E-118 TRI+ Disc 315A
ASSEMBLY GUIDE
Valid for MY2020 E-118 Tri+ Disc 315A
PRELIMINARY VERSION - 02.13.2020
Page 1: ...E 118 TRI Disc 315A ASSEMBLY GUIDE Valid for MY2020 E 118 Tri Disc 315A PRELIMINARY VERSION 02 13 2020...
Page 2: ...ing to prevent damage E 118 TRI Disc 315A Table of Contents My E 118 Tri Disc Date of purchase Retailler Size Serial Number 1 Tools Needed First Aid Kit 3 2 Frame Inspection 4 3 Troubleshooting Tips S...
Page 3: ...243 10 Torque Wrench First Aid Kit Essential parts to always have on hand IN CASE OF EMERGENCY THIS MIGHT SAVE YOUR RIDE 1 Spare rear dropout SKU 80832 for Direct Mount and 80802 for regular 2 Spare b...
Page 4: ...torque specifications BEFORE ASSEMBLING YOUR NEW E 118 TRI DISC MAKE SURE THAT YOU HAVE ALL THE FOLLOWING 1 Brakes hoses gears cables and housing set 2 Frameset parts checklist see p 6 7 8 3 All the n...
Page 5: ...ads SKU 81129 81130 are compatible with E 119 Tri handlebars and vice versa E 119 Tri E 119 Tri armrests and pads SKU 80077 80078 80080 are available separately Chainring Compatibilities The frame is...
Page 6: ...80492 81003 80800 80295 80303 80308 80159 81125 80292 80293 81136 80811 80298 39000 SP E117T 285A 80167 80551 80294 80301 80302 80306 80305 80304 80307 80296 38916 38912 80382 80299 38997 38998 38999...
Page 7: ...9 OBLONG HYDRAULIC BRAKE HOUSING GROMMET 80551 1 1 10 FD CABLE ENTRY GROMMET 80164 1 1 11 FD CABLE ENTRY PLUG 80826 1 1 12 WATER BOTTLE SCREW M5x16 81003 4 1 13 PLASTIC PLUG M5 80264 3 2 E 118 TRI FOR...
Page 8: ...8977 2 5 17 FLAT HEAD HEX SCREW M6x20 80297 3 5 18 FLAT HEAD HEX SCREW M5x10 80298 4 5 19 FLAT HEAD HEX SCREW M5x18 80299 4 5 20 FLAT HEAD HEX SCREW M5x12 80300 4 5 21 SOCKET HEAD CAP SCREW M5x25 8030...
Page 9: ...clamp inside the frame holding it to prevent it falling inside the frame 5 Insert the seatpost 3 on which some carbon fiber assembly paste has been applied 6 Position the seatpost to the desired heigh...
Page 10: ...amp B 3 Slide saddle clamp B onto rocker C 4 Tighten the bolt up at 12Nm See p 27 for saddle adjustment IMPORTANT The E 118 Tri Disc s saddle rail clamp is made for metal and round shaped saddle rails...
Page 11: ...5A 6 Seat Post Installation The Di2 battery is hidden in the seatpost use the Di2 battery holder 3 2 to fix the battery correctly Apply a slight amount of grease on both parts GREASE GREASE 3 2 CARBON...
Page 12: ...derailleur that you have Direct mount 1 4 Regular mount 1 3 1 2 Make sure to align the rear derailleur hanger using a Derailleur Hanger Alignment Gauge like Park Tool Item DAG 2 2 For any assistance...
Page 13: ...m bearing over the fork s taper bearing race 4 Install the fork by placing the lower part first and then balancing the upper part in its final position parallel to the frame s head tube 5 Apply grease...
Page 14: ...lebar Wedge 4 2 and the three M6x35 screws 2 2 then carefuly remove the handlebar and place it on the right side of the frame 3 Install the Transport Collar 8 using two of the M6x35 screws 2 2 4 Prote...
Page 15: ...ore installing the bottom bracket crank and fork Make sure to use the brake hose foam liner to prevent any rattling noise E 118 TRI Disc 315A 9 Cables Housing Routing Note Brake hose is routed above t...
Page 16: ...ive side chainstay use the preinstalled tube guide that is supplied with the frame Use the proper cable grommet to fix the rear derailler cable correctly depending if you use Di2 shifting 1 8 or wirel...
Page 17: ...ble by greasing the screw and torquing them to 2 5Nm For Di2 shifting with a front derailleur use the FD Cable Entry Grommet 1 10 to fit the Di2 cable out of the frame For single chainring or wireless...
Page 18: ...bles and Hoses out of the Frame and Fork Before assembling the Handlebar the Frame and Fork cable routing should be completed The Rear Brake Hose must come out of the left side of the Frame s HT The D...
Page 19: ...achieved easily using this simple trick use a gear cable and a metal cable end to fix the Di2 cable For more information on Shimano Di2 electronic system installation go to si shimano com E 118 TRI Di...
Page 20: ...tighten keep the Wedge assembly loose 2 Install the handlebar on the fork and steerer Apply a dab of grease on all bolts 2 2 and tighten to 6Nm in an alternate way 3 Tighten the steerer until there i...
Page 21: ...sleeve nuts 5 10 5 13 according to your prefered stack height See next page for stack configuration options 5 10 GREASE 4Nm 4Nm 4Nm 4Nm CARBON FIBER ASSEMBLY PASTE 5 7 5 14 5 19 GREASE GREASE GREASE E...
Page 22: ...ew flat head 25mm 25mm 35mm 35mm 45mm 15mm 25mm Total stack height mm 70 75 80 85 90 95 100 WITH SWIVEL Required spacer 10 40 X 20 40 5 20 40 70 5 70 10 70 Sleeve nut 50mm 80mm 80mm 80mm 80mm 80mm Scr...
Page 23: ...and to turn the swivel 90 degrees in order to have access to the sleeve nuts 5 10 5 13 and fix the socket head screw at 4Nm Tighten swivel screw 5 4 4 to 8Nm Note The connector base must be xed to th...
Page 24: ...m in length The cut must be made on the elbow side The other end of the bar is used exclusively to install the shifter Apply some carbon fiber assembly gel in the clamping area If using a ski bend sec...
Page 25: ...hrough the notches at the center of the spacers Make sure the Di2 cable goes through the bottom notch Drop the cable in the handlebar using the hole between the two sleeve nuts For Di2 configuration u...
Page 26: ...8 to fix each Armrest 5 2 onto the Extension Connector Base 5 14 2 Install the Armpads 5 3 by pressing them onto the Armrests The pre applied hook and loop fastener will secure the Armpads in place E...
Page 27: ...nstall saddle rails into the rocker in the middle position 4 Find desired setback 5 Tighten the 5mm bolt up at 6Nm 6 Adjust seat horizontally 7 Tighten the 6mm bolt up at 12Nm If you are unable to fin...
Page 28: ...he Frame s SeatTube C Required SeatPost cut length to be able to adjust the Saddle Height at the Minimum position Adjust the SeatPost cut length in accordance with your desired Saddle Height Required...
Page 29: ...29 E 118 TRI Disc 315A...
