ELECTRON PRO 245A: ASSEMBLY GUIDE
Valid for MY2019-2020 Electron Pro
Revision 1.0 - 08.16.2019
Page 1: ...ELECTRON PRO 245A ASSEMBLY GUIDE Valid for MY2019 2020 Electron Pro Revision 1 0 08 16 2019...
Page 2: ...idge 22 9 5 Armrest Positioning Options 23 9 6 Extension Bars 24 10 Parts SKUs and Descriptions 25 10 1 Frameset 26 11 Min Max Seat Post insertation 28 ELECTRON PRO 245A Table of Contents My Electron...
Page 3: ...6 Carbon Paste 7 Torque Wrench and Hex bits 8 Extension for Hex Bit or Extended 5mm Hex Bit First Aid Kit Essential parts to always have on hand IN CASE OF EMERGENCY THIS MIGHT SAVE YOUR RIDE 1 Seat P...
Page 4: ...ame Fork design according to ETRTO 22 622 standard European Tire and Rim Technical Organization Possible fit of 23mm tires depending on rim and tire manufacturer Check and test before riding Other Bot...
Page 5: ...LECTRON PRO 245A 3 Configurations Pursuit The Electron Pro can be assembled in either Pursuit Aerobar or Sprint Track standard drops configuration Refer to sections 9 1 and 9 2 for instructions pp 17...
Page 6: ...6 ELECTRON PRO 245A 3 Configurations Track Sprint...
Page 7: ...m bracket drop Rake Fork length Trail Standover Head tube length Stack Reach XS 423 0 515 0 76 0 72 7 375 0 575 2 947 2 37 0 43 0 365 5 59 9 711 0 83 0 451 0 400 0 S 517 0 540 2 76 0 72 7 375 0 599 7...
Page 8: ...lled on frame Description SKU Hex Key Torque Detail 1 Rear dropout inserts 6x FHCS_M4x8 Included in 81048 2 5mm 1 5Nm Loctite 242 2 Seat post clamp 1x SHSS_M8x16 Included in 80577 4mm 5 5Nm Grease 3 S...
Page 9: ...80587 SKU 80584 SKU 80651 SKU 80586 SKU 80597 SKU 80600 SKU 80599 SKU 80598 SKU 80596 SKU 81049 XS SKU 80484 S SKU 80485 M SKU 80846 L SKU 80583 SKU 80480 SKU 80294 SKU 80295 SKU 80592 SKU 80594 SKU...
Page 10: ...Assemble the seat post clamp with the small screw allowing the parts to move freely 4 Place the seat post collar inside the frame holding it to prevent it falling inside the frame 5 Insert the seatpo...
Page 11: ...ning seat post head as shown Install saddle inserting rails between upper clamp 3 1 5 and lower clamp 3 1 4 Adjust the angle the offset of the saddle using both M5 Hex bolts 3 1 8 Tighten using 8mm wr...
Page 12: ...12 ELECTRON PRO 245A 7 Seat Post Head Assembly MIN SETBACK ZERO SETBACK MAX SETBACK 41 24 5 2 2 6...
Page 13: ...13 ELECTRON PRO 245A 8 Rear Dropouts 1 5Nm Assemble as shown Apply blue thread locking compound Loctite 242 or 243 on all screws Tighten at 1 5Nm Textured surface must face outward 81048...
Page 14: ...nterference 2 Apply grease in both upper and lower bearing bores and insert bearings 3 Assemble fork onto frame head tube starting from lower bearing as shown 4 Apply grease on steerer threads and tap...
Page 15: ...earings until there is no possible movement but can rotate fork without any restriction Use provided L Tool to compress bearings Note Steerer top should sit lower than top surface approx 1 2mm clearan...
Page 16: ...16 Loose 1 2mm 5 5Nm ELECTRON PRO 245A 9 Fork and Steerer Aerobar Setup...
Page 17: ...ghten all bolts at 9Nm Use an extended M5 Hex bit or extension to access central bolt 2 Assemble the Module Cover using the Button Head Screw 1x BHCS M6x12 and a 4mm Hex key Grease the screw and tight...
Page 18: ...teerer as shown use standard steerer cutting jig 4 File down and cut end of steerer clean to make sure it is free of burr 5 Insert stem align with wheel and compress down using top cap and 8mm Hex Key...
Page 19: ...s Tighten all at 12Nm 1 Assemble aerobar with provided M6 screws 2x 20mm 1x 30mm and 1x 40mm Apply dab of grease under all bolt heads and threads 2 Tighten all bolts at 12Nm 3 Install screw cover with...
Page 20: ...s sleeve nuts and screw length based on required fit Apply carbon paste onto extension bars prior to tightening extension clamps ELECTRON PRO 245A 9 3 Extension Bar Setup Refer to Frameset Parts Check...
Page 21: ...21 Choose length 15 25 35 45 or 55mm Optional bridge ELECTRON PRO 245A 9 3 Extension Bar Setup 5Nm 5Nm Choose length 5 10 20 40 or 70mm Choose length 0 10 30 or 60mm 6Nm...
Page 22: ...RON PRO 245A 9 4 Optional Bridge Bridge is optional and can be installed to increase armrest lateral stiffness e g when set up at maximum height It also can be cut to reduce overall length cut at mark...
Page 23: ...A Extension bars center to center from 120mm to 150mm B Armrests height from 39 5mm to 139 5mm C Bridge No bridge Armrests in out position 0 15mm total center to center from 120mm to 180mm Armrests f...
Page 24: ...ension bars at the desired length Note that end plugs might not fit well if you cut more than 70mm Apply carbon fibre paste in the clamping area 70mm Controlled Inside Diameter CONTROLLED OUTSIDE DIAM...
Page 25: ...80587 SKU 80584 SKU 80651 SKU 80586 SKU 80597 SKU 80600 SKU 80599 SKU 80598 SKU 80596 SKU 81049 XS SKU 80484 S SKU 80485 M SKU 80846 L SKU 80583 SKU 80480 SKU 80294 SKU 80295 SKU 80592 SKU 80594 SKU...
Page 26: ...80576 1 1 5 2 SEATPOST CLAMP BASE INCL SCREWS 80577 1 2 1 ELECTRON PRO FORK XS S M L FK ELECPRO XS 245A FK ELECPRO S 245A FK ELECPRO M 245A FK ELECPRO L 245A 1 2 2 STEERER XS S M L 81049 XS 80484 S 80...
Page 27: ...mm EXTENSION BAR SPACER 38999 2 4 12 40mm EXTENSION BAR SPACER 39000 2 4 13 70mm EXTENSION BAR SPACER 39001 2 4 14 Sleeve nut min 80293 4 4 15 Sleeve nut min 10mm 80292 4 4 16 Sleeve nut min 30mm 8029...
Page 28: ...e Frame s SeatTube C Required SeatPost cut length to be able to adjust the Saddle Height at the Minimum position Adjust the SeatPost cut length in accordance with your desired Saddle Height Required m...
