cable hoses routing into the handlebar and shifters according to the manufacturer s recommendations ...
Page 29: ...ost Collar Assembly Assemble the seat post collar over the frame s seat tube Apply carbon fiber assembly paste on the seat post where it inserts inside the frame Grease the screw and tighten at 4 Nm 4Nm CARBON FIBER ASSEMBLY PASTE ...
Page 30: ...il Do not unscrew the bolts completely Make sure that the nuts screws threads and dome washers contact surfaces are greased It is recommended to grease the cradle contact surfaces as well to avoid any creaking noise Screw both bolts in order to adjust the angle of the saddle and clamp the rail Tighten the bolts at 4 5 Nm The top clamp b and the cradle c can be flipped to change the saddle offset b...
Page 31: ...the small chaining 2 Insert the screw in the chain catcher and place the lock washer between the frame and the piece Secure the assembly loosely to be able to adjust the parts 3 Place the tip of the chain catcher at approximately 2mm to the inner side of the small chain ring And torque at 3Nm Small Chain Ring Size Chain Catcher 34 36 Small 38 42 Large 2mm ...
Page 32: ...the seatstay ii Secure the fender braket with the 2 attached rubber band making sure that the 2 plastic parts are well over lapping iii When securing the fender on your seatstay make sure that the screw is not longer than 12mm Themaximumlengthinsertionforthe fenderisthesameonbothseatstay Maximuminsertionof thescrew 10mm ...
Page 33: ...548 80800 81071 80832 80806 80808 38446 80811 80813 80812 KRYPTON PRO 302A 13 Frameset Parts SKU and Description 81056 81061 81057 81058 81060 81062 70mm 81088 80mm 81089 90mm 81090 100mm 81091 110mm 81092 120mm 81093 70 80mm 81073 90 110mm 81074 120mm 81075 70 80mm 81077 90 120mm 81078 80832 81079 80832 80832 80832 80832 80832 81080 ...
Page 34: ...OTTLE SCREW M5 x 18mm 80807 4 1 9 BB CABLE GUIDE MECHANICAL 80547 1 1 10 BB COVER ELECTRONIC 80548 1 1 11 OBLONG HYDRAULIC BRAKE HOUSING GROMMET 80551 1 1 12 PLASTIC PLUG M5 80264 8 1 13 FENDER BRACKET 80808 1 2 KRYPTON PRO FORK FK KRYPRO XXS XS 302A FK KRYPRO S XL 302A 1 3 KRYPTON PRO SEATPOST SP KRYPRO 302A 1 3 1 SEATPOST BATTERY HOLDER 38446 1 4 1 KRYPTON PRO HEADSET CAP 0mm 81056 1 4 2 KRYPTON...
Page 35: ...es hoses Hood for Stem 90 100 110mm Cables hoses Hood for Stem 120mm 81073 81074 81075 1 7 3 1st Spacer Stem base 70 to 80mm 1st Spacer Stem base 90 to 120mm 81077 81078 1 7 4 Bar Clamp 81076 1 7 5 Compression Cap 81079 1 7 6 FLAT HEAD SOCKET SCREW M5x0 8P x 25mm 81080 1 7 7 Spacer 5mm 81081 2 7 8 Spacer 10mm 81082 2 7 9 Eccentric top spacer IST Stem 81083 1 7 10 Socket Head BOLT M5x20 LG W CONICA...
Page 36: ...0MM 1x Stem 90mm Krypton Pro carbon body only 1x Cables hoses Hood for Stem 90 100 110mm 1x 1st Spacer Stem base 90 to 120mm 81066 1 kit 4 SWAP KIT FOR STEM LENGTH 100MM 1x Stem 100mm Krypton Pro carbon body only 1x Cables hoses Hood for Stem 90 100 110mm 1x 1st Spacer Stem base 90 to 120mm 81067 1 kit 5 SWAP KIT FOR STEM LENGTH 110MM 1x Stem 110mm Krypton Pro carbon body only 1x Cables hoses Hood...
Page 37: ...g length the spacers can be removed and the brake calipers unmounted The stem can also be removed if needed 1 Install brake caliper pads for transportation 2 Install a rear axle depending on the bike box to protect the rear drop out 3 Unscrew the stem s Top Cap and the two Stem s steerer clamp screws 4 Roll up the cable hood and remove the Stem from the steerer 5 Protect the frame and attach the h...
